Iyini i-Underwater Pelletizing System futhi Isebenza Kanjani
Usebenzisa isistimu ye-pelletizing engaphansi kwamanzi ukwenza ama-pellets amancane kusuka kuma-polymers ancibilikile. Lobu buchwepheshe busika futhi bupholise ipulasitiki ngesikhathi esisodwa. Lokhu kwenza inqubo isheshe futhi ibe lula. Uma usebenza nokukhiqizwa kwe-polymer, kuhle ukwazi ukuthi i-pelletizing isebenza kanjani. Kukusiza ukuthi wenze izinto ezingcono. Imakethe yalezi zinhlelo iya ngokuba nkulu. Iyakhula e-Asia-Pacific, i-America esenyakatho, naseYurophu. Nakhu ukubuka okusheshayo emakethe:
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Isibaluli |
Imininingwane |
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Inani Lemakethe Elilinganiselwe 2026 |
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Inani Lemakethe Elibikezelwe ngu 2032 |
I-USD 335.6 izigidi |
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Izinga Lokukhula Lonyaka Elihlanganisiwe |
10.3% |
Okuthathwayo Okubalulekile
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An uhlelo lwe-pelletizing ngaphansi kwamanzi ukusika nokupholisa ipulasitiki encibilikisiwe ngokushesha. Yenza ama-pellets amancane afanayo. Izimboni eziningi zisebenzisa lawa ma-pellets.
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Uhlelo has izingxenye ezibalulekile njengepuleti lokufa, ikamelo lamanzi, kanye nommese ojikelezayo. Lezi zingxenye zisiza ukuma, kupholile, futhi usike ama-pellets ncamashi.
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Lobu buchwepheshe benza ama-pellets abushelelezi futhi ayindilinga. Iphinde yonga amandla futhi inciphise ukumosha.
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Ukugcinwa okuvamile nokulawula ngokucophelela kugcina izinga le-pellet liphezulu. Ziphinde zinqande izinkinga ezijwayelekile ukuthi zenzeke.
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Imibono emisha efana nezilawuli ezihlakaniphile nemiklamo engcono yenza i-pelletizing engaphansi kwamanzi isheshe, ohlanzekile, futhi esebenza kahle kakhudlwana.
Uhlolojikelele lwesistimu ye-Pelletizing Underwater
Yini Eyikho
Isistimu ye-pelletizing engaphansi kwamanzi ishintsha ipulasitiki encibilikile zibe ama-pellets amancane. Lolu hlelo lusika futhi lupholise ipulasitiki ngesikhathi esisodwa. Umgomo oyinhloko ukwenza i-pelletizing isheshe futhi ibe lula. Ingxenye ngayinye yesistimu isebenza ndawonye ngezinyathelo:
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I-polymer eluhlaza ingena ku-extruder i-hopper.
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Isikulufu siyancibilika futhi sixube i-polymer kahle.
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I-polymer encibilikisiwe ihamba ngepuleti lokufa ngaphansi kwamanzi.
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Izindwani ezijikelezayo zisika izintambo zibe ama-pellets ngaphansi kwamanzi.
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Amanzi apholisa ama-pellets ngokushesha futhi awayisa phambili.
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Ama-pellets ayomiswa futhi ahlolwe usayizi ngaphambi kokupakisha.
Le nqubo yenza ama-pellets ekhwalithi ephezulu emikhiqizweni eminingi. I-pelletizing engaphansi kwamanzi isiza izimboni zisebenze ngokushesha futhi zenze ama-pellets angcono.
Izinhlelo zokusebenza ezibalulekile
Izimboni eziningi zisebenzisa i-underwater pelletizing system. Isebenza kangcono ngamapulasitiki afana ne-polyethylene, i-polypropylene, kanye ne-polystyrene. Lobu buchwepheshe busiza ukwenza ama-pellets amaningi ezinkambu ezahlukene. Nali ithebula elibonisa lapho usebenzisa khona lolu hlelo futhi yiziphi ama-polymers ajwayelekile:
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Imboni |
Izinhlobo zamaPolymers |
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Ukupakisha |
I-polyethylene, I-Polypropylene, I-Polystyrene |
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Ezezimoto |
I-polyethylene, I-Polypropylene, I-Polystyrene |
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Ukwakha |
I-polyethylene, I-Polypropylene, I-Polystyrene |
I-Pelletizing ibalulekile ekwenzeni izinto zokupakisha, izimoto, kanye nezakhiwo. Isistimu ye-pelletizing engaphansi kwamanzi isiza lezi zimboni ngokwenza ama-pellets asheshe futhi abe nekhwalithi enhle.
Inqubo ye-Pelletizing kanye Nezingxenye Eziyinhloko
I inqubo ye-pelletizing ohlelweni lwe-pelletizing olungaphansi kwamanzi lushintsha i-polymer encibilikisiwe ibe yincane, ngisho nama-pellets. Lobu buchwepheshe busiza ukwenza ama-pellets epulasitiki amahle ukuze asetshenziswe kaningi. Ukwazi isinyathelo ngasinye kanye nezingxenye eziyinhloko ze-pelletizer engaphansi kwamanzi kukusiza ukuthi uthole imiphumela engcono kakhulu.
Isinyathelo Ngesinyathelo Inqubo
Ulandela izinyathelo ezimbalwa ukuze uqedele inqubo ye-pelletizing. Isinyathelo ngasinye siyadingeka ukuze uqiniseke ukuthi ama-pellets anobukhulu obufanele kanye nokuma. Nansi indlela esebenza ngayo:
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Qala uhlelo lwamanzi. Vula iphampu bese uhlola ukushisa kwamanzi nokucindezela.
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Qala i-extruder. Khulisa i-extruder, faka i-polymer, futhi ubuke ingcindezi.
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Qala i-pelletizer. Vula injini, setha igebe lokusika, futhi uhlole ikhwalithi ye-pellet.
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Ikhwalithi yokulawula. Thatha amasampula, hlola izakhiwo zabo, futhi ushintshe inqubo uma kudingeka.
Wenza lezi zinyathelo njalo uma uqhuba inqubo ye-pelletizing. Ngale ndlela, ungakwazi ukulawula izinga nokubukeka kwama-pellets.
I-Die Plate ne-Water Chamber
I ipuleti lokufa kanye negumbi lamanzi izingxenye ezimbili eziyinhloko ze-pelletizer engaphansi kwamanzi. Basebenza ndawonye ukuze balolonge futhi bapholise ama-pellets ngesikhathi senqubo.
Ithiphu: Indlela i-die plate eyenziwe ngayo kanye nendlela amanzi ahamba ngayo ekamelweni kokubili kushintsha ukuthi ama-pellets akho mahle kangakanani.
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Isici |
Incazelo |
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Iqhaza le-Die Plate |
Izimo ze-die plate zincibilikise i-polymer ibe imicu. Ilawula usayizi, umumo, kanye nokufana kwe-pellet ngayinye. |
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I-geometry ye-Die Holes |
Amaphethini embobo akhethekile kucwecwe lokufa asiza i-polymer ukuthi igeleze ngokulinganayo. Lokhu kugcina usayizi we-pellet ufana futhi kumisa izinkinga zokucindezela. |
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Ukuphathwa Kwezinga Lokushisa |
Kufanele ugcine i-die plate ekushiseni okufanele. Lokhu kugcina i-polymer ijiyile ngokwanele futhi kuyinqanda ukuthi iqine ngokushesha. |
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Umthelela Kukhwalithi YePellet |
Ipuleti elihle lokufa likunika ngisho nama-pellets, umsebenzi osheshayo, nokumosha okuncane. Lokhu kwenza umkhiqizo wakho wokugcina ube ngcono. |
Igumbi lamanzi lizungeza ipuleti lokufa bese lipholisa ama-pellets ngokushesha nje lapho esikwa. Ukuthi amanzi ahamba kanjani ekamelweni kubalulekile ukuze inqubo ye-pelletizing.
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Isici |
Incazelo |
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Isilinganiso sokugeleza kanye nesiqondiso |
Amanzi anyakaza ngokuzungeza. Lokhu kupholisa ama-pellets ngokushesha futhi kuwasusa kude ne-die plate. |
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Ukulawula izinga lokushisa |
Kufanele ugcine amanzi ekushiseni okufanele. Lokhu kumisa izinkinga ezifana nokubopha amaketango noma imisila, okungenza ama-pellets abe mabi kakhulu. |
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Ukuphathwa Komoya |
Ukukhipha amaphakethe omoya kusiza amanzi apholise ama-pellets ngendlela efanayo. Lokhu kwenza inqubo ye-pelletizing isebenze kangcono. |
I-Rotating Knife Assembly
I umhlangano wommese ojikelezayo kungenye ingxenye eyinhloko yesistimu ye-pelletizing engaphansi kwamanzi. Le ngxenye isika imicu ye-polymer encibilikisiwe ibe ama-pellets ngemva nje kokushiya i-die plate. Indlela omisa ngayo umhlangano wommese ishintsha inqubo ye-pelletizing kanye nekhwalithi yama-pellets.
Ummese kufanele uthinte i-die plate nge-engeli elungile nesivinini. Uma ummese ukude kakhulu noma uhamba kancane, uthola ama-pellets anemisila noma izimo ezingavamile. Uma iseduze kakhulu noma ishesha kakhulu, ungase uthole izinhlawulo noma ulimaze ipuleti lokufa. Ngokushintsha ukuthintana kommese ukuze afe kanye nesivinini sokusika, uyaqinisekisa ukuthi ama-pellets angusayizi ofanele kanye nokuma njalo.
Ungabona ukuthi izingxenye eziyinhloko ze-pelletizer engaphansi kwamanzi zisebenza kanjani ndawonye ohlelweni lwe-pelletizing. Ipuleti le-die lilolonga i-polymer, ikamelo lamanzi liyaphola futhi lihambisa ama-pellets, futhi umhlangano wommese ojikelezayo uwasika ngosayizi. Uma ulawula ingxenye ngayinye, uthola ama-pellets amahle kunoma yikuphi ukusetshenziswa.
Izinzuzo ze-Underwater Pelletizers
Ikhwalithi yePellet kanye Nokufana
Udinga ama-pellets amahle emikhiqizo yakho. Isistimu ye-pelletizing engaphansi kwamanzi ikusiza ukuthi wenze lokhu. It usika futhi upholise i-polymer ngesikhathi esifanayo. Uthola ama-pellets anjalo bushelelezi futhi iyindilinga. Wonke anosayizi ofanayo. Lokhu kwenza kube lula ukuthuthukisa ikhwalithi yomkhiqizo wakho. Uma u hlola ukuqondanisa kwefa kaningi, ugcina usayizi we-pellet uzinzile. Ngisho negebe elincane ku-die lingashintsha ama-pellets. Ukuhlola okuvamile kukusiza ukuthi ugweme uthuli nezimo eziyinqaba. Amanzi apholisa ama-pellets ngaso leso sikhathi. Lokhu kuzinikeza indawo ecwebezelayo futhi ingabi nemifantu. Ungathembela kulolu hlelo ukwenza ama-pellets amahle ngaso sonke isikhathi.
Ukusebenza kahle nesikali
Ama-pellets angaphansi kwamanzi enza okungaphezu nje kokwenza ama-pellets amahle. Ungakwazi sebenzisa umugqa wakho wokukhiqiza ngokushesha. Umosha futhi impahla encane. Isistimu iyaphola futhi isike ama-pellets ngokushesha. Lokhu kongela isikhathi. Ungakwazi gcina kuze kufike ku 20% amandla uma kuqhathaniswa nezinye izindlela. Lokhu kusho ukuthi usebenzisa imali encane emandleni. Isiza nemvelo. Isistimu ingakwazi ukuphatha i-polymer eminingi. Ungenza ama-pellets amaningi ngesikhathi esincane. Nawe ngokufanayo ukumosha kuze 15% impahla encane. Lokhu kwehlisa izindleko zakho futhi kukusize uthole inzuzo eyengeziwe. Uma ufuna ukwenza ama-pellets amaningi, lolu hlelo lukunikeza okudingayo.
Ukuqhathanisa Nezinye Izindlela
Ungase uzibuze ukuthi i-pelletizing engaphansi kwamanzi ingcono kangakanani kune-strand pelletizing. Izinzuzo zigqama uma uziqhathanisa. Nali itafula ukukhombisa umehluko:
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Isici |
I-Pelletizing ngaphansi kwamanzi |
I-Strand Pelletizing |
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I-Pellet Shape |
I-Spherical, bushelelezi, umfaniswano |
I-Cylindrical, iziphetho flat |
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Ikhwalithi Yobuso |
Isicwebezelisi esiphezulu, ezinzile |
Umfaniswano omncane, uthuli olwengeziwe |
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Indlela Yokupholisa |
Ukucisha amanzi ngokushesha |
Umoya noma amanzi ngaphambi kokusika |
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Ukuvimbela I-Oxidation |
Yebo |
Cha |
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Isizukulwane sothuli namaChips |
Lutho |
Yebo |
Uthola ama-pellets angcono kanye nothuli oluncane nge pelletizing ngaphansi kwamanzi. Ukupholisa okusheshayo kumisa i-oxidation. Lokhu kugcina ama-pellets akho ehlanzekile. Ama-pellets angaphansi kwamanzi akusiza ukuthi wenze imikhiqizo engcono futhi usebenze ngokuphumelelayo. Ungayethemba le ndlela ukuze uthole ama-pellets amahle kanye nemiphumela emihle.
Ubuchwepheshe, Isondlo, kanye nama-Innovations
Isondlo Esibalulekile
Udinga ukunakekela isistimu ye-pelletizing engaphansi kwamanzi. Lokhu kugcina kusebenza kahle futhi kwenza ama-pellets amahle. Ukunakekela okuhle kusiza futhi okokusebenza kwakho ukuthi kuhlale isikhathi eside. Nawa amanye amathiphu:
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Njalo sebenzisa uketshezi olupholisayo lapho ulola ama-blades. Lokhu kubenza bangashisi kakhulu.
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Gcina ama-engeli e-blade efanayo lapho ulola. Lokhu kusiza ukusika ama-blades kangcono.
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Yenza ukujula kwezinyo kujule kancane isikhathi ngasinye lapho ulola. Lokhu kukusiza ukuthi wenze ama-pellets amaningi.
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Khetha izinto eziqinile ze-blade njenge-tungsten carbide noma i-PM high-vanadium tool steels. Lezi zihlala isikhathi eside futhi zigcina ikhwalithi ye-pellet iphezulu.
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Sebenzisa i-blade elungile ne-die plate ndawonye. Lokhu kumisa izinhlawulo nemisila ukuthi yakheke.
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Hlola ukuthi isistimu isebenza kanjani njalo. Lokhu kukusiza ukuthi uthole izinkinga kusenesikhathi futhi ugcine ama-pellets emuhle.
Izinselele Ezivamile
Ngezinye izikhathi, uzoba nezinkinga ngomugqa we-pelletizing. Uma wazi ukuthi yini engahamba kahle, ungayilungisa ngokushesha. Lokhu kukusiza ukuthi uqhubeke nokwenza ama-pellets amahle. Nali ithebula elibonisa izinkinga ezivamile, kungani zenzeka, nokuthi zingalungiswa kanjani:
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Inselele |
Izimbangela Ezingenzeka |
Izixazululo |
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Ikhwalithi yePellet enganele |
Izimbobo zokufa eziphukile, izilungiselelo zokusika ezingalungile |
Hlanza izimbobo zokufa, lungisa umsiki, lungisa kabusha ipuleti lokufa |
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Ukuvinjwa kokuhlunga |
Ukungcola kwe-polymer, izihlungi ezilimele |
Izihlungi ezihlanzekile, sebenzisa izihlungi ezifanele, gcina uhlelo |
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Ukuhlukahluka kwe-Pellet Diameter |
Isivinini sokusika esingazinzile, ama-blade amnyama |
Lola izindwani, gcina okuphakelayo kuqinile, ukulawula isivinini |
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Ukuncibilika Kwezinsimbi |
Ukupholisa okuphansi, izinga lokushisa eliphezulu, ukuthambisa kabi |
Thuthukisa ukupholisa, gcoba, qapha izinga lokushisa |
Uma unakekela isistimu yakho futhi ubheke lezi zinkinga, ungamisa ukwehluleka okuningi.
Intuthuko Yakamuva
Ubuchwepheshe obusha buye benza amasistimu okugaya angaphansi kwamanzi abe ngcono. Lezi zinguquko zikusiza ukuthi usebenze ngokushesha futhi wenze ama-pellets angcono. Ungabona lezi ntuthuko ngezindlela eziningi:
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Izinyathelo ezingcono ze-pelletizing kanye nemiklamo emisha yokufa ikusiza ukuthi wenze ama-pellets amaningi futhi uhambise amanzi kangcono.
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Amaphampu amasha nezinjini zisebenzisa amandla amancane futhi zonga amandla.
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Ezizenzakalelayo nezilawuli ezihlakaniphile zisebenzisa izinzwa ne-AI. Babuka futhi bashintshe inqubo njengoba usebenza.
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Amanye amasistimu amasha angakwazi ukuphatha amapulasitiki awugqinsi futhi akhethekile.
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Ukusika okungcono nokugeleza kwamanzi kwenza uthuli lube luncane kanye nezinhlawulo ezimbalwa. Lokhu kwenza ama-pellets abe ngcono nakakhulu.
Amathuluzi emboni ehlakaniphile kanye ne-IoT ikusiza ukuthi ubuke ukuthi uhlelo lwakho lusebenza kanjani. Ziphinde zikusize wazi ukuthi kufanele wenze nini isondlo. Le mibono emisha ikusiza ukuthi wenze ama-pellets ngendlela elungele imvelo futhi ehlangabezana nemithetho yekhwalithi ephezulu.
Ungathemba isistimu ye-pelletizing engaphansi kwamanzi ukwenza ama-pellets amahle. Lobu buchwepheshe bukuvumela ukuthi wenze ama-pellets amaningi ngokushesha. Isebenza ezinhlotsheni eziningi zama-polymer. Ungakwazi ukulawula inqubo kahle. Lokhu kusho ukuthi iqoqo ngalinye linekhwalithi efanayo. Uma unakekela uhlelo njalo, ilokhu isebenza kahle. Iphinde igcine ama-pellets amahle. Izimboni zisebenzisa amarobhothi amaningi nemibono eluhlaza manje. Lokhu kwenza ikhwalithi ye-pellet nesivinini sibe ngcono nakakhulu. Uma ufuna ukwenza ama-pellets amaningi futhi uhlangabezane nemithetho eqinile, lolu hlelo luwukukhetha okuhlakaniphile.
FAQ
Iyini inhloso eyinhloko yesistimu ye-pelletizing engaphansi kwamanzi?
Usebenzisa isistimu ye-pelletizing engaphansi kwamanzi ukwenza ama-pellets amancane kusuka kuma-polymers ancibilikile. Lolu hlelo ikuvumela ukuthi ulawule ukuthi makhulu kangakanani nokuthi ama-pellets anjani. Uthola ama-pellets amahle ezinhlobo eziningi zemikhiqizo.
I-pelletizing iyithuthukisa kanjani ikhwalithi yomkhiqizo?
I-Pelletizing yenza ama-pellets abukeke abushelelezi futhi anosayizi ofanayo. Ungathemba iqoqo ngalinye ukuthi lilungile. Lokhu kukusiza ukwenza izinto ezingcono. Umosha kancane futhi ugcine imishini yakho isebenza kahle.
Yiziphi izinto ongazicubungula ngalobu buchwepheshe?
Ungasebenzisa lobu buchwepheshe kuma-polymers amaningi. I-polyethylene, i-polypropylene, kanye ne-polystyrene zivamile. Isistimu ye-pelletizing engaphansi kwamanzi isebenza ngalezi zinto futhi igcina ama-pellets amahle.
Uyigcina kanjani ikhwalithi ye-pellet ingashintshi?
Udinga ukuhlola ipuleti lokufa kanye nommese njalo. Hlanza isistimu futhi ushintshe izilungiselelo uma kudingeka. Lokhu kugcina usayizi we-pellet futhi umumo ufana. Uthola ama-pellets amahle ngaso sonke isikhathi uma uwenza.
Kungani amafekthri ekhetha i-pelletizing engaphansi kwamanzi ukuze ikhiqize?
Izimboni zisebenzisa lesi simiso ngoba siyashesha futhi senza ama-pellets amahle. Wonga amandla futhi umoshe kancane. Isistimu ye-pelletizing engaphansi kwamanzi ikusiza ukuthi ulandele imithetho yekhwalithi eqinile.