WEYDII HADDA

Pelletizing

Pelletizing
Pelletizing ayaa lagama maarmaan u ah habaynta balaastikada, balaastii ceyriin ama dib loo warshadeeyay u beddelaysa lebbis, pellets si fudud loo isticmaali karo. Waxaa taageeray sannado khibrad u leh extrusion, Qalabkeena xirfadeed ee pelletizing wuxuu keenaa isku halaynta iyo hufnaanta, u adeegida warshadaha kala duwan iyo noqoshada doorasho la aamini karo ee ganacsiyada raadinaya granulation kharash-ool ah, la leh Mashiinka Kelida ah ee Screw Extruder sida qayb xudun ah. Loogu talagalay isku halaynta, waxay gacanta ku haysaa PE, PP, PVC, iyo balaastiig dib loo warshadeeyay, hubinta dhalaalka labbiska, qashin yar, iyo waxqabadka xasiloon ee wax-soo-saarka dufcaddii yar-yar iyo kuwa ballaaran labadaba. Waxaan si dhow ula shaqeynaa Shirkadaha Caadiga ah ee Extrusion Companies si loo abuuro xalal pelletizing ku habboon, la qabsiga xuduudaha extruder-ka iyo naqshadeynta nidaamka si loo daboolo baahiyaha gaarka ah ee macmiilka. Intaa waxaa dheer, waxaan la kaashanaa top Soosaarayaasha Twin Screw Extruder in la isku daro kuwa hore u maray ee mataanaha-screw extruders, Ku habboon isku-darka adag iyo wax-soo-saarka pellet-tayada sare leh.Qalabkayaga waxaa lagu soo saaray xarun-shahaadad ISO 9001 ah., iyadoo la adeegsanayo qaybo tayo sare leh oo loogu talagalay adkeysiga iyo wakhtiga ugu yar ee hoos u dhaca. Waxaan sidoo kale bixinaa taageero dhameystiran, oo ay ku jiraan rakibidda, tababarka, iyo 24/7 adeegga iibka kadib, hubinta in xariiqahaaga pelletizing ay si habsami leh u shaqeeyaan. Dooro Qalabkeena Pelletizing
Haddi la cusboonaysiiyo hababka jira ama u baahan xalal gaar ah, Qalabkeena pelletizing wuxuu isku daraa hal-abuurnimo iyo tayada si ay kaaga caawiso dhimista kharashaadka oo aad hesho gees tartan ah. Ku kalsoonow khibradayada si la isku halayn karo, xal granulation hufan.

Qalabka Pelletizing: Xalka waxtarka sare leh ee Bixiyaha Makiinada Isku-dhafka Caaga ah ee Xirfadlaha ah

Ku saabsan Pelletizing-keena & Khabiirka Isku-dhafka Caagagga

Sida xilliyeed Soo-saareha Makiinada Isku-dhafka Caaga ah laguna kalsoon yahay Alaab-qeybiyaha Makiinada Isku-dhafka Caaga ah, waxaanu ku takhasusay isku xidhka tignoolajiyada pelletizing tayo sare leh oo leh qalab isku-dar ah oo qaali ah, bixinta xalal lagu kalsoonaan karo oo loogu talagalay warshadaha wax soo saarka caaga ah ee adduunka oo dhan. Khibradayadu waxay ku dhisan tahay xakamaynta tayada adag, injineernimada sare, iyo sannado waayo-aragnimo warshadeed-udub dhexaad u ah buuxinta heerarka iyo kasbashada kalsoonida macaamiisha guud ahaan baakadaha, baabuur, iyo qaybaha dib u warshadaynta.

Qalabka Pelletizing & Isku-dhafka Mashiinnada Isku-dhafka ah

Nidaamyadayada pelletizing waxaa si aan kala go 'lahayn loogu lamaanaa qalab ka yimid casrigayaga Warshada Makiinada Isku-dhafka Caaga ah, hubinta waxqabad joogto ah, farsamaynta wax ku ool ah, iyo tayada pellet lebbiska. Waxaan diiradda saareynaa adkeysiga iyo saxnaanta, iyadoo la adeegsanayo qaybo heersare ah si loo yareeyo wakhtiga hoos u dhaca oo loo kordhiyo waxtarka wax soo saarka - oo leh cabbirro muhiim ah oo ku habboon baahiyaha warshadaha, mid kasta oo loo qaabeeyey si uu u wanaajiyo habka granulation:
  • Cabirka Pellet: 1-5mm (la hagaajin karo), oo leh sax ah ± 0.1mm. Hagaajintani waxay u oggolaanaysaa habaynta baahiyaha kala duwan ee codsiyada, Laga soo bilaabo pellets yar yar oo loogu talagalay qaabeynta duritaanka ilaa pellets waaweyn oo loogu talagalay farsamaynta extrusion, hubinta in la waafajiyo khadadka wax soo saarka ee hoose.
  • Awood-soo-saarka: 50-500kg/h, scalable oo ku salaysan xulashada model. Moodooyinka yaryar (50-100kg/h) waxay ku fiican yihiin tijaabada dufcada yar ama wax soo saarka khaaska ah, halka moodooyinka waaweyn (300-500kg/h) wax ka qabashada hawlaha warshadaha mugga sare leh, dheellitirka hufnaanta iyo dabacsanaanta.
  • Awooda Baabuurta: 15-110kW, ku qalabaysan IE4 matoorada hufnaanta premium. Baaxadda korontadu waxay la mid tahay awoodda wax soo saarka, hubinta hawlgal xasiloon oo aan lahayn qashinka tamarta-u hoggaansanaanta Awaamiirta Ecodesign EU ee ilaalinta tamarta.
  • Saxnaanta Xakamaynta Heerkulka: ±1℃, lagu gaadhay nidaamyada xakamaynta caqliga ee PID. Saxnimadani waxay ka hortagtaa xaalufka alaabta (muhiim u ah balaastikada xasaasiga ah sida PVC iyo TPU) waxayna hubisaa dhalaalid joogto ah, si toos ah u hagaajinaya tayada pellet.
  • Waafaqsanaanta Shayga: Waxay taageertaa habaynta PE, PP, PVC, ABS, balaastikada injineernimada, iyo balaastiig dib loo warshadeeyay (oo leh wax aan nadiif ahayn ≤5%). Qalabku waxa kale oo uu la qabsan karaa balaastiig la beddelay oo leh wax lagu daro, ballaarinta baaxadda codsigeeda.
  • Sicirka Saxda ah ee Pelletizing: Dhamaaday 99%, yaraynta pellets cilladaysan iyo qashinka alaabta. Saxnimadan sare waxay yaraynaysaa kharashyada habaynta ka dib waxayna hubisaa cufnaanta pellet ee isku midka ah, taasoo lagama maarmaan u ah wax soo saarka hoose ee deggan.
Halbeegyadan ayaa ka dhigaya nidaamyadayada pelletizing ee ku habboon labadaba isku-darka dufc-yar iyo hawlgallada ballaaran ee pelletizing, buuxinta baahiyaha kala duwan ee shirkadaha farsamaynta caagadaha.

Agab Dhamaystiran & Taageero lagu kalsoonaan karo

Ka gudub wax soo saarka, waxaan bixinaa Jumlada Mashiinka Isku-dhafka Caaga ah xulashooyinka iyo xalalka pelletizing ee ku habboon, u adeegida shirkadaha yaryar iyo macaamiisha waaweyn ee warshadaha. Kaabaya nidaamyadayada pelletizing, Mashiinnadayada balaastikada ah waxay ka kooban yihiin cabbirro farsamo oo faahfaahsan oo hubiya isku-dhafka iyo isku-darka hufan, dhigista aasaas adag oo wax soo saarka pellet tayo sare leh:
  • Xawaaraha xawaarihiisa isku dhufashada: 50-1200rpm (laba-xawaaraha la hagaajin karo). Xawaaraha hooseeya (50-300rpm) waxaa loo isticmaalaa isku dhafka khafiifka ah ee walxaha kulaylka leh, halka xawaarihiisu sarreeyo (800-1200rpm) waxay wanaajisaa xiirid iyo kala firdhis, ku habboon bacaha la buuxiyey iyo bacaha master-ka.
  • Isku-dhafka Isku-dhafka: ≥98%, lagu xaqiijiyay imtixaan dhinac saddexaad ah. Tani waxay xaqiijinaysaa qaybinta isku mid ah ee waxyaabaha lagu daro (xasiliyayaal, buuxinta, midabka masterbatches) heerka qayb, baabi'inta xad-dhaafka ama is-daba-marineed ee pellets la dhammeeyay.
  • Cadaadiska Shaqada: 10-30MPa, siinta cadaadis ku filan dhalaalidda walxaha iyo ka saarista. Xakamaynta cadaadiska xasillooni waxay ka hortagtaa soo noqoshada walxaha waxayna hubisaa wax soo saarka joogtada ah, hagaajinta wax-soo-saarka.
  • Waafaqid Filler: Ku habboon buuxinta kala duwan (talc, carbonate calcium, fiber galaas) ilaa 60% nuxurka. Awooddani waxay buuxinaysaa baahida loo qabo wax-soo-saarka caagga ah ee la beddelay, caawinta macaamiisha hoos u dhigi qiimaha alaabta ceeriin iyadoo la ilaalinayo waxqabadka alaabta.
  • Heerkulka Foosto: 80-300℃, lagu hagaajin karo 1℃ koror. Heerkulkan ballaaran ee kala duwan wuxuu dejiyaa walxo caag ah oo kala duwan, laga bilaabo heerkulka-hoose PE/PP ilaa balaastikada injineernimada heerkulka sare sida PEEK.
Kooxdayadu waxay bixisaa hagitaan xirfadeed, laga bilaabo xulashada qalabka ilaa taageerada goobta, hubinta in mashiinadayada pelletizing iyo isku-dhafka ay u shaqeeyaan si is waafaqsan si loo soo saaro natiijooyin wanaagsan - oo ay taageerto shahaadada ISO iyo hababka tayada hufan, xoojinta ballan qaadkeenna mabaadi'da.
Qalabkayaga wax-ka-saarista, oo lagu lammaaniyey khibradeena sidii bixiye mashiinka isku dhafka balaastikada ah, waxay bixisaa joogto ah, natiijooyin wax ku ool ah, caawinta macaamiisha yaraynta qashinka, hagaajin tayada alaabta, oo ay kasbadaan tartan suuqa caalamiga ah.

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