Extruder mataanaha ah

Isku-dhafka Heerkulka Sare iyo Heerarka Hoose

Qalabkan waxa la sameeyay iyadoo lagu salaynayo hordhaca iyo nuugista tignoolajiyada shisheeye ee horumarsan. Waxay qabataa xakamaynta PLC, waxay ku faantaa heer sare oo otomaatig ah, saamayn isku dhafka fiican, hawlo dhamaystiran, qaab-dhismeedka is haysta, iyo muuqaal soo jiidasho leh. Waa qalab isku dhafka caag ah oo ku habboon.

Mixer – Isku-dhafka Qabow Heerkulka Sare iyo Hoose: Taxanaha SRL ee isku dhafka caaga ah ee saxda ah

leh 19 sano oo khibrad u leh habaynta caagagga Mashiinka Isku-dhafka ah ee Soo saaraha Caagga ah naqshadaynta qalabka iyo injineernimada codsiga, waan la kaashaday 350+ soosaarayaasha guud ahaan warshadaha balaastikada - laga bilaabo baakadaha ilaa baabuurta - si kor loogu qaado hababka isku dhafka tayada alaabta iyo hufnaanta wax soo saarka. Taxanaha SRL heerkul sare iyo mid hoose (unugga isku dhafka kulaylka/qabow) waxay u taagan tahay tiir ka mid ah isku dhafka balaastikada casriga ah, wax ka qabashada baahida muhiimka ah ee isku darka lebbiska, xakamaynta heerkulka, iyo soo saarista thermoplastics sida PVC, PE, PP, iyo resins injineernimada (ABS, PC). Lagu dhisay tignoolajiyada Yurub laga keeno oo lagu sifeeyay baahiyaha wax soo saarka caalamiga ah, Qaybtan isku-darka ah waxay keentaa si toos ah, waxqabadka soo noqnoqda kaas oo meesha ka saaraya iswaafaq la'aanta isku darka gacanta oo yareeya qashinka wax soo saarka ilaa iyo 15%.

Mixer - Isku-dhafka Qabow Heerkulka Sare iyo Hoose

Codsiga & Astaamaha Muhiimka ah ee Taxanaha SRL Heerkulka Sare/hooseeya Isku-dhafka Qabow

Unug isku darka taxanaha SRL ayaa lagu dabaqi karaa isku darka, midabaynta iyo qalajinta xabagta kala duwan sida poly、PE、PP、PVC polypropylene, poly chloride iwm. iyo habka qalajinta iyo qallajinta balaastigga injineernimada sida ABS PC iwm ka hor inta aan la samaynin lana farsameyn iyo sidoo kale isku darka resin phenolic. Kala duwanaanshaheeda ayaa ka dhigaysa qayb muhiim ah oo ka mid ah qalabka isku dhafka ah ee yar yar iyo wax soo saarka warshadaha ballaaran., codsiyada taageeraya oo ay ku jiraan:

  • Dhuumaha PVC-ga / isku-darka profile (darajooyin adag oo jilicsan)
  • PE/PP filim/soo-saarka xaashida (is dhexgalka masterbatch midabka)
  • Injineerin balaastiig hore u farsamayn (Qalajinta ABS/PC iyo qalajinta)
  • Isku dhafka phenolic ee qaybaha gudaha ee baabuurta
  • Isku darka balaastiig dib loo warshadeeyay (qalajinta iyo isku darka wax lagu daro)
  • Wax soo saarka Masterbatch (Midabka-fiirsashada sare/isku-dhafka wax lagu daro)

Unuggu wuxuu isku daraa isku-darka kulaylka iyo isku-darka qabow-naqshad laba-heer ah oo xallinaysa caqabadaha muhiimka ah ee isku-darka caagga ah: homogenization aan dhamaystirnayn, xaalufka kulaylka ee kulaylka, iyo gardarro (isku duubnida) ee alaabta kululaynta ka dib. Alaabta isku darka kulaylka ka dib waxay geli karaan qase qabow si ay si toos ah u qaboojiyaan, daaliya gaaska haray kana fogaada agglomerates. Mashiinka Isku-darka Alaabta Alaabta Kala guurkan aan kala go'a lahayn ee ka imanaya kulaylka iyo isku-dhafka qabowgu wuxuu hubinayaa in alaabadu ay ilaalinayaan sharaftooda qaabdhismeed iyada oo la gaarayo joogteynta labis ee looga baahan yahay extrusion tayo sare leh, qaabaynta irbado, ama afuufo hababka qaabaynta.

Cutubkan waxa lagu horumariyaa soo dejinta, iyo in la nuugo tignoolajiyada shisheeye ee horumarsan. Iyadoo la qaadanayo xakamaynta PLC, waxay leedahay heer otomaatig ah oo heer sare ah. saamayn isku dhafka wanaagsan. shaqo dhamaystiran, qaab dhismeed is haysta iyo muuqaal qurxoon. Waa qalab ku habboon isku dhafka balaastikada. Nidaamka xakamaynta PLC wuxuu udub dhexaad u yahay dhammaan xuduudaha hawlgalka (waqtiga isku dhafka, heerkulka, xawaaraha, waqti ka bixitaan), yaraynta khaladka bini'aadamka iyo hubinta joogteynta dufcad-ilaa-dufcad-muhiim u ah warshadaha nidaamsan sida soo saarista qalabka caafimaadka (FDA 21 CFR 177.1520 u hoggaansanaanta) iyo wax soo saarka qaybaha baabuurta (IATF 16949 heerarka).

Astaamaha Hawleed ee Muhiimka ah ee Isku-dhafka Taxanaha SRL

1. Hababka Kululaynta Dabacsan

Habka kululaynta: Kuleylinta korontada ama is-jiidhnimada. Xulashada kuleyliyaha laba-geesoodka ah waxay u hoggaansamaan shuruudaha walxaha kala duwan iyo miisaanka wax soo saarka:

  • Kuleyliyaha Korontada: Kuleyl iska caabin sax ah oo leh xakamaynta heerkulka PID (± 2°C saxnaanta) agabka xasaasiga u ah kulaylka (tusaale., PVC jilicsan, ABS). Ku habboon wax-soo-saarka dufcaddii yar-yar ama resins-ka takhasuska leh halkaasoo nidaaminta heerkulka saxda ah aan laga gorgortami karin. Kuleyliyaha korantada sidoo kale wuxuu baabi'iyaa khatarta wasakheynta hababka kuleylka saliidda/gaaska, taas oo ka dhigaysa mid ku haboon habaynta caaga ah ee xidhiidhka cuntada.
  • Kuleylinta Is-xukunka: Waxay ku dhalisaa kuleyl iyada oo loo marayo wareegga xawaaraha sare ee garbaha isku dhafka ah (ilaa 1800 rpm) iyo shay-ilaa-shay isku-dhac-qiimo-ku-ool ah wax-soo-saarka mugga sare ee walxaha aan kulaylka ahayn (tusaale., PVC adag, PE). Habkani waxa uu hoos u dhigayaa isticmaalka tamarta 20-25% marka la barbardhigo kuleyliyaha korontada ee dufcadaha waaweyn (≥200kg), maadaama ay ka faa'iidaysato tamarta kinetic ee maaddada halkii ay ka ahaan lahayd awoodda dibadda.

2. Hababka Bixinta La beddeli karo

Qaabka daynta: Manual ama pneumatic. Nadaamka sii daynta waxaa loogu talagalay fududaynta isticmaalka iyo qashinka walxaha ugu yar:

  • Buuxinta gacanta: Albaabka ka soo bixista kabaalka farsamada ee ku shaqeeya wax soo saarka yar yar (SRL-Z 50/100, 100/200 moodooyinka). Ku habboon tas-hiilaadka leh wax-soo-saar hooseeya ama wax-beddello joogto ah, maadaama ay u ogolaato hawl-wadeenada inay baaraan walxaha isku dhafan ka hor inta aan la saarin oo ay u hagaajiyaan cabbirka dufcada si dabacsanaan leh.
  • Soo dayn pneumatic ah: Albaabka laga soo daayo ee ku shaqeeya hawadu (8 cadaadiska shaqada bar) si toos ah, wax soo saarka mugga sare (SRL-Z 200/500 ku 800/1600 moodooyinka). Nidaamka pneumatic wuxuu hubiyaa si dhakhso ah, dheecaan dhamaystiran (≤30 ilbiriqsi dufcaddiiba) oo leh haynta ugu yar (<0.5% mugga dufcaddii), yaraynta qashinka iyo wakhtiga dhimista inta u dhaxaysa dufcadaha. Waxa lagu dhex dari karaa hababka wax-qaadista si toos loogu wareejiyo kuwa wax-ka-baxa/wax-ku-duridda.

3. Naqshadaynta Blade Mixing Advanced

Taxanaha SRL waxa uu isticmaalaa nakhshad daab laba-helix ah oo iska leh (laga keenay qeexitaannada injineernimada Jarmalka) taas oo hubisa 360° wareegga walxaha gudaha qolka isku dhafka ah:

  • Daab wareeg ah oo xawaare sare leh (ilaa 1800 rpm ee qasiyaha kulaylka) abuur qaab socodka qaska ah, jebinta agglomerates iyo hubinta qaybinta isku mid ah ee lagu daro (xasiliyayaal, balaastikada, ololka celinaya) heerka qayb.
  • Caleemaha isku-dhafka qabow waxay ku shaqeeyaan xawaare hoose (50-180 rpm) oo leh naqshad wareegsan oo si tartiib ah u kicisa alaabta inta lagu jiro qaboojinta, ka hortagga isku-duubnida iyadoo la kordhinayo aagga dusha sare ee kulaylka iyo kala-baxa.
  • Caleemaha waxay ka samaysan yihiin bir daawaha u adkaysta (40Cr) oo leh qallafsanaanta dusha sare ee HRC 58-60, kordhinta nolosha adeegga 8,000+ saacadaha shaqada—3x in ka badan birta kaarboonka caadiga ah—xitaa marka la isku darayo xeryahooda xadhkaha goostay (tusaale., 50% Kaalshiyam kaarboonayt ka buuxo PVC).

4. Nidaamka Dheejinta Isku-dhafan

Deked nadiifinaysa oo ku dhex dhisan (ikhtiyaar u ah dhammaan moodooyinka) iyo hawada hawada ku jirta qasiyaha qabow waxay ka saartaa qoyaanka, xeryahooda organic kacsan (VOCs), iyo goobooyin hawo oo ka yimaada alaabta:

  • Muhiim u ah balaastikada injineernimada hygroscopic (ABS, PC) - waxay tirtirtaa cilladaha dusha sare (xumbo, godad) alaabta dhammaatay.
  • Waxay ku yaraynaysaa qiiqa VOC 90% marka la barbardhigo hababka isku dhafka furan, u hoggaansanaanta EU REACH iyo US EPA heerarka tayada hawada.
  • Waqtiga degista tooska ah (programmable via PLC) waxay hubisaa natiijooyin joogto ah oo dufcadaha oo dhan ah.

Halbeegyada Farsamada ee Taxanaha SRL Heerkulka Sare/Dhaweeyaha Qabow

Taxanaha SRL waxa laga heli karaa gudaha 7 moodooyinka, la miisaamay si uu u dhigmo mugga wax-soo-saarka laga bilaabo cabbirka shaybaadhka (50L kulaylka qasiyaha) ilaa heerka warshadaha (800L kulaylka qasiyaha). Dhammaan xuduudaha ayaa lagu hayaa hoos, oo leh caddayn ku saabsan joogteynta cutubka iyo macnaha guud ee hawlgalka:

Qaabka Mugga waxtarka leh (L)
(Kuleyl/qabow)
Xawaaraha wareega (rpm)
(Kuleylka Hoose/Kuleylka Sare/ Qabow)
Matoorka / awoodda kululaynta (kW)
(Kuleylka Hoose/Kuleylka Sare/ Qabow)
Cabirka (mm)
(L×W×H)
Miisaanka (T) Waqtiga isku dhafka / qaboojinta (daq ama dheri)
SRL-Z 50/100 32/75 750/1500/180 7/11/5.5 2300*1800*1900 2.2T 6-10daq ama dheri
SRL-Z 100/200 75/160 650/1300/180 14/22/7.5 3780*1870*2250 3.2T 6-10daq ama dheri
SRL-Z 200/500 150/320 475/950/130 30/42/11 4850*2240*2470 3.5T 6-10daq ama dheri
SRL-Z 300/600 200/360 475/950/130 40/55/11 4680*2240*2740 3.8T 6-10daq ama dheri
SRL-Z 300/1000 200/640 475/950/110 40/55/15 4980*2500*2740 4.2T 6-10daq ama dheri
SRL-Z 500/1000 375/640 430/860/50 47/67/15 4600*3000*4050 5.6T 6-10daq ama dheri
SRL-Z 800/1600 600/1050 370/720/50 83/110/22 5170*3200*4480 7.5T 6-10daq ama dheri

Qoraallada Halbeegga Muhiimka ah:

  • Qiimaha xawaaraha wareega ayaa ka tarjumaya dejimaha xawaaraha hooseeya/sare ee isku-darka kulaylka (lagu hagaajin karo iyada oo loo marayo VFD) iyo xawaaraha go'an ee qasiyaha qabow.
  • Awoodda matoorka/kululaynta waxay u kala qaybsan tahay isku-darka kulaylka (matoor xawaarihiisu yar yahay/sare) iyo mashiinka isku-dhafka qabow - dhammaan qiyamku waxay u hoggaansamaan heerarka hufnaanta ee IE3 (Tilmaanta Ecodesign EU 2009/125/EC).
  • Waqtiga isku dhafka / qaboojinta (6-10daq ama dheri) waa kala duwanaanshaha caadiga ah ee isku dhafka PVC; balaastikada injineernimada (ABS/PC) laga yaabaa in loo baahdo 8-12 Daqiiqado qalajinta/dejinta dhammaystiran.

Faa'iidooyinka Hawlgalka ee Taxanaha SRL Heerkulka Sare/Hoose ee Isku-dhafka Qabow

1. Labbiska isku dhafka Sare

Imtixaanka qolo saddexaad ee Mashiinka Isku-dhafka Shiinaha Warshada Caagagga ah Ururka Warshadaha (CPMIA) waxay xaqiijinaysaa in taxanaha SRL guulaysto 98% isku darka lebis ee xeryahooda PVC-12% ka sarreeya isku-dariyeyaasha hal-marxaladda ah. Midnimadani waxay u tarjumaysaa:

  • Qaybinta midabka joogtada ah ee alaabta la dhammeeyey (wax xariijimo ah maleh filimka/ xaashida)
  • Qalabka farsamada ee lebbiska ah (xoog adkaysi, iska caabin saameyn) ee profiles extruded
  • Heerarka qashinka oo la dhimay (ka 8-10% ku <2% codsiyada badankooda)

2. Waxtarka Tamarta & Kaydinta Qiimaha

Habka kuleyliyaha laba-geesoodka ah iyo kantaroolka tooska ah ee PLC ayaa wanaajiya isticmaalka tamarta:

  • Kululaynta is-jiidhka ahi waxay yaraynaysaa isticmaalka korontada 20-25% loogu talagalay dufcadaha mugga sarreeya.
  • Nidaamka soo kabashada kulaylka (ikhtiyaari ah) waxay ka qabataa kulaylka qashinka isku-darka qaboojiyaha si ay u sii kululayso alaabta soo socota, goynta isticmaalka tamarta guud ee dheeraadka ah 10%.
  • Hawlgalka tooska ah ayaa hoos u dhigaya kharashka shaqada 50% marka la barbar dhigo isku darka gacanta (1 hawlwadeenku wuu maamuli karaa 2-3 qaswadayaasha isku mar).

Soo saaraha tuubooyinka PVC ee dhexdhexaadka ah oo isticmaalaya SRL-Z 300/600 model ayaa sheegay kaydka tamarta sanadlaha ah ee $28,000 iyo kaydinta shaqada ee $45,000—ROI waxa lagu gaadhay kaliya 10 bilo.

3. Automation Sare & Ku celcelinta habka

Nidaamka xakamaynta PLC wuxuu kaydiyaa ilaa 50 cuntooyinka hore loo sii qorsheeyay (tusaale., dhismaha tuubooyinka PVC ee adag, darajada caafimaadka ee PVC jilicsan, ABS baabuurta), oggolaanshaha:

  • Xulashada karinta hal taabasho ah oo loogu talagalay beddelka alaabta degdega ah (≤15 daqiiqo ayaa u dhaxaysa cuntooyinka).
  • Wakhtiga dufcada otomaatiga ah, xakamaynta heerkulka, iyo sii daynta- baabi'inta khaladka aadanaha ee isku-darka xuduudaha.
  • Diiwaangelinta xogta ee dhammaan cabbiraadaha dufcadda (heerkulka, waqti, xawaaraha) u hoggaansanaanta sharciga iyo hubinta ilaalinta tayada.

Heerkan otomaatigga ah ayaa muhiim u ah soosaarayaasha ka shaqeeya warshadaha nidaamsan (caafimaad, baakadaha cuntada) halkaasoo raadraaca habraaca uu yahay mid qasab ah.

4. Nakhshad is haysta & Waxtarka booska

Inkasta oo ay si buuxda u shaqaynayso, Taxanaha SRL waxa uu leeyahay isafgarad, naqshad isku dhafan oo badbaadisa booska sagxada warshadda:

  • Kuleylka iyo isku dhafka qaboojiyaha ayaa lagu rakibay hal jir (looma baahna rakibaad gooni ah).
  • Qaabka ugu yar (SRL-Z 50/100) ku mashquulo kaliya 4.14 m² (2300×1800mm) - ku habboon aqoon-is-weydaarsiyada yaryar ama goobaha shaybaadhka.
  • Naqshad toosan oo ikhtiyaari ah oo loogu talagalay moodooyinka waaweyn (SRL-Z 500/1000, 800/1600) waxay yaraynaysaa booska dhulka 30% marka la barbar dhigo beddelka toosan.

Daraasad Kiis: SRL-Z 200/500 Mixer-ku wuxuu hagaajiyaa isku-dhafka ABS (Jarmalka)

Soo-saare Jarmal ah oo ka kooban baabuurta ayaa hirgeliyay SRL-Z 200/500 Heerkul sare/hooseeya qaboojiyaha gudaha 2024 si loogu beddelo isku-dariyeyaasha hal-marxalad duugoobay ee isku-darka ABS (loo isticmaalo qaybaha trim gudaha):

  • Caqabadaha Asalka ah:
    • Isku-dhafka isku midka ah ee 85% - midabka aan habooneyn iyo sifooyinka farsamada ee qaybaha la dhammeeyey.
    • Heerka qashinka sare (12%) iyada oo ay ugu wacan tahay qallafsanaanta walxaha iyo cilladaha la xiriira qoyaanka.
    • Hawlgalka gacanta ee u baahan 2 hawl-wadeenada halkii isku-dhafka - kharashyada shaqada oo sarreeya.
    • U hogaansami la'aanta IATF 16949 (la'aanta xogta habraaca).
  • Natiijooyinka Rakibaadda kadib:
    • Isku dhafka isku midka ah ayaa la hagaajiyay si 98% - 100% heerka ku gudubka ee baaritaanka hantida midabka/ makaanikada.
    • Heerka qashinka ayaa hoos loo dhigay 1.8% - kaydka alaabta sanadlaha ah € 32,000.
    • Kharashkii shaqada ayaa hoos u dhacay 50% (1 hawlwadeenku maareeyo 2 qaswadayaasha) - kayd sannadeedka € 58,000.
    • U hoggaansanaanta buuxda ee IATF 16949 (kaydinta xogta iyo raadraaca cuntada).
    • Wax soo saarka ayaa kordhay 25% (waqtiyada dufcada degdega ah iyo isbedelada).

Maamulaha injineernimada dhirta ayaa xusay: Isku-darka SRL-Z wuxuu beddelay habka isku-darkayaga - hadda waxaan soo saareynaa joogto ah, xeryahooda ABS tayo sare leh oo leh qashinka ugu yar, iyo diyaarinta hanti dhawrkayada waxa lagu fududeeyay diiwaangalinta xogta tooska ah. Naqshadaynta isafgaradka ah ayaa sidoo kale sii daysay booska qiimaha leh ee sagxadda khadadka dheeraadka ah.

Rakibaadda, Hawlgalka & Tilmaamaha Dayactirka

1. Shuruudaha Rakibaadda & Habka

Isku-darka taxanaha SRL waxaa loogu talagalay rakibaad toos ah oo leh diyaarinta goobta ugu yar:

  1. Diyaarinta Goobta:
    • Aasaaska la taaban karo (150dhumucda mm) si loo taageero miisaanka qasaha (2.2T ilaa 7.5T).
    • Korontada: 380V 3-waji 50/60Hz (waafaqsan heerarka korantada ee EU/US).
    • Sahayda hawada cadaadisku saaran tahay (6-8 baar) loogu talagalay moodooyinka dheecaanka pneumatic (ikhtiyaari ah).
    • Nidaamka hawo-qaadista (degassing) – u hoggaansama xeerarka tayada hawada ee deegaanka.
  2. Habka Rakibaadda:
    • Qaab-dhismeedka hore ee warshadda ayaa la geeyaa oo la dhigaa saldhigga (wiish looga baahan yahay moodooyinka >3T).
    • Xadhkaha korontada iyo isku xirka khadka hawada (haddii ay khuseyso) by shahaado koronto/farsamo yaqaan.
    • Qalabaynta dareemayaasha heerkulka iyo nidaamka xakamaynta PLC (waxaa sameeyay kooxda farsamada ee Zhuoyue).
    • Tijaabi ku orod walxo xamaasad leh (carbonate calcium) si loo xaqiijiyo isku darka, kululaynta, iyo shaqada sii daayo.

Rakibaadda waxay caadi ahaan qaadataa 1-2 maalmo moodooyinka yaryar (SRL-Z 50/100, 100/200) iyo 2-3 maalmo moodooyinka waaweyn (SRL-Z 500/1000, 800/1600).

2. Habraaca Hawleedka caadiga ah (SOP)

Hawlgalka aasaasiga ah ee isku dhafka taxanaha SRL wuxuu raacayaa soo noqnoqoshada, socodka shaqada ee iswada:

  1. Dooro cunto karinta hore loo qorsheeyay ee PLC HMI (ama geli xuduudaha gaarka ah: heerkulka, waqti, xawaaraha).
  2. Ku shub alaabta ceeriin ee ku shubka qasiyaha kulaylka (quudinta gacan-qaadista ama si toos ah).
  3. Bilow wareegga isku dhafka - isku-darka kulaylku wuxuu ku shaqeeyaa xawli/heerkul go'an (kuleylinta koronto ama is-jiidh).
  4. Marka la dhammeeyo isku dhafka kulaylka, Alaabta si toos ah ayaa loogu wareejiyaa qasiyaha qabow si loo qaboojiyo/dejinta.
  5. Isku-darka qabow wuxuu ku shaqeeyaa xawaare go'an ilaa heerkulka la beegsanayo (sida caadiga ah 40-50 ° C) waa la gaadhay.
  6. Atoomaati ah (sambabada) ama siidaynta gacanta ee alaabta isku dhafan ee kaydinta hopper/extruder feed.
  7. Nadiifi qolka isku dhafka ah (ikhtiyaari ah, wax ka beddelka maadiga ah) iyadoo la isticmaalayo hawo cufan ama walxaha nadiifinta heerka cuntada (FDA waafaqsan).

Zhuoyue wuxuu bixiyaa buug-gacmeedka SOP oo faahfaahsan (Ingiriis / Jarmal / Faransiis / Isbaanish) leh sawirro iyo tilmaamo tallaabo-tallaabo ah oo loogu talagalay dhammaan moodooyinka.

3. Jadwalka Dayactirka Ka Hortagga ah

Dayactirka joogtada ahi wuxuu xaqiijiyaa cimriga qasaha oo dheer (10+ sanado) iyo waxqabad joogto ah:

  • Dayactirka maalinlaha ah:
    • Ka eeg hopper-ka waxyaabaha isku xidha/ xannibaya.
    • Hubi dareemayaasha heerkulka saxnaanta (ku cabbir heerkulbeeg dhijitaal ah).
    • Nadiifi albaabka dheecaanka si aad uga hortagto soo ururinta walxaha.
  • Dayactirka toddobaadlaha ah:
    • Ku subag meelaha isku dhafka ah dufan heerka cuntada ah (FDA u hoggaansan codsiyada xiriirka cuntada).
    • Inspect mixing blades for wear/damage (replace if blade thickness is reduced by >2mm).
    • Tijaabi shaqada joogsiga degdega ah iyo qufulyada badbaadada.
  • Dayactirka bilaha ah:
    • Calibrate PLC temperature control (verify against NIST-traceable thermometer).
    • Hubi isku xirka korontada (tighten loose terminals to prevent overheating).
    • Clean heat exchanger (cool mixer) to maintain cooling efficiency.
  • Dayactirka sanadlaha ah:
    • Beddel garbaha isku dhafka ah (haddii la xidho) ama ku xidho carbide tungsten u adkaysta.
    • Matoorka dib u habeynta iyo sanduuqa gear (saliid beddel, inspect gears).
    • Kormeerka nidaamka buuxa ee kooxda farsamada Zhuoyue (includes performance testing and calibration).

Zhuoyue waxay bixisaa barnaamijka dayactirka kahortagga ah oo leh booqashooyin goobta la qorsheeyay (Saddexdii biloodba mar/sannadkii) iyo 24/7 taageero farsamo ee dayactirka degdegga ah.

FAQs About SRL Series High/Low Temperature Cold Mixer

Q: Can the SRL series mixer handle recycled plastics with high moisture content?

A: Haa. The heat mixer’s drying function (kuleylinta koronto ama is-jiidh) effectively removes moisture from recycled plastics (ilaa 5% nuxurka qoyaanka) during mixing, while the cool mixer’s degassing port eliminates water vapor. For high-moisture recycled materials (5-10%), we recommend the optional vacuum degassing upgrade to ensure complete drying.

Q: What is the lead time for custom-configured SRL series mixers?

A: Moodooyinka caadiga ah (SRL-Z 50/100 ku 800/1600) leeyihiin waqti hogaanka ee 6-8 toddobaadyo. Habaynta gaarka ah (tusaale., FDA-compliant contact parts, vacuum degassing, vertical design) u baahan 10-12 toddobaadyo. Wax soo saarka degdega ah (4-wakhtiga hogaaminta todobaadka) waxaa loo heli karaa dheeraad ah 20% fee for standard models.

Q: Is training provided for operators and maintenance technicians?

A: Haa. Zhuoyue provides 1-day on-site operator training (hawlgalka aasaasiga ah, habaynta cuntada, cilad bixinta) and 2-day maintenance technician training (tayo sare leh, beddelka daab, PLC programming). Tababarku wuxuu ku baxaa Ingiriisi, Jarmal, Faransiis, Isbaanish, iyo Mandarin, with hands-on sessions using your actual materials for maximum relevance.

Q: Can the mixer be integrated with a complete extrusion line?

A: Dhab ahaantii. The SRL series mixer is designed to integrate seamlessly with Zhuoyue’s complete extrusion systems (dabadhilifyo, quudiyayaal, qalabka hoose). Nidaamka kontoroolka PLC waxaa lala jaanqaadi karaa PLC-yada extruder si loo hubiyo in quudinta alaabta ay la mid tahay wax soo saarka extrusion, baabi'inta caqabadaha wax soo saarka iyo yaraynta qashinka.

Q: Waa maxay dammaanadda la siiyay isku-darka taxanaha SRL?

A: Zhuoyue wuxuu bixiyaa dammaanad 2-sano ah dhammaan qaybaha farsamada (isku dhafka, jir, nidaamka dheecaanka) iyo dammaanad 1-sano ah oo ku saabsan qaybaha korontada/PLC. Fursadaha dammaanadda ee la dheereeyey (3-5 sanado) waa la heli karaa, oo ay ku jiraan booqashooyinka dayactirka kahortagga ah ee sanadlaha ah iyo gaarsiinta agabka agabka mudnaanta leh.

Ku dhawaad ​​labaatan sano, Taxanaha SRL ee heerkulkiisu sarreeyo iyo kan hoose ee isku dhafka qabow wuxuu ahaa xal la aamini karo oo loogu talagalay soosaarayaasha balaastikada ah ee adduunka oo dhan, gaarsiinta isku dhafka saxda ah, hufnaanta kharashka, iyo u hoggaansanaanta sharciga. Haddi aad isku xidhayso PVC tuubooyinka, qalajinta ABS ee qaybaha baabuurta, ama isku dhafka phenolic resins ee codsiyada warshadaha, Isku-dhafkan waxa loo farsameeyay si uu u daboolo baahida hab-samaynta caagagga casriga ah. La xidhiidh kooxdayada farsamada maanta si aad u codsatid falanqaynta habka isku dhafka bilaashka ah iyo xigashada ku habboon baahiyahaaga wax soo saarka.