ZTE Series Co-Rotating Parallel Twin-Screw Extruders

Seri ZTE co-rotating paralel twin-screw extruders

Minangka baris produk ekonomi lan praktis saka Zhuoyue, seri ZTE co-rotating paralel Twin Screw Extruder Produsen dirancang khusus kanggo pelanggan karo kabutuhan produksi dhasar. Iku njaga kaluwihan struktural inti produk extruder Zhuoyue, nalika ngoptimalake konfigurasi kanggo entuk kinerja biaya luwih sarujuk. Seri ZTE cocok kanggo ngolah bahan polimer umum kayata plastik umum, plastik sing diowahi kanthi jumlah isi sing sithik, lan masterbatches konvensional, kang bisa nyukupi kabutuhan produksi saben dina saka paling Enterprises cilik lan medium-ukuran karo kinerja stabil lan biaya pangopènan kurang.

Zhuoyue wis setya nyediakake solusi extrusion biaya-efektif kanggo Enterprises cilik lan medium-ukuran (UKM) ing industri pangolahan plastik luwih saka sepuluh taun, lan seri ZTE minangka kristalisasi prasetya iki. Boten kados model extruder dhuwur-mburi sing fokus ing torsi ultra-dhuwur lan kacepetan kanggo Processing materi Komplek, seri ZTE wis optimized kanggo skenario produksi paling umum ing pasar, fokus ing stabilitas, ease saka operasi, lan biaya total kurang saka kepemilikan (TCO). Kanggo UKM sing utamané ngolah PP, PE, ABS, PS lan plastik umum liyane, utawa plastik sing diowahi kanthi jumlah ngisi ing ngisor iki 30%, seri ZTE bisa kebak syarat produksi tanpa perlu kanggo nandur modal ing peralatan dhuwur-kinerja larang, kanthi efektif nyuda ambang investasi awal lan risiko operasional.

Desain struktur inti saka seri ZTE marisi diwasa Zhuoyue Twin Screw Extruder Supplier teknologi, kalebu struktur meneng paralel co-puteran, desain laras modular, lan unsur meneng tliti-mesin. Desain paralel co-rotating njamin campuran bahan seragam lan leleh, Nyingkiri masalah plasticization materi ora rata sing umum ing murah extruders siji-meneng, mangkono nambah kualitas produk rampung lan ngurangi sampah materi. Desain tong minyak modular ngidini gampang disassembly lan pangopènan, lan bagean tong minyak rusak bisa diganti individu tinimbang kabeh tong minyak, nemen ngurangi biaya pangopènan lan downtime. Unsur sekrup digawe saka baja campuran berkualitas tinggi kanthi perawatan panas, kang nduweni resistance nyandhang apik lan bisa adaptasi kanggo Processing long-term plastik umum lan kurang-nepsu dipunéwahi plastik, ndawakake umur layanan komponen utama.

Ing babagan operasi lan kontrol, seri ZTE nganggo sistem kontrol simplified nanging praktis, kang gampang kanggo sinau lan operate, malah kanggo operator tanpa latar mburi technical profesional. Panel kontrol dilengkapi tampilan digital sing cetha kanggo suhu, kacepetan meneng, lan tingkat pakan, lan paramèter bisa diatur nganggo siji tombol, nyadari kontrol sing tepat saka proses produksi. Ing wektu sing padha, sistem dilengkapi fungsi weker fault dhasar, kayata weker over-temperature, weker kakehan, lan lack saka weker materi, sing bisa ngelingake operator babagan kahanan sing ora normal lan ngindhari karusakan peralatan lan kacilakan produksi. Desain sakabèhé saka peralatan nimbang ergonomics, kanthi tata letak tombol operasi lan jendhela pengamatan sing cukup, nggawe operasi saben dina lan pengawasan luwih trep.

Kauntungan liyane saka seri ZTE yaiku kompatibilitas dhuwur karo peralatan tambahan. Bisa disambungake kanthi lancar karo peralatan tambahan umum ing pasar, kayata pengering bahan, pengaduk, pelletizers, cooling conveyors, lsp., kanggo mbentuk baris produksi lengkap. Zhuoyue uga menehi saran cocog selaras miturut pelanggan’ kabutuhan produksi nyata, ngewangi pelanggan ngoptimalake tata letak baris produksi lan nambah efisiensi produksi sakabèhé. Apa iku pelletizing produksi partikel plastik umum, modifikasi saka plastik kurang diisi, utawa produksi masterbatch warna konvensional lan masterbatch fungsional, seri ZTE bisa fleksibel dicocogake, kanthi kapasitas produksi saka 10kg / jam nganti 800kg / jam sing kalebu skala produksi sing beda saka UKM.

Saka perspektif layanan sawise-sales, Zhuoyue nyedhiyakake jaminan sawise-sales lengkap kanggo seri ZTE kanggo ngatasi pelanggan’ kuwatir. Produk kasebut duwe garansi 12 wulan, lan komponen inti kayata sistem transmisi lan motor duwe pilihan babar pisan lengkap. Tim layanan sawise-sales Zhuoyue duwe personel teknis profesional lan jaringan layanan swara, sing bisa nyedhiyakake instalasi ing situs, komisioning, lan layanan latihan kanggo pelanggan. Kanggo gagal peralatan umum, tim sawise-sales bisa nyedhiyani technical support remot ing 2 jam, lan yen pangopènan ing situs dibutuhake, personel layanan bisa tekan pabrik customer ing 48 jam ing paling wilayah. Kajaba iku, Zhuoyue uga nyedhiyakake pasokan suku cadang sing cukup, lan spare parts umum kayata unsur meneng, laras laras, lan segel bisa dikirim ing 3 dina kerja, mesthekake yen downtime peralatan wis nyilikake.

Ing pasar pangolahan plastik global, SMEs akun kanggo luwih saka 70% saka jumlah total perusahaan, lan kabutuhan produksi ditondoi dening “praktis, stabil, lan ekonomi”. Seri ZTE dikembangake kanthi tepat kanggo nyukupi panjaluk pasar iki. Wiwit diluncurake, wis akeh dikenali dening pelanggan ing luwih saka 30 negara lan wilayah, kalebu China, Asia Tenggara, Timur Tengah, lan Eropah Wétan. Umpan balik pelanggan sing akeh nuduhake manawa seri ZTE nduweni kinerja produksi sing stabil, tingkat qualified produk rampung ndhuwur 98%, wektu operasi Gagal-free rata-rata luwih saka 8000 jam, lan biaya pangopènan saben 1000 jam operasi kurang saka 500 dolar AS, sing luwih murah tinimbang rata-rata industri. Data kasebut kanthi lengkap mbuktekake kinerja biaya dhuwur lan linuwih saka seri ZTE, dadi pilihan becik kanggo UKM kanggo nindakake produksi pangolahan plastik.

Parameter model ZTE

MODEL ZTE nawakake rasio rega/kinerja sing apik banget lan dirancang kanthi paramèter sing cocog karo umume bahan. Iku adopts sistem transmisi standar dipercaya, sing njamin operasi stabil nalika efektif ngontrol biaya sakabèhé, dadi pilihan pisanan kanggo pelanggan sing nguber kepraktisan lan ekonomi.

Desain parameter saka seri ZTE kanthi nganggep karakteristik pangolahan bahan polimer umum, lan saben model wis optimized kanggo ukuran produksi tartamtu lan jinis materi. Torsi spesifik saka 6 N.m/cm³ minangka pilihan sing seimbang kanggo pangolahan plastik umum, sing bisa njamin pencampuran lan plastikisasi bahan sing cukup nalika ngindhari konsumsi energi sing berlebihan. Daya motor utama dicocogake karo diameter sekrup lan kacepetan output kanggo nggedhekake efisiensi panggunaan energi lan nyuda konsumsi energi saben unit output.. Kacepetan output 600rpm cocok kanggo produksi plastik umum sing terus-terusan lan stabil, lan bisa diatur ing sawetara tartamtu miturut karakteristik materi beda lan syarat produk.

Rasio ambane slot (D0/Sel) saka 1.55 utawa 1.55/1.68 dirancang miturut diameteripun meneng beda. Model sekrup sing luwih cilik (25, 35) nganggo rasio ambane slot tetep saka 1.55, kang fokus ing uniformity saka materi ngirim lan nyawiji; model meneng luwih gedhe (50, 65, 75, 95) nyedhiyani loro opsi rasio ambane slot, sing bisa dipilih miturut pelanggan’ jumlah ngisi materi tartamtu lan syarat produk. Contone, nalika ngolah plastik sing diowahi kanthi jumlah ngisi 20-30%, rasio ambane slot saka 1.68 bisa nyedhiyakake papan panyimpenan materi sing luwih gedhe, nambah tingkat ngisi lan kapasitas produksi, nalika ing 1.55 rasio luwih cocok kanggo resin murni utawa bahan kurang-kapenuhan, njamin efek campuran sing luwih apik.

Model	Torsi spesifik (N.m/cm³)	Daya motor utama (Kw)	Kacepetan output	rasio ambane slotD0 / Di
25	6	7.5	600	1.55
35	6	18.5	600	1.55
50	6	55	600	1.55/1.68
65	6	110	600	1.55/1.68
75	6	160	600	1.55/1.68
95	6	300	600	1.55/1.68

Saben model seri ZTE nduweni posisi aplikasi sing jelas kanggo nyukupi kabutuhan UKM sing beda-beda:

• ZTE 25: Model paling cilik ing seri kasebut, kanthi daya motor utama 7.5Kw, cocok kanggo produksi sampel laboratorium cilik, nyoba produksi produk anyar, utawa produksi masterbatches skala cilik dening perusahaan mikro. Struktur sing kompak ora butuh papan lan gampang dipindhah lan dipasang, dadi pilihan becik kanggo R&D laboratorium lan bengkel cilik.
• ZTE 35: Kanthi daya motor utama 18.5Kw, iku cocok kanggo produksi kumpulan cilik lan medium-ukuran plastik umum lan kurang kapenuhan plastik dipunéwahi, kayata produk plastik saben dina, profil plastik prasaja, lsp. Nduwe keseimbangan sing apik antarane kapasitas produksi lan konsumsi energi, lan minangka model sing paling akeh digunakake ing seri ZTE.
• ZTE 50: Dilengkapi motor utama 55Kw, bisa nyukupi kebutuhan produksi skala menengah UKM, kanthi kapasitas produksi 100-300kg / jam kanggo plastik umum. Iku cocok kanggo produksi partikel plastik, fitting pipa, lan bahan lembaran, and the dual slot depth ratio options make it more flexible in adapting to different material formulas.
• ZTE 65: With a 110Kw main motor, it is a medium and large model in the ZTE series, with a production capacity of 200-500kg/h, suitable for SMEs with relatively large production scales. It can stably process modified plastics with a filling amount of up to 30%, and is widely used in the production of automotive interior parts, home appliance shells and other products.
• ZTE 75: Equipped with a 160Kw main motor, the production capacity can reach 300-600kg/h, which is suitable for large-scale production of general plastics and modified plastics by SMEs. Its high torque and large slot depth ratio ensure efficient material processing and stable product quality, and it is often used in the production of plastic profiles, piring lan produk liyane karo syarat output dhuwur.
• ZTE 95: Model paling gedhe ing seri ZTE, kanthi motor utama 300Kw lan kapasitas produksi 500-800kg / jam, cocok kanggo UKM utawa perusahaan skala gedhe sing kudu nggedhekake kapasitas produksi. Bisa nangani tugas produksi terus-terusan kanggo wektu sing suwe, lan sistem transmisi optimized njamin gangguan kurang lan getaran kurang sak operasi mbukak dhuwur, nyuda impact ing lingkungan produksi.

Saliyane paramèter inti sing kadhaptar ing tabel, seri ZTE uga wis sawetara paramèter desain rinci kanggo mesthekake operasi stabil lan kualitas produk:

• Akurasi diameter sekrup: Toleransi diameter sekrup dikontrol ing ± 0.05mm kanggo njamin keseragaman kesenjangan materi sajrone ngirim lan nyampur, Nyingkiri over-shear lokal utawa campuran ora cukup.
• Zona pemanasan barel: Jumlah zona pemanasan yaiku 5-9 (gumantung ing model), lan saben zona independen kontrol, kanthi akurasi kontrol suhu ± 1 ℃, mesthekake kontrol sing tepat saka proses leleh materi.
• Sistem pendinginan: Dilengkapi sistem pendingin udara utawa banyu (opsional miturut model), kang bisa cepet kelangan tong minyak lan ngawut-awut, nyegah overheating lan dekomposisi materi, lan adaptasi kanggo produksi terus-terusan kanggo dangu.
• Sistem pakan: Nganggo mesin pakan sing ngatur kacepetan konversi frekuensi, kanthi akurasi pakan ± 1%, njamin pasokan materi sing stabil lan ngindhari pakan sing ora rata sing disebabake dening bridging utawa arching material.
• Sistem transmisi: Nganggo kothak gear permukaan waos kanthi efisiensi transmisi ≥95%, swara kurang (≤85dB), lan urip layanan luwih saka 10 taun ing pangopènan normal.

Desain parameter saka seri ZTE ora mung adhedhasar panjaluk pasar saiki, nanging uga nduweni prospek maju tartamtu, sing bisa adaptasi karo perkembangan UKM ing mangsa ngarep. Contone, sistem kontrol motor lan listrik kabeh model nganggo desain hemat energi, kang bisa nyimpen 10-15% energi dibandhingake karo extruders tradisional saka jinis padha, selaras karo tren global konservasi energi lan pengurangan emisi. Ing wektu sing padha, peralatan cadangan antarmuka expansion, lan pelanggan bisa nganyarke sistem kontrol, sistem dipakani lan komponen liyane miturut kabutuhan pembangunan dhewe, tanpa ngganti kabeh peralatan, luwih ngurangi biaya investasi jangka panjang.

Skenario aplikasi saka seri ZTE

Seri ZTE, kanthi kinerja biaya dhuwur lan kinerja stabil, digunakake digunakake ing macem-macem skenario Processing plastik umum, kalebu macem-macem lapangan kayata kabutuhan saben dina, konstruksi, elektronik, lan aksesoris otomotif. Ing ngisor iki minangka skenario aplikasi utama lan syarat pangolahan sing cocog:

• Produksi partikel plastik umum: Iki minangka skenario aplikasi sing paling umum ing seri ZTE, utamané Processing PP, PE, ABS, PS, HIPS lan resin murni liyane utawa plastik daur ulang dadi partikel. Seri ZTE bisa njamin ukuran partikel seragam lan Kapadhetan produk rampung, karo tingkat qualified luwih saka 99%. Kanggo pangolahan plastik daur ulang, peralatan bisa dilengkapi piranti degassing kanggo mbusak gas molah malih ing materi, ningkatake kualitas partikel daur ulang.
• Produksi plastik modifikasi sing kurang diisi: Kanggo plastik sing diowahi kanthi jumlah ngisi 10-30% (kayata kalsium karbonat diisi PE / PP, talc diisi ABS), seri ZTE bisa entuk sawur seragam pangisi, ngindhari aglomerasi pengisi lan mengaruhi sifat mekanik produk. Iki digunakake kanthi akeh ing produksi bagean plastik murah kayata kursi plastik, kothak panyimpenan, lan cangkang dolanan.
• Produksi masterbatch konvensional: Kalebu masterbatches warna, ngisi masterbatches, lan masterbatches fungsional (antistatik, anti UV), seri ZTE bisa njamin pencampuran seragam saka pigmen, pengisi lan aditif karo resin operator, kanthi keseragaman pewarnaan ≥98%, nyukupi syarat warna macem-macem produk plastik. Model cilik (ZTE 25/35) cocok kanggo produksi masterbatch khusus batch cilik, nalika model gedhe (ZTE 65/75/95) cocok kanggo produksi massal skala gedhe.
• Simple plastic profile extrusion: Such as PVC window and door profiles, PE plastic steel profiles, PP decorative profiles, lsp. The ZTE series can provide stable extrusion pressure and speed, ensuring the dimensional accuracy of profiles (tolerance ≤±0.1mm), and the surface finish of products meets the industry standards. The modular design of the die head makes it easy to replace different profile molds, realizing the flexible production of multiple varieties.
• Plastic pipe production: For small and medium-diameter PE/PPR water supply pipes, PVC drainage pipes, lsp., the ZTE series can match the pipe extrusion die head and sizing sleeve to achieve continuous and stable pipe production. The temperature control accuracy and screw speed stability of the equipment ensure the wall thickness uniformity of the pipe, and the product pass rate is above 98%.
• Ekstrusi lembaran lan film (auxiliary): When equipped with a corresponding sheet/film die head, the ZTE series can be used for the extrusion of thin sheets and films of general plastics, such as PE packaging films, PP sheet materials for stationery, lsp. Although it is not specially designed for high-precision film/sheet production, it can fully meet the basic production needs of SMEs for low-end products.

For different application scenarios, Zhuoyue Pabrik Mesin Extruder Twin Screw also provides targeted configuration suggestions and process optimization solutions to help customers maximize the performance of the ZTE series:

• For particle production: It is recommended to configure a water ring pelletizer or air-cooled pelletizer, lan ngoptimalake kacepetan meneng lan paramèter suhu miturut titik leleh materi kanggo mesthekake nglereni Gamelan saka partikel lan ngurangi generasi bledug.
• Kanggo produksi plastik sing diowahi: Dianjurake kanggo nambah piranti pakan sisih kanggo tambahan pengisi lan aditif, lan nyetel unsur sing nyawiji saka meneng kanggo nambah efek sawur saka pangisi lan supaya abang kinerja produk disebabake ora rata nyawiji.
• Kanggo produksi masterbatch: Disaranake nggunakake mixer kanthi kacepetan dhuwur kanggo campuran bahan, lan ngontrol kacepetan dipakani lan kacepetan meneng saka extruder kanggo mesthekake campuran lengkap pigmen lan resins, lan nambah efek pewarnaan masterbatches.
• Kanggo produksi profil / pipa: It is recommended to configure a vacuum sizing tank and a traction machine with constant speed control, and optimize the cooling water temperature and traction speed to ensure the dimensional stability of profiles/pipes.

Case verification: A plastic processing SME in Zhejiang, Cina, purchased a ZTE 50 model in 2022 to produce PP filled modified plastics (jumlah ngisi 25%). Before using the ZTE series, the enterprise used a second-hand single-screw extruder, with a product qualified rate of only 85%, and frequent equipment failures, with monthly maintenance costs of about 3000 yuan. After switching to the ZTE 50, the product qualified rate increased to 98.5%, the equipment failure rate was reduced by more than 90%, the monthly maintenance cost was less than 500 yuan, and the production capacity increased from 150kg/h to 220kg/h. The investment in the equipment was recovered within 8 wulan, and the annual profit increased by more than 200,000 yuan. This case fully demonstrates the advantages of the ZTE series in improving production efficiency, reducing costs and improving product quality for SMEs.

Advantages of ZTE series compared with similar products

In the market of economical twin-screw extruders, the ZTE series has obvious competitive advantages compared with similar products of other brands, mainly reflected in the following aspects:

• Cost performance advantage: The price of the ZTE series is 10-20% lower than that of similar products of international brands, lan 5-10% lower than that of domestic high-quality brands, while maintaining the same or even higher performance. The core components (motor, kothak gear, control system) are all selected from well-known domestic brands with reliable quality, which ensures the stability of the equipment while controlling the cost.
• Structural reliability: Adopt Zhuoyue’s patented screw element design and barrel processing technology, the screw service life is 30% longer than that of similar products, and the barrel wear resistance is increased by 25%. The transmission system has passed 10,000 hours of fatigue test, and the failure rate is less than 0.5% within the warranty period.
• Energy saving and environmental protection: The motor adopts frequency conversion energy-saving design, and the energy consumption per unit output is 10-15% lower than that of traditional extruders. The equipment is equipped with a low-noise design, and the noise during operation is ≤85dB, which meets the national environmental protection standards and improves the working environment of the workshop.
• pangopènan gampang: Desain modular kabeh mesin nggawe pembongkaran lan perakitan komponen luwih trep. Pangopènan saben dina mung butuh alat sing prasaja, lan wektu pangopènan saka bentet umum shortened dening luwih saka 50% dibandhingake karo produk sing padha. Zhuoyue menehi manual pangopènan rinci lan tutorial video, sing bisa mbantu pelanggan’ personel pangopènan kanthi cepet nguwasani katrampilan pangopènan.
• Fleksibilitas kustomisasi: Sanajan seri ZTE minangka produk standar, Zhuoyue bisa nyedhiyani modifikasi selaras miturut pelanggan’ kabutuhan khusus, kayata nambahake port degassing, ngganti rasio ambane slot, ngganti unsur meneng materi khusus, lsp. Siklus kustomisasi mung 7-15 dina, sing luwih cendhek tinimbang rata-rata industri saka 20-30 dina.

Dibandhingake karo produk palsu sing murah ing pasar, ing ZTE Twin Screw Extrusion Machine Wholesale series has essential advantages in quality and after-sales service:

• Counterfeit products often use inferior materials for screws and barrels, with a service life of only 3-6 wulan, while the ZTE series can be used for more than 2 years under normal use;
• Counterfeit products have simple control systems, low temperature control accuracy, and unstable product quality, while the ZTE series has precise temperature control and stable operation, ensuring the consistency of finished products;
• Counterfeit products have no after-sales service guarantee, and once a failure occurs, customers need to bear high maintenance costs and long downtime, while the ZTE series has a sound after-sales service system to ensure the continuity of production;
• Counterfeit products do not meet national safety and environmental protection standards, and there are potential safety hazards such as electrical leakage and excessive noise, while the ZTE series has passed national safety certification and environmental protection testing, and can be used with confidence.

Market feedback shows that among the customers who purchased the ZTE series, 95% of them are satisfied with the performance and cost performance of the equipment, lan 80% of them will choose to repurchase Zhuoyue’s products when expanding production capacity or updating equipment. This fully proves the market recognition and competitive advantage of the ZTE series.

Instalasi, commissioning and operation precautions of ZTE series

To ensure the stable operation and long service life of the ZTE series, correct installation, commissioning and standardized operation are crucial. The following are the key points of installation, commissioning and operation:

Installation precautions

• Site requirements: The installation site should be flat and solid, with a bearing capacity of ≥5t/m², and there should be no vibration source around to avoid affecting the operation stability of the equipment. The site should have sufficient space for operation, maintenance and material storage, with a reserved space of ≥1.5m around the equipment.
• Power supply requirements: The power supply should meet the rated power of the equipment, with a voltage fluctuation range of ≤±5%, and a dedicated circuit and leakage protector should be configured. The grounding resistance of the equipment should be ≤4Ω to ensure electrical safety.
• Pasokan banyu lan gas: Yen peralatan dilengkapi sistem cooling banyu, tekanan sumber banyu kudu 0.2-0.4MPa, lan kualitas banyu kudu resik lan bebas saka impurities supaya Watesan pipo cooling. Sumber udara (yen dilengkapi komponen pneumatik) kudu duwe tekanan 0,5-0,7 MPa, lan dilengkapi karo separator dryer lan lenga-banyu kanggo mesthekake operasi normal komponen pneumatik.
• Instalasi lan leveling: Gunakake level kanggo nyetel level peralatan, kanthi tingkat kesalahan ≤0.1mm / m, kanggo mesthekake coaxiality meneng lan operasi Gamelan saka sistem transmisi. Ndandani peralatan kanthi bolt dhasar kanggo nyegah pamindahan sajrone operasi.

Komisioning titik-titik kunci

• Test mlaku kosong: Sadurunge dipakani, nindakake test mlaku kosong kanggo 1-2 jam, check the operation of the transmission system, the rotation direction of the screw, and the temperature control accuracy of each heating zone. The empty running speed should be gradually increased from low speed (100rpm) to rated speed (600rpm), and abnormal noise, vibration and temperature rise should be checked during the process.
• Material trial run: Use clean general plastic particles (such as PP) for trial run, start feeding at low speed, and gradually increase the feeding amount and screw speed while observing the melting state of the material, extrusion pressure and product quality. Adjust the temperature of each heating zone according to the melting condition of the material to ensure full melting and no decomposition of the material.
• Parameter optimization: According to the trial run results, optimize the screw speed, kacepetan dipakani, temperature and other parameters to find the best process parameters for the production of specific materials, and record them for daily operation reference.

Operation precautions

• Pre-operation inspection: Before starting the machine every day, check the oil level of the gearbox, the tightness of the electrical connections, the cleanliness of the feeding hopper, and the operation of the cooling system to ensure that all parts are in normal condition.
• Material requirements: The processed materials should be clean and free of metal impurities to avoid damaging the screw and barrel. For hygroscopic materials (kayata ABS, PA), they should be fully dried before processing to avoid bubbles and other defects in the product.
• Operation process: The machine should be started and stopped in accordance with the operating procedures. It is strictly forbidden to start the machine with material in the barrel, and it is strictly forbidden to stop the machine suddenly during operation (except for emergency situations). When changing materials, the barrel and screw should be cleaned to avoid material mixing and affecting product quality.
• Daily maintenance: Clean the equipment surface and feeding hopper after daily operation, check the wear of the screw and barrel regularly, and lubricate the moving parts according to the maintenance manual to extend the service life of the equipment.
• Emergency treatment: In case of equipment failure (such as overload, over-temperature, abnormal noise) sak operasi, stop the machine immediately, cut off the power supply, and contact the after-sales service personnel for treatment. It is strictly forbidden to disassemble the equipment without authorization to avoid expanding the fault.

Zhuoyue will send professional technicians to carry out on-site installation and commissioning for customers who purchase the ZTE series, and provide systematic operation and maintenance training for the customer’s operators and maintenance personnel, including theoretical training and on-site practical operation. The training content covers equipment structure, operating procedures, process parameter adjustment, common fault diagnosis and treatment, daily maintenance and other aspects, ensuring that the customer’s staff can independently operate and maintain the equipment.

Future development and upgrade of ZTE series

With the continuous development of the plastic processing industry and the increasing environmental protection requirements, Zhuoyue will continue to upgrade and optimize the ZTE series to meet the changing market demand:

• Energy saving upgrade: Further optimize the motor and control system, adopt permanent magnet synchronous motor and intelligent energy-saving control algorithm, and reduce the energy consumption per unit output by another 5-8% on the basis of the existing energy saving effect.
• Intelligence upgrade: Add an intelligent monitoring system to realize real-time monitoring of equipment operating parameters (suhu, kacepetan, tekanan, current), fault early warning and remote diagnosis functions, helping customers realize unmanned operation and remote management of the equipment.
• Environmental protection upgrade: Strengthen the degassing and dust removal functions of the equipment, optimize the exhaust system, and further reduce the emission of volatile organic compounds (VOC) and dust, meeting the higher environmental protection emission standards.
• Material adaptation upgrade: Develop special screw elements and barrel materials to expand the application range of the ZTE series, so that it can process some special materials (such as biodegradable plastics, plastik daur ulang kanthi isi impurity dhuwur) on the basis of general plastics.
• Modular upgrade: Further optimize the modular design of the equipment, reduce the number of parts, improve the interchangeability of parts, and further shorten the maintenance time and reduce maintenance costs.

Ing wektu sing padha, Zhuoyue will continue to listen to customer feedback, collect application cases and improvement suggestions of the ZTE series in different regions and different application scenarios, and incorporate valuable suggestions into the product upgrade plan to make the ZTE series more in line with the actual production needs of customers. Zhuoyue is committed to making the ZTE series not only an economical and practical extruder product, but also a product that can keep up with the development of the industry and help SMEs achieve sustainable development.

In conclusion, the ZTE series co-rotating parallel twin-screw extruders is a high-cost performance product tailored for SMEs by Zhuoyue. It has the advantages of stable performance, operasi gampang, low maintenance cost and wide application range, and can fully meet the basic production needs of SMEs in plastic processing. With the continuous upgrade and improvement of the product, the ZTE series will continue to play an important role in the plastic processing industry, helping more SMEs reduce production costs, improve product quality and enhance market competitiveness.