Sistem HTS Co-Rotating Parallel Twin-Screw Extruders

Sistem HTS Co-Rotating Parallel Twin-Screw Extruders

The HTS series of co-rotating parallel Twin Screw Extruder Manufacturer is the highest level of excellence in the development of the product range, designed to meet the most demanding requirements of modern plastic processing, majemuk, and extrusion applications. With decades of engineering expertise and continuous innovation, this series redefines performance standards by integrating high torque, high speed, and optimized groove ratios, delivering unparalleled efficiency, linuwih, and versatility. The machine’s high torque and speed are combined with a higher groove ratio, which can be selected from 1.4 kanggo 1.8, except for special applications. This thoughtful design allows for a higher filling of the material in the screw, which, when combined with the high speed, significantly increases the capacity of the machine while reducing energy consumption per unit of output, thus achieving a double economic benefit for our clients—lower operational costs and higher production yields. Whether used for general plastic compounding, engineering plastic modification, filled masterbatch production, or specialized high-performance material processing, the HTS series stands out as a robust, efisien, and cost-effective solution that adapts to diverse production needs.

Unlike traditional Twin Screw Extruder Supplier that often compromise on either speed or torque, seri HTS dirancang kanggo imbangan loro, njamin kinerja sing konsisten sanajan ing beban dhuwur, operasi terus-terusan. Desain paralel co-rotating njamin yen bahan kena geser seragam, nyampur, lan leleh, ngasilake produk pungkasan sing berkualitas kanthi sifat sing konsisten. Iki penting banget kanggo aplikasi sing mbutuhake panyebaran materi sing tepat, kayata masterbatches werna, aditif fungsional, lan bahan komposit, ngendi malah inconsistencies suntingan bisa mengaruhi kinerja produk final. Extruders sing dibangun karo kekiatan ing pikiran, nggunakake bahan dhuwur-bahan lan proses manufaktur tliti kanggo tahan kahanan atos saka produksi industri, kalebu suhu dhuwur, bahan korosif, lan jam operasi dawa. Kajaba iku, the modular design of the HTS series allows for easy customization and maintenance, enabling clients to adapt the machine to changing production requirements and minimize downtime.

The HTS series is not just a piece of equipment; it is a comprehensive solution designed to enhance the overall efficiency of your production line. From the precision-engineered screws to the advanced control system, every component is optimized to work in harmony, njamin operasi lancar, operasi gampang, and minimal maintenance. Whether you are a small-scale manufacturer looking to expand your production capacity or a large industrial enterprise seeking to upgrade your existing equipment, the HTS series offers a range of models and configurations to meet your specific needs. With a focus on energy efficiency, kualitas produk, and operational reliability, the HTS series is the ideal choice for businesses looking to gain a competitive edge in the global plastic processing industry.

ZG series gearboxes High-efficiency transmission and power proportioning total solution

At the heart of the HTS series’ exceptional performance lies the ZG series gearboxes, a high-efficiency transmission and power proportioning total solution developed and manufactured exclusively by Zhuoyue. These gearboxes are engineered with a symmetrical force-driven structure, which is fundamentally different from the traditional parallel three-shaft structure used in most industry competitors. This innovative design delivers a range of key advantages, including high torque, high speed, high precision, and high efficiency, making it the perfect match for the HTS series extruders and targeting the production of resin with the advantages of high output and high quality. The symmetrical force-driven structure ensures that power is distributed evenly across the gears, reducing stress concentration and improving overall durability and reliability.

During normal operation, the improved transmission efficiency of the ZG series gearboxes translates to tangible benefits for our clients. The optimized design reduces operating noise, creating a quieter and more comfortable working environment for operators. Kajaba iku, the high precision of the gearboxes ensures stable power transmission, improving the reliability and safety of the entire extruder system. Iki ora mung nyuda resiko kegagalan peralatan nanging uga nyuda biaya panggunaan lan pangopènan sajrone umur mesin.. Kothak gear seri ZG dibangun kanggo nahan syarat torsi lan kacepetan dhuwur saka seri HTS, njamin operasi stabil jangka panjang sanajan ing kahanan beban abot sing terus-terusan. Saben kothak gear ngalami tes lan kontrol kualitas sing ketat kanggo mesthekake yen cocog karo standar industri sing paling dhuwur, nyedhiyakake klien kanthi tentrem lan kinerja sing konsisten.

Kotak gear seri ZG uga dirancang kanthi fleksibilitas, bisa adaptasi kanggo macem-macem model Twin Screw Extruder Wholesale seri HTS lan sawetara saka sudhut aplikasi produksi. Apa sampeyan ngolah bahan viskositas kurang utawa plastik rekayasa viskositas dhuwur, kothak gear seri ZG ngirim daya lan torsi sing tepat sing dibutuhake kanggo njamin kinerja ekstrusi sing optimal. Kothak gear gampang dijaga, karo komponen diakses lan desain modul sing ngidini kanggo ndandani cepet lan panggantos, minimalake downtime lan maksimalake efisiensi produksi. Kanthi kothak gear seri ZG, extruders seri HTS entuk tingkat kinerja lan linuwih sing mranata wong loro saka kompetisi, nggawe dheweke dadi pilihan sing disenengi kanggo produsen sing cerdas ing saindenging jagad.

Fitur teknis

Seri HTS co-rotating paralel Pabrik Extruder Sekrup Kembar, digabungake karo gearbox seri ZG, gumunggung sawetara fitur technical majeng sing mbedakake saka extruders tradisional. Fitur kasebut dirancang kanggo nambah kinerja, linuwih, lan ease saka operasi, mesthekake yen klien bisa entuk tingkat efisiensi produksi lan kualitas produk sing paling dhuwur. Fitur teknis utama seri HTS lan kotak gear seri ZG yaiku kaya ing ngisor iki:

• Cilik mati kanthi pirang-pirang untu: Die cilik kanthi desain untu pirang-pirang njamin ekstrusi materi sing tepat lan bagean salib produk sing seragam, nggawe iku becik kanggo aplikasi mbutuhake tliti dhuwur, kayata tabung tembok tipis, profil nggoleki, lan komponen khusus. Desain iki uga nyuda sampah materi lan nambah efisiensi produksi kanthi mesthekake yen materi diekstrusi kanthi rata lan konsisten..
• Stabil mlaku, struktur ekualisasi beban sing dioptimalake pengurangan gangguan: Struktur ekualisasi beban dioptimalake kanggo mesthekake operasi sing stabil sanajan ing kahanan beban dhuwur, nyuda geter lan gangguan. Iki ora mung nambah lingkungan kerja nanging uga nambah umur mesin kanthi nyilikake nyandhang lan luh ing komponen utama. Operasi sing stabil uga njamin kualitas produk sing konsisten, minangka fluktuasi ing kinerja wis minimalake.
• Optimized orientasi waos lan profil waos: Orientasi waos lan profil waos kothak gear seri ZG dioptimalake kanggo nggedhekake efisiensi transmisi daya lan nyuda gesekan.. Desain iki njamin gearboxes bisa mlaku kanthi lancar lan efisien, malah ing kacepetan dhuwur lan torsi, nalika nyilikake mundhut energi. Profil waos sing dioptimalake uga nyuda nyandhang lan luh, ndawakake umur gearbox lan nyuda biaya pangopènan.
• Suda geter kejut lan gangguan, tambah kapasitas mbeta gear lan linuwih: Kanthi nyuda geter kejut lan gangguan, kothak gear seri HTS lan ZG nyedhiyakake operasi sing luwih stabil lan dipercaya. Kapasitas nggawa gear sing tambah mesthekake yen kothak gear bisa tahan torsi lan kecepatan sing dibutuhake kanggo aplikasi sing nuntut., nalika suda geter lan gangguan nambah linuwih sakabèhé saka kabeh sistem extruder.
• Torsi spesifik maksimum 16,5Nm/Cm³: Seri HTS, utamané model HTS SUPER, nawakake torsi spesifik maksimum 16.5Nm/Cm³, kang antarane paling dhuwur ing industri. Torsi khusus sing dhuwur iki ngidini tingkat ngisi bahan sing luwih dhuwur, kapasitas produksi tambah, lan efisiensi campuran sing luwih apik, dadi becik kanggo ngolah bahan viskositas dhuwur lan senyawa kompleks.

Parameter model HTS

Range HTS BASIC nggunakake transmisi torsi medium saka manufaktur Eropa terkemuka lan nawakake keluwesan pilihan liwat kombinasi konfigurasi sing beda..

Seri HTS PLUS nggunakake transmisi torsi dhuwur sing dikembangake lan diprodhuksi ing omah dening Excellence kanggo aplikasi kayata plastik teknik lan masterbatch sing diisi..

Zhuoyue bangga kanggo introduce extruders seri anyar: kita HTS SUPER. Kanthi Kapadhetan torsi sawijining 16.5 lan Do / Di rasio saka 1.55/1.68, Zhuoyue HTS SUPER nduweni volume gratis paling dhuwur ing 16.5 Kapadhetan torsi ing industri. Saliyane konstruksi sing kuwat, baris iki gegandhengan karo ukuran motor luwih gedhe dadi workhorse bener kanggo terus 24/7/365 produksi

The HTS SUPPER series adopts Zhuoyue’s newly developed ultra-high torque transmission, and the structural design of each key component of the extruder has been newly optimized for the high torque and high-speed characteristics of this series, which is also Zhuoyue’s highest-end extruder series and represents the advanced level of extruder development in China.