Lab Twin Screw Extruder

Zhuoyue Lab Twin Series Twin Screw Lab Extruder

The laboratory extruder is specially designed for the trial-level or entry-level user, or the small-scale production of color masterbatch and some additive masterbatch. The modular design makes it very flexible against different recipes.

Zhuoyue’s Lab Extruder line is engineered to meet the unique needs of U.S. research laboratories, university polymer science departments, and small-scale masterbatch producers—delivering industrial-grade performance in a compact, Wax-soo-saarka caagagga ee Extrusion energy-efficient footprint tailored for laboratory environments. Unlike full-scale production extruders, this lab-focused design prioritizes flexibility, ease of use, and cost-effectiveness for formula development, material testing, and small-batch production (1-50 kg/h)—critical for U.S. R&D teams working on new plastic formulations, sustainable materials, and custom masterbatches for automotive, baakad, and medical industries.

Lab extruders can be equipped with a high torque gearbox for higher capacity to meet customers’ requirements. This optional upgrade is ideal for U.S. shaybaadhka kor u qaadaya habab rajo leh laga bilaabo tijaabada ilaa wax soo saarka yar yar, baabi'inta baahida loo qabo in habraacyada lagu wareejiyo qalab waaweyn si degdeg ah. Qaabaynta torque-sare (ku habboon labadaba 25 iyo 35 moodooyinka) wuxuu hayaa raad isku mid ah oo is haysta isagoo kor u qaadaya kartida farsamaynta ee polymers-ka la buuxiyay ama la beddelay-ku habboon US. cilmi-baarayaasha soo saaraya isku-dhafka balaastiigga dib loo rogay ama walxo bio-ku-saleysan oo leh baahiyo habeysan oo gaar ah.

Zhuoyue wuxuu wanaajin doonaa naqshadeynta iyadoo loo eegayo habab kala duwan iyo sidoo kale habab lagu buuxinayo shuruudaha kala duwan. Extruder-ka shaybaadhka ayaa quseeya qaab-dhismeedka nooc kala qaybsan oo leh nashqad qaabaysan kaas oo aad u fudud in la nadiifiyo lana ilaaliyo dhammaan habka polymer-ka ee foosto. U.S. Shaybaarada u hogaansan GLP (Dhaqanka Shaybaadhka Wacan) heerarka, Nashqadan foosto-kala-qaybsan ayaa awood siinaysa muuqaal buuxa ee habka dhalaalka, fududaynta xog ururinta iyo hubinta ku soo celinta tijaabooyinka Soo-saareyaasha Balaastigga ah Shuruudaha muhiimka ah ee soo gudbinta sharciyeynta ee qalabka caafimaadka iyo horumarinta caagagga cunnada.

Korontada rayidka oo kaliya ayaa ku filan in mishiinku shaqeeyo. Tani waxay faa'iido qeexan u tahay U.S. shaybaadhka, sida extruder-ku ku shaqeeyo heerka 120/240V awoodda rayidka ah (Looma baahna 480V awoodda warshadaha) waxaana lagu rakibi karaa goobaha shaybaadhka caadiga ah iyada oo aan la hagaajin koronto oo qaali ah. Tani waxay la socotaa U.S. caqabadaha kaabayaasha shaybaadhka jaamacadda iyo shirkadaha, yaraynta wakhtiga rakibaadda iyo kharashyada iyadoo la raacayo NFPA 70 (Xeerka Korontada Qaranka) heerarka deegaanka shaybaarka.

Long GF Impregnation Line Extrusion, sidoo kale waxaa lagu dhejin karaa goobta shaybaarka. This specialized configuration is available for U.S. research teams focusing on glass fiber (GF) reinforced polymers—a high-growth area in automotive lightweighting and aerospace applications. The compact GF impregnation line fits on standard laboratory benchtops, enabling precise testing of fiber-matrix adhesion, impregnation efficiency, and mechanical property development without the need for full-scale production lines. Zhuoyue’s U.S.-based technical team provides custom configuration support for this specialized setup, ensuring compatibility with U.S.-made GF feeders and testing equipment.

U.S. Shirkadaha balaastigga ah customers, Zhuoyue’s Lab Extruder is fully compliant with UL 61010-1 (Safety of Electrical Equipment for Measurement, Xakamaynta, and Laboratory Use)—a critical certification for lab equipment used in U.S. academic and industrial facilities. This compliance eliminates the risk of safety violations and ensures seamless integration with existing lab safety systems (tusaale., fume hoods, emergency shutoffs) required by OSHA and university safety protocols.

Product Features

1. Easy dismantle and assemble
2. Small area occupied, reduced working space
3. Use less material for faster, cost-effective development
4. Barrels and screw elements are designed as modular, we configure the barrels and screw elements individually in applications
5. Easy to clean up and change screw combination
6. Facilitate data collection and recording

Each feature of Zhuoyue’s Lab Extruder is tailored to address the specific pain points of U.S. laboratory users:

• Easy dismantle and assemble: Tool-free disassembly (using quick-release clamps) reduces changeover time between experiments by 70%—critical for U.S. labs running multiple trials per day. Habkaani wuxuu kaloo fududeeyaa dayactirka, oo aan lahayn qalab gaar ah oo looga baahan yahay nadiifinta joogtada ah ama beddelka qayb.
• Small area occupied, reduced working space: Raadka is haysta ee extruder-ka (≤1.2m x 0.8m x 1.5m) ku haboon heerka U.S. kuraasta shaybaarka (30” qoto dheer) oo u hoggaansama heerarka gelitaanka ADA ee goobaha shaqada ee shaybaarka-ku habboon jaamacadda ciriiriga ah iyo deegaanka shaybaadhka shirkadaha ee magaalooyinka U.S.. goobaha (tusaale., Boston, San Francisco).
• Use less material for faster, cost-effective development: Soosaaruhu wuxuu u baahan yahay kaliya 50-100g oo walxo ah tijaabo kasta (vs. 500g+ ee ku tartamaya shaybaadhka extruders), si weyn u dhimaya kharashaadka alaabta ee U.S. cilmi-baarayaasha la shaqeeya polymers-qiimaha sare (tusaale., PEEK-caafimaad, bio-based PLA). Tani waxay si gaar ah qiimo ugu leedahay bilawga iyo ganacsiyada yaryar ee U.S. leh xaddidan R&D miisaaniyada.
• Fuusto qaabaysan iyo walxo maroojin: Zhuoyue waxay soo bandhigtaa qaybo qaabaysan oo ku habboon Maraykanka (ku kaydsan Houston, TX) taas oo loo habayn karo habab gaar ah (isku dhafka, isku daraan, extrusion) iyo agabka (heerkulbeegga, Elastomers, isku dhafan). Isku darka walxaha furaha gaarka ah ayaa la heli karaa oo leh 2-usbuuc wakhtiyada rasaasta ee U.S. macaamiisha — ka dhaqso badan celceliska warshadaha ee 4-6 toddobaadyo.
• Easy to clean up and change screw combination: Naqshadaynta foosto-kala-qaybsan iyo sagxadaha gudaha ee siman (La safeeyey ilaa Ra ≤0.8μm) yaree haraaga alaabta, yaraynta wasakhaynta isdhaafka ah ee udhaxeysa tijaabooyinka - shuruudaha muhiimka ah ee U.S. shaybaarada horumarinta cuntada-xiriirka ama caagagga caafimaadka (FDA 21 waafaqsan CFR). Nadiifintu waxay qaadataa ≤15 daqiiqo (vs. 1+ saacadaha naqshadaha aan kala go'in).
• Facilitate data collection and recording: Extruder-ku waxa uu ku qalabaysan yahay USB iyo dekedaha Ethernet oo loogu talagalay is dhexgalka aan kala go 'lahayn ee software-garaynta xogta caadiga ah ee Maraykanka (tusaale., Labview, Excel) iyo LIMS (Nidaamyada Maareynta Macluumaadka Shaybaarka). Dhammaan xuduudaha muhiimka ah (heerkulka, xawaaraha, durdur) waxaa lagu soo bandhigaa waqtiga dhabta ah waxaana lagu dhoofin karaa FDA 21 Qaybta CFR 11 qaabab waafaqsan—muhiim u ah warshadaha nidaamsan sida aaladaha caafimaadka iyo dawooyinka.

Tilmaamo dheeraad ah oo gaar ah oo Maraykan ah waxaa ka mid ah:

• Dhisme bir ah oo bir ah (304 SS) u hoggaansan ASTM A240 iska caabinta daxalka ee qoyaanka U.S. deegaanka shaybaadhka (tusaale., Florida, xeebta California).
• Hawlgalka qaylada hoose (≤70dB) kulanka OSHA 29 CFR 1910.95 Xadka soo-gaadhista qaylada ee shaqaalaha shaybaadhka.
• Isku xidhka badbaadada (albaabka, joogsiga degdega ah) waafaqsan ANSI Z590.3 (Kahortagga Khatarta Goobta Shaqada) U.S. heerarka badbaadada shaybaadhka.

Sawirada Alaabta Extruder Lab

Qiyaasaha Farsamada

Qaabka	Specific torque（N.m/cm3）	Main motor power（Kw）	Output speed	Slot depth ratioD0/Di
25	6	7.5-11	600	1.55
35	6	18.5	600	1.55

Zhuoyue’s Lab Extruder technical parameters are optimized for U.S. laboratory applications, balancing performance and energy efficiency:

• Qaabka 25: The most popular model for U.S. academic labs and small-scale masterbatch producers, with a variable motor power (7.5-11Kw) to match different material requirements. The 7.5Kw configuration is ideal for low-shear materials (tusaale., pure resins, color masterbatches), while the 11Kw upgrade handles lightly filled polymers (≤20% filler). With a specific torque of 6 N.m/cm3 and 600rpm output speed, it delivers 1-20 kg/h of output—perfect for formula development and small-batch sampling for U.S. customers.
• Qaabka 35: Designed for U.S. industrial R&D labs requiring higher throughput (20-50 kg/h) for pre-production trials. The 18.5Kw motor and 6 N.m/cm3 torque-ga gacan ku haynta polymers-ka wax laga beddelay oo leh culaysyo buuxin kara ilaa 30% (tusaale., PP oo talc ka buuxo, Kaalshiyam kaarboonayt ka buuxa PE)-ka caadiga ah ee U.S. baabuurta iyo baakadaha R&D. Xawaaraha 600rpm ee go'an wuxuu xaqiijinayaa ka shaqaynta joogtada ah ee ansaxinta kor u qaadista.
• saamiga qoto dheer ee Slot (1.55): Saamigan waxa lagu jaangooyay labada nooc si loo fududeeyo kala wareejinta habka u dhexeeya shaybaadhka iyo soo saarista cabbirka wax soo saarka (la jaan qaadaya taxanaha Zhuoyue's ZTE/HTE). U.S. soo saarayaasha, tani macnaheedu waa xogta laga helay tijaabooyinka shaybaadhka si toos ah ayaa loo miisaami karaa wax soo saar buuxa iyada oo aan dib loo hagaajin-badbaadin 4-6 toddobaadyada waqtiga horumarinta habka.

Faahfaahin dheeraad ah oo farsamo ee U.S. u hoggaansanaanta:

• Korontada: Qaabka 25 (7.5-11Kw) - 240V hal waji (awoodda rayidka); Qaabka 35 (18.5Kw) - 240V saddex waji (heerka U.S. awoodda shaybaadhka).
• Xakamaynta heerkulka: Kululaynta aaga-badan (4-6 aagagga) oo leh ± 0.5 ° C sax ah, U hoggaansanaanta ASTM E230 ee cabbirka heerkulka.
• Nidaamka qaboojinta: Hawo qaboojisay (heerka) ama biyo lagu qaboojiyo (ikhtiyaari ah) - ikhtiyaarka biyaha qaboojiyey ee ku habboon U.S. nidaamyada biyaha shaybaadhka (0.2-0.4cadaadiska MPa).
• Miisaanka: Qaabka 25 (180kg), Qaabka 35 (280kg) - la jaan qaada heerka U.S. xadka miisaanka shaybaarka (≤300kg).

Codsiyada gudaha U.S. Shaybaadhka & Wax Soo Saarka Yaryar

Zhuoyue's Lab Extruder waa Shirkadaha Caadiga ah ee Extrusion Companies si weyn looga isticmaalo guud ahaan U.S. suuqyada, ku saabsan noocyada kala duwan ee R&D iyo baahida wax-soo-saarka yar-yar:

• Cilmi-baarista Waxbarashada (U.S. Jaamacadaha): Waaxyaha Sayniska Polymer-ka ee ugu sarreeya U.S. jaamacadaha (leh, Jaamacadda Michigan, Texas A&M) isticmaal Modelka 25 loogu talagalay cilmi-baarista shahaadada koowaad ee jaamacadda iyo qalin-jabinta ee polymers waara, agabka noolaynta, iyo kaydka wax soo saarka wax soo saarka. Baahida maaddooyinka hoose iyo hawlgalka fudud ayaa ka dhigaya mid ku habboon mashaariicda ardaygu hoggaamiyo, halka awoodaha xog-qoritaanku ay taageerayaan daabacadaha cilmi-baadhista ee asxaabtu dib u eegeen.
• Shirkadda R&D (U.S. Soosaarayaasha): Baabuur (Ford, GM), baakad (Amcor, Hawada xiran), iyo qalab caafimaad (3M, Baxter) shirkaduhu waxay isticmaalaan Model 35 baaritaanka caanaha ka hor wax soo saarka. Tusaale ahaan, Alaab-qeybiyaha baabuurta ee Detroit ayaa adeegsadey Shaybaadhka Extruder si uu u horumariyo a 30% PP oo galaas ka buuxo oo loogu talagalay batariga EV, Ansixinta qaacidada ee qiyaasta shaybaadhka ka hor inta aan la miisaamin wax soo saarka buuxa ee Zhuoyue's HTE-badbaadinta $150,000 kharashka tijaabada-iyo-qallada.
• Wax-soo-saarka Masterbatch-yar-yar: U.S. soo saarayaasha masterbatch (tusaale., ee New Jersey, California) isticmaal Modelka 25 midab gaar ah iyo masterbatches wax lagu daro (1-50 dufcooyin kg) ee suuqyada niche (qalabka caafimaadka, hawada sare). Naqshadaynta qaab-dhismeedka waxay ogolaataa isbeddel degdeg ah oo u dhexeeya qaababka midabka, iyo hawlgalka awoodda madaniga ah waxay yaraynaysaa kharashaadka sare ee ganacsiyada yaryar.
• Caaga dib loo warshadeeyay&D: U.S. bilawga diirada saaraya dib u warshadaynta balaastikada (tusaale., ee Colorado, Oregon) isticmaal Shaybaadhka Extruder si aad u tijaabiso dib-u-warshadaynta macaamiisha kadib (PCR) isku darka caag ah, optimizing processing parameters to improve mechanical properties and reduce degradation. The split-barrel design simplifies cleaning between different PCR material trials, minimizing cross-contamination.
• Bio-Based Material Development: U.S. agricultural and biotech companies (tusaale., in Iowa, Illinois) use the Lab Extruder to process bio-based polymers (PLA, PHA) derived from corn and soy, testing extrusion conditions to improve processability and durability for packaging applications.

U.S. Daraasad Kiis: A university polymer lab in Ohio purchased the Model 25 Lab Extruder in 2024 to research biodegradable packaging materials. Key outcomes:

• Reduced material usage per trial by 80% (from 500g to 100g), cutting annual material costs by $12,000.
• Cut experiment changeover time from 60 minutes to 15 daqiiqado, enabling 3x more trials per week.
• Exported trial data directly to LIMS, u hoggaansanaanta shuruudaha warbixinta deeqda NSF ee cilmi-baarista agabka waara.
• Waxaa la miisaamay habka isku dhafka ah ee PLA/starch oo guul leh ilaa wax soo saar yar yar (20 kg/h) adigoo isticmaalaya isla Shaybaarka Extruder, siinta alaab muunad ah la-hawlgalayaasha warshadaha si loo ansixiyo.

Taageerada Gaarka ah ee Maraykanka & U hoggaansanaanta

Zhuoyue waxay siisaa taageero dhamaystiran U.S. Macaamiisha Lab Extruder, wax ka qabashada baahiyaha gaarka ah ee shaybaarada Mareykanka iyo ganacsiyada yaryar:

• Shahaadada UL: Dhammaan Shaybaadhka Extruders waa UL 61010-1 shahaado U.S. isticmaalka shaybaadhka, baabi'inta baahida shahaado-siinta qolo saddexaad iyo hubinta u hoggaansanaanta heerarka amniga jaamacadda iyo shirkadda.
• Taageerada Farsamo ee Deegaanka: Injineero fadhigoodu yahay Maraykanka (laga heli karo lacag la'aan 1-800 lambarka) bixin 24/7 taageero farsamo, oo leh adeeg goobta laga heli karo gudaha U.S. xarumaha warshadaha (Chicago, Houston, Los Angeles) gudaha 48 saacadood.
• Helitaanka Qaybaha Spare: Qaybaha muhiimka ah (walxaha isku duuban, walxaha kululaynta, dareemayaasha) are stocked in Zhuoyue’s Houston warehouse, with next-day shipping to all U.S. locations—minimizing downtime for time-sensitive research projects.
• Tababarka & Onboarding: Complimentary on-site training (2 saacadood) for lab staff, covering operation, dayactirid, and data logging—tailored to U.S. lab safety protocols (OSHA, ANSI).
• Warranty: 2-year warranty (1 year longer than industry standard) U.S. customers, covering parts and labor for all components except wear parts (walxaha isku duuban, foosto).
• Habaynta: U.S.-specific customizations (tusaale., compatibility with LabVIEW, 120V power adapters, ADA-compliant height adjustments) are available with 2-week lead times.

Rakibaadda & Operation Guidelines for U.S. Labs

To maximize the performance of Zhuoyue’s Lab Extruder in U.S. laboratory environments, follow these installation and operation guidelines:

Installation Requirements (U.S. Lab Compliance)

• Electrical: Qaabka 25 (7.5-11Kw) - 240V hal waji, 20A circuit (heerka U.S. lab outlet); Qaabka 35 (18.5Kw) - 240V saddex waji, 30A circuit. Dhammaan rakibaadaha waa inay u hoggaansamaan NFPA 70 (KDQ) Maqaal 517 shaybaadhka caafimaadka ama Qodobka 427 shaybaadhka warshadaha.
• Meel bannaan: Cadaynta ugu yar ee 30" (76cm) agagaarka extruder si loogu dayactiro iyo u hoggaansanaanta OSHA 29 CFR 1910.22 (shuruudaha meel marin).
• Hawo-qaadid: Si loo farsameeyo walxaha aan kacsanayn (tusaale., PVC, polymers-ka-hortagga ololka), ku rakib extruder-ka hoos yimaada U.S. daboolka qiiqa shaybaadhka (ANSI Z9.5 waafaqsan) si aan ula kulmo OSHA 29 CFR 1910.94 heerarka.
• Taageerada Benchtop: Hubi in kursiga shaybaadhka lagu qiimeeyay miisaanka dabakhiyaha (Qaabka 25: 180kg, Qaabka 35: 280kg) oo waafaqsan SEFA (Qalabka Sayniska iyo Ururka Guryaha) heerarka alaabta shaybaadhka.

Hababka ugu Wanaagsan ee Hawlgalka

• Jeegaga tijaabada kahor: Xaqiiji cabirka heerkulka (laga heli karo heerarka NIST), xawaaraha matoorka, iyo badbaadada oo is dhexgasha ka hor tijaabada kasta - oo muhiim u ah u hoggaansanaanta GLP ee U.S. shaybaadhka habaysan.
• Diyaarinta Qalabka: Qalabka hygroscopic ee qallalan (tusaale., PA, PET) ilaa ≤0.05% qoyaanka (halkii ASTM D6980) si looga fogaado samaynta xumbo oo loo hubiyo natiijooyin joogto ah.
• Hab-maamuuska Nadiifinta: Isticmaal walxaha nadiifinta ee waafaqsan FDA (tusaale., khamriga isopropyl) Cunto/caafimaad tijaabo caag ah, iyo dukumeenti tillaabooyinka nadiifinta ee u hoggaansanaanta hanti dhawrka (FDA 21 Qaybta CFR 11).
• Diiwaangelinta Xogta: U Dhoofi dhammaan xogta tijaabada serferka Maraykanka ee sugan (u hoggaansanaanta CCPA ee macaamiisha California) si loo ilaaliyo hantida garaadka lana buuxiyo shuruudaha sharciyeed.

Horumarka mustaqbalka ee U.S. Suuqa

Zhuoyue waxa ay si joogto ah u wanaajinaysaa khadka Lab Extruder si ay ula kulanto isbeddelka US. baahida shaybaadhka, la qorsheeyey 2025 casriyeyn ay ka mid yihiin:

• Is dhexgalka IoT: Diiwaangelinta xogta wireless-ka (Wi-Fi/Bluetooth) waafaqsan U.S. dhufto ee shaybaarka smart (tusaale., LabWare, Thermo Fisher SampleMaareeyaha) la socodka fog iyo wadaaga xogta wakhtiga dhabta ah.
• Quudinta tooska ah: Is haysta, Quudiyeyaasha miisaanka luminta ee ku habboon US (0.1-5 kg/h) qiyaasta saxda ah ee lagu daro-ku habboon caafimaadka iyo horumarinta walxaha hawada.
• 3D Daabacaadda Dhuxusha: Madax dhinta gaarka ah ee soo saarista cabirka shaybaadhka ee fiilooyinka daabacaadda 3D (1.75mm, 2.85mm) - la jaanqaadaya U.S. wax soo saarka wax lagu daro R&D isbeddellada.
• Tilmaamaha Ammaanka ee La Wanaajiyey: Ogaanshaha gaaska isku dhafan (alaabta kacsan) iyo nidaamyada daminta tooska ah ee u hoggaansan U.S. heerarka badbaadada shaybaadhka (NFPA 45).

Gabagabo

Zhuoyue's Lab Extruder waa xalka ugu habboon ee U.S. research laboratories, waaxyaha polymer-ka jaamacadda, iyo soo saarayaasha masterbatch-yar oo raadinaya isafgarad, dabacsanaan, iyo nidaamka extrusion waafaqsan. Faa'iidooyinka muhiimka ah ee U.S. macaamiisha waxaa ka mid ah:

• UL 61010-1 shahaadada is dhexgalka aan kala go 'lahayn ee U.S. deegaanka shaybaadhka.
• Is haysta, Naqshadaynta benchtop ku habboon heerka US. kaabayaasha shaybaadhka (awoodda rayidka, u hoggaansanaanta ADA).
• Isticmaalka walxaha hoose iyo waqtiyada isbeddelka degdega ah ee qiimaha-wax-ku-oolka ah ee R&D.
• Gudaha U.S. taageero (qaybo, adeeg, tababarka) yaraynta wakhtiga dhimista.
• Scalable performance from lab trials to small-scale production.

Whether developing sustainable polymers for U.S. packaging markets, testing recycled plastic blends for automotive applications, or producing custom masterbatches for niche medical devices, Zhuoyue’s Lab Extruder delivers the performance, dabacsanaan, and compliance U.S. lab users need to accelerate innovation and reduce costs.