Wararka

Isbarbar yaaca Sare ee Isku-wareegayaasha Twin-screw Extruders ee Elastomers Thermoplastic (TPE)

Tusmada Tusmada

In muuqaalka si degdeg ah u kobcaya ee farsamaynta polymer, elastomers thermoplastic (TPE-yada) waxay u soo baxeen agab kala duwan oo aan laga maarmi karin, isku xidhka farqiga u dhexeeya balaastiig adag iyo caag laastikada ah. Isku darka gaarka ah ee habsocodka thermoplastic iyo dabacsanaanta elastomeric ayaa ka dhigtay alaabta la doortay ee warshado badan oo kala duwan., laga bilaabo baabuurta iyo elektiroonigga ilaa dhismaha iyo alaabta macaamiisha. Zhuuye, hogaamiyaha farsamada extrusion, waxaa ka go'an in ay bixiso isbarbar socda isbarbar socda qalabyo mataano ah oo si gaar ah loogu farsameeyay isku dhafka iyo habaynta TPE-yada, oo ay ku jiraan TPE/SBS/TPU/TPR/TPV iyo waxyaabaha kale ee la xiriira. Iyada oo si qoto dheer loo fahmo sifooyinka alaabta TPE iyo baahida codsiga warshadaha, Taxanaha extruder-ka ee Zhuoyue wuxuu soo bandhigaa waxqabad aan isbarbardhig lahayn, hufnaan, iyo isku halaynta, awood siinta soosaarayaasha si ay u furaan awooda buuxda ee agabkan horumarsan.

1. Dulmar ku saabsan Elastomers Thermoplastic (TPE-yada)

Elastomers Thermoplastic (TPE-yada), marmarka qaarkood waxaa loo yaqaan 'Thermoplastic Rubbers' (TPRs), waa qoys kala duwan oo agab ah oo muujiya sifooyin laba-geesood ah oo heerkulbeegyo ah iyo elastomers. Si ka duwan caag-dhaqameedka isku-tallaabta ah, kuwaas oo aan la shubin karin oo aan la milmi karin mar la daaweeyay, TPE-yada waa la dhalaali karaa oo dib loo habayn karaa iyadoo la adeegsanayo hababka habaynta heerkulbeegga caadiga ah sida extrusion, qaabaynta irbado, oo afuufo qaabaynta, iyadoo la ilaalinayo dib u soo kabashada laastikada iyo dabacsanaanta heerkulka qolka. Labadan nooc ee gaarka ah waxay ka soo jeedaan qaab-dhismeedkooda molecular: TPE-yadu caadi ahaan waa mid-koobolymeriyeyaasha midkood (polymers oo ka kooban laba ama in ka badan oo unug monomer oo kala duwan) ama isku dhafka jirka ee qayb caag ah iyo qayb caag ah, halkaas oo wajiga caagga ah uu sameeyo matrix joogto ah oo jilicsan oo qulqulaya marka la kululeeyo, iyo wajiga caaggu wuxuu bixiyaa barti iyo adkeysi.

Faa'iidooyinka ugu muhiimsan ee TPE-yada marka loo eego caagadaha caadiga ah iyo balaastikada ayaa horseeday korsashadooda baahsan ee wax soo saarka casriga ah.. Faa'iidooyinkaas waxaa ka mid ah: processing heer sare ah (u ogolaanaya wax soo saarka xawaaraha sare iyo geoometries qayb adag), dib u warshadayn (reducing material waste and environmental impact), good chemical resistance, superior mechanical properties (such as tensile strength, dhererka xilliga nasashada, and abrasion resistance), and the ability to be colored, textured, or modified to meet specific application requirements. Intaa waxaa dheer, TPEs offer cost savings in production due to shorter cycle times, isticmaalka tamarta oo yaraada, and the elimination of curing steps required for traditional rubbers.

Sida baahida loo qabo miisaanka fudud, raagaya, and sustainable materials continues to grow, TPEs have become increasingly important in industries such as automotive (for lightweighting and noise reduction), elektarooniga (for flexible and durable components), iyo alaabta la isticmaalo (for comfortable and ergonomic products). To fully leverage the benefits of TPEs, manufacturers require processing equipment that can handle the unique challenges of these materials, oo ay ku jiraan dareenkooda heerkulka, heerka xiirid, iyo isku dhafka isku midka ah. Zhuoyue's isbarbar socda ee mataanaha-screw extruders ayaa si gaar ah loogu talagalay inay wax ka qabtaan caqabadahan, hubinta joogtada ah, xeryahooda TPE oo tayo sare leh oo leh waxqabad wanaagsan.

2. Lixda Qaybood ee Guud ee TPE-yada Ganacsiga

TPE-yada ganacsiga waxaa loo kala saaray lix qaybood oo waaweyn iyadoo lagu salaynayo ka koobnaantooda kiimikaad, qaab-dhismeedka molecular, iyo sifooyinka waxqabadka. Qayb kastaa waxay leedahay sifooyin gaar ah oo ka dhigaya mid ku habboon codsiyada gaarka ah, iyo Zhuoyue's taxane extruder waxaa loo habeeyay si ay u qabtaan shuruudaha habaynta ee nooc kasta, hubinta natiijooyinka isku dhafan ee ugu fiican. Hoos waxaa ku yaal dulmar faahfaahsan oo qayb kasta ah, oo ay ku jiraan qaab-dhismeedkooda, guryaha, iyo codsiyada caadiga ah:

2.1 Copolymers-ka Styrenic Block (TPS, TPE-s)

Copolymers-ka Styrenic Block (TPS), sidoo kale loo yaqaan TPE-s, waa qaybta ugu isticmaalka badan uguna badan ee TPE-yada, iyada oo lagu xisaabinayo qayb weyn oo ka mid ah suuqa TPE-ga caalamiga ah. Waxay ka kooban yihiin baloogyo beddela oo styrene ah (monomer thermoplastic adag) iyo diene (monomer elastomeric ah oo dabacsan), sida caadiga ah butadiene, isoprene, ama asalkooda hydrogenated. Noocyada TPS ee ugu caansan waxaa ka mid ah Styrene-Butadiene-Styrene (SBS), Styrene-Isoprene-Styrene (SIS), Hydrogenated SBS (SEBS), iyo SIS Hydrogenated (SEPS).

Qaab dhismeedka gaarka ah ee TPS wuxuu siinayaa sifooyinkooda sifo: blocks styrene ayaa si adag u samaysan, meelaha muraayadaha leh ee heerkulka qolka oo u dhaqma sida isku-xidhka jirka, bixinta xoogga farsamada iyo xasilloonida qaabka, halka blocks diene ay qaab jilicsan yihiin, xayndaabyada caagga ah ee bixiya dabacsanaanta iyo dabacsanaanta. Marka la kululeeyo heerkulka kala-guurka dhalada ee blocks styrene (sida caadiga ah ku dhawaad ​​​​100 ° C), meelaha adagi way jilcaan oo qulqulaan, u oggolaanaya walxaha in loo farsameeyo sida thermoplastic; marka la qaboojiyo, domains adag dib u sameeyaan, soo celinta guryaha elastomeric.

Astaamaha muhiimka ah ee TPS waxaa ku jira dabacsanaan aad u fiican, xoog adkaysi wanaagsan, cufnaanta hoose, habsocodka sare, iyo waafaqsanaanta waxyaabo badan oo lagu daro (sida balaastikada, buuxinta, iyo xasiliyayaasha). Waxay sidoo kale muujiyaan caabbinta wanaagsan ee biyaha, saliidaha, iyo kiimikooyinka, inkastoo TPS hydrogenated (SEBS, SEPS) waxay bixiyaan iska caabbinta oksaydhka iyo kulaylka oo soo hagaagtay marka loo eego noocyada aan-hydrogenated ahayn (SBS, SIS).

Codsiyada caadiga ah ee TPS waxaa ka mid ah: qaybaha baabuurta (cimilo xumo, xidhidhiyaha albaabka, dashboard gooyay, iyo kuwa shoogga nuuga), alaabta macaamiisha (alaabta lagu ciyaaro, qabsashada, gacanqabsi, iyo kabaha kabaha), qalabka caafimaadka (tuubooyinka kateetarka, saliingaha, iyo shaabado caafimaad), iyo xabagta iyo shaabadda (xabagta kulul ee dhalaalaysa, xabagta cadaadiska-xasaasiga ah). Soosaarayaasha Zhuoyue waxaa loo habeeyay habaynta TPS, oo leh kontorool heerkul sax ah iyo awoodo isku dhafan oo hufan si loo hubiyo kala firdhisanaanta isku midka ah ee lagu daro iyo sifooyinka walxaha joogtada ah.

2.2 Thermoplastic Polyolefin Elastomers (TPO, TPE-o)

Thermoplastic Polyolefin Elastomers (TPO), ama TPE-o, waa isku darka jireed ee polyolefin (sida caadiga ah polypropylene, PP) iyo elastomer (sida caadiga ah ethylene-propylene-diene monomer, EPDM). Si ka duwan TPS, kuwaas oo ah copolymers, TPOs waa isku-dhafan kala duwan halkaas oo polyolefin-ku uu sameeyo matrix joogto ah iyo elastomer-ku sameeyo qaybo caag kala duwan. Sifooyinka TPO-yada waxaa lagu habayn karaa iyadoo la hagaajinayo saamiga polyolefin iyo elastomer, iyo sidoo kale nooca iyo cadadka wax lagu daro (sida buuxinta, antioxidants, iyo xasiliyayaasha UV).

TPOs waxay bixiyaan isku darka guryaha gaarka ah, oo ay ku jiraan iska caabin cimilo oo heer sare ah, good chemical resistance (gaar ahaan aashitada, saldhigyada, iyo khamriga), cufnaanta hoose, xoog saameyn sare leh, iyo hab-socodka wanaagsan. Iyagu sidoo kale waa kuwo kharash-ool ah marka loo eego qaybaha kale ee TPE, iyaga oo ka dhigaya doorasho caan ah oo loogu talagalay codsiyada mugga weyn. Intaa waxaa dheer, TPOs waa dib loo warshadayn karaa waxaana lagu dari karaa polyolefins kale si loo hagaajiyo waxqabadka ama loo yareeyo kharashyada.

Mid ka mid ah faa'iidooyinka muhiimka ah ee TPOs waa iska caabbinta aadka u fiican ee shucaaca UV iyo ozone, taas oo ka dhigaysa inay ku habboon yihiin codsiyada dibadda. Waxay sidoo kale leeyihiin xasillooni kuleyl oo wanaagsan, heerkulka isticmaalka joogtada ah wuxuu u dhexeeyaa -40 ° C ilaa 120 ° C, iyadoo ku xiran qaabeynta. TPO-yada waxaa lagu heli karaa heerar adag oo ballaaran, ka jilicsan oo dabacsan (Xeebta A 50) si adag (Xeebta D 70), iyaga oo ka dhigaya kuwo ku habboon codsiyada kala duwan.

Codsiyada caadiga ah ee TPOs waxaa ka mid ah: qaybaha baabuurta (daboolid, dayrarka, albaabbada albaabbada, iyo gaashaanka hoostiisa), qalabka dhismaha (xuubka saqafka, xirmooyinka daaqadaha, iyo decking), alaabta macaamiisha (cawska iyo qalabka beerta, qalabka ciyaaraha, iyo shandad), iyo qaybaha warshadaha (tuubooyinka, gaskets, iyo shabbado). Soosaarayaasha Zhuoyue waxaa lagu qalabeeyay naqshado khaas ah iyo nidaamyada xakamaynta heerkulka si loo hubiyo isku dhafka isku midka ah ee wejiyada polyolefin iyo elastomer, ka hortagga kala-saaridda wejiga iyo hubinta waxqabadka walxaha joogtada ah.

2.3 Thermoplastic Vulcanizates (VAT, TPE v)

Thermoplastic Vulcanizates (VAT), sidoo kale loo yaqaan TPE-v, waa qayb ka mid ah TPO-yada oo mara habka vulcanization firfircoon inta lagu jiro isku-darka. vulcanization firfircoon waxa ay ku lug leedahay kuleylinta isku darka polyolefin iyo elastomer ilaa heerkul ka sarreeya barta dhalaalka ee polyolefin, iyadoo isku mar lagu darayo wakiilka vulcanizing (sida baaruud ama peroxide) in la isku xiro wajiga elastomer-ka. Natiijadu waa walxo ay wejiga elastomer-ku si buuxda isugu xidhan yihiin (vulkanized) galay qaybo kala duwan, ku kala firdhiyey gudaha matrix polyolefin joogto ah.

Habka vulcanization firfircoon wuxuu siinayaa TPVs sifooyin sare marka loo eego TPO-yada caadiga ah, oo ay ku jiraan barti sare, cadaadis fiican dhigay iska caabin, awoodda xajinta oo hagaagtay, iyo adkaysiga kulaylka oo la xoojiyay, saliidaha, iyo kiimikooyinka. TPV-yadu waxay sidoo kale ku hayaan astaamahooda elastomeric in ka badan heerkul ballaaran oo kala duwan, iyadoo si joogto ah loo isticmaalo heerkulka ilaa 150 ° C, iyaga oo ka dhigaya kuwo ku habboon codsiyada heerkulka sare. Intaa waxaa dheer, TPVs si buuxda ayaa dib loo warshadayn karaa, xataa ka dib markii processing, taasoo faa'iido weyn ka leh caag-dhaqameedyada isku-xiran ee isku-xiran.

Astaamaha muhiimka ah ee TPV-yada waxaa ka mid ah dabacsanaan aad u fiican, iska caabin abrasion wanaagsan, set cadaadis sare (awoodda ay dib ugu soo noqdaan qaabkoodii asalka ahaa ka dib markii la cadaadiyo), iyo hab-socodka wanaagsan. Waxay ku jiraan heerar adag oo kala duwan, ka Shore A 30 ilaa Shore D 80, waxaana loo qaabayn karaa si loo buuxiyo shuruudaha codsiga gaarka ah, sida ololka oo dib u dhaca, Iska caabin UV, ama u hoggaansanaanta xidhiidhka cuntada.

Codsiyada caadiga ah ee TPV-yada waxaa ka mid ah: qaybaha baabuurta (gaskets engine, shabbado nidaamka shidaalka, iyo tuubooyinka HVAC), qaybaha warshadaha (tuubooyinka hydraulic, O-rings, iyo gaskets), alaabta macaamiisha (xirmooyinka qalabka, qalabka gacanta, iyo kabaha), iyo qalabka caafimaadka (qaybaha sterilizable iyo hababka gaarsiinta daroogada). Ka shaqaynta TPVs waxay u baahan tahay xakamaynta saxda ah ee heerkulka, heerka xiirid, iyo wakhtiga vulcanization, iyo Zhuoyue's extruders ayaa si gaar ah loogu talagalay inay wax ka qabtaan shuruudahan, oo leh qaybo isku dhafan oo horumarsan iyo nidaamyada xakamaynta heerkulka si loo hubiyo vulcanization isku mid ah iyo sifooyinka walxaha joogtada ah.

2.4 Polyurethane Thermoplastic (TPU)

Polyurethane Thermoplastic (TPU) waa fasal TPE-yo ah oo ka kooban qaybo kala duwan oo qaybo adag iyo kuwo jilicsan. Qaybaha adag waxay caadi ahaan ka soo jeedaan diisocyanates (sida MDI ama TDI) iyo fidiyeyaasha silsiladaha (sida ethylene glycol ama butanediol), halka qaybaha jilicsan laga soo qaatay polyols (sida polyester-ka ama polyeter-ka). Saamiga qaybaha adag iyo kuwa jilicsan ayaa go'aaminaya sifooyinka TPU: Mawduuca adag ee sare wuxuu keenaa mid adag, qalab aad u adag, halka qaybta jilicsan ee sare ay ka dhalato jilicsanaan, walxo dabacsanaan badan.

TPUs waxay bixiyaan isku darka guryaha gaarka ah, oo ay ku jiraan xoogga xajinta oo aad u fiican, dhererka sare ee nasashada, caabbinta abrasion sare, dabacsanaan wanaagsan heerkulka hooseeya, iyo iska caabin heer sare ah oo saliid ah, dufan, iyo kiimikooyinka. Waxa kale oo ay leeyihiin habsanaan wanaagsan, u ogolaanaya extrusion, qaabaynta irbado, oo ku afuufo qaabaynta qaabab adag. Intaa waxaa dheer, TPU-yada waxaa loo qaabayn karaa inay noqdaan kuwo hufan, olol-celin, ama biodegradable, iyaga oo ka dhigaya kuwo ku habboon codsiyo badan oo kala duwan.

Waxaa jira laba nooc oo waaweyn oo TPUs ah: TPU-yada polyester-ku-salaysan iyo TPU-yada polyeter-ku-salaysan. Polyester-ku-saleysan TPU-yada waxay bixiyaan sifooyin farsamo oo heersare ah, caabbinta abrasion, iyo caabbinta kiimikada, iyaga oo ka dhigaya kuwo ku habboon codsiyada sida tuubooyinka warshadaha, suumanka, iyo kabaha. Polyether-ku-saleysan TPU-yada waxay bixiyaan dabacsanaan heerkul hoose oo wanaagsan, caabbinta biyaha, iyo biocompatibility, iyaga oo ka dhigaya kuwo ku habboon aaladaha caafimaadka, qalabka ciyaaraha, iyo codsiyada dibadda.

Codsiyada caadiga ah ee TPU-yada waxaa ka mid ah: qaybaha baabuurta (barkinta shilka, suumanka kursiga, iyo bushings hakinta), qaybaha warshadaha (tuubooyinka, suumanka, iyo gaskets), alaabta macaamiisha (kabaha kabaha, qalabka ciyaaraha, iyo kiisaska telefoonka), qalabka caafimaadka (kateetarka, dhaymada dhaawaca, iyo qalabka lagu rakibo), iyo elektarooniga (jaakadaha fiilooyinka iyo xirayaasha). Hagaajinta TPUs waxay u baahan tahay xakamaynta heerkulka saxda ah si looga hortago xaalufka, iyo Zhuoyue's extruders waxay ku qalabaysan yihiin naqshado khaas ah iyo aagagga heerkulka si loo hubiyo in si fudud loo farsameeyo iyo sifooyin joogto ah.

2.5 Copolyesters Thermoplastic (TPC, TPE-E)

Copolyesters Thermoplastic (TPC), sidoo kale loo yaqaan TPE-E, waa copolymers block oo ka kooban qaybo polyester adag iyo qaybo jilicsan oo polyeter ah. The hard segments are typically derived from aromatic polyesters (such as polyethylene terephthalate, PET, or polybutylene terephthalate, PBT), while the soft segments are derived from polyethers (such as polyethylene glycol, PEG, or polypropylene glycol, PPG). The block structure of TPCs gives them a unique balance of mechanical strength, dabacsanaan, iyo caabbinta kiimikada.

Key properties of TPCs include excellent tensile strength, dhererka sare ee nasashada, superior fatigue resistance, good thermal stability, iyo iska caabin heer sare ah oo saliid ah, dufan, iyo kiimikooyinka. Waxa kale oo ay leeyihiin habsanaan wanaagsan, u ogolaanaya extrusion, qaabaynta irbado, and thermoforming into complex shapes. TPCs maintain their properties over a wide temperature range, with continuous use temperatures ranging from -40°C to 150°C, making them suitable for high-temperature and low-temperature applications.

TPCs are known for their excellent fatigue resistance, which makes them ideal for applications that require repeated flexing or stress, such as hinges, springs, and automotive suspension components. They also have good adhesion to other materials, such as metals and plastics, making them suitable for multi-material assemblies. Intaa waxaa dheer, TPCs are recyclable and can be blended with other polyesters to improve performance or reduce costs.

Typical applications of TPCs include: qaybaha baabuurta (suspension bushings, door hinges, and exhaust hangers), qaybaha warshadaha (marsho, dhalista, iyo suumanka qaada), alaabta macaamiisha (qalabka ciyaaraha, alaabta lagu ciyaaro, iyo alaabta guriga), iyo qalabka caafimaadka (surgical instruments and implantable devices). Processing TPCs requires precise control of temperature and shear rate to prevent degradation, and Zhuoyue’s extruders are equipped with advanced mixing sections and temperature control systems to ensure uniform processing and consistent material properties.

2.6 Polyamides Thermoplastic (TPA, TPE-A)

Polyamides Thermoplastic (TPA), also known as TPE-A, are block copolymers composed of hard polyamide segments and soft polyether segments. The hard segments are typically derived from aliphatic or aromatic polyamides (such as nylon 6, naylon 66, ama naylon 12), while the soft segments are derived from polyethers (such as polyethylene glycol, PEG, or polypropylene glycol, PPG). The block structure of TPAs gives them a unique combination of mechanical strength, dabacsanaan, iyo caabbinta kiimikada.

Key properties of TPAs include excellent tensile strength, xoog saameyn sare leh, caabbinta abrasion sare, good thermal stability, iyo iska caabin heer sare ah oo saliid ah, dufan, iyo kiimikooyinka. Waxa kale oo ay leeyihiin habsanaan wanaagsan, u ogolaanaya extrusion, qaabaynta irbado, oo ku afuufo qaabaynta qaabab adag. TPAs maintain their properties over a wide temperature range, with continuous use temperatures ranging from -40°C to 170°C, iyaga oo ka dhigaya kuwo ku habboon codsiyada heerkulka sare.

TPAs are known for their excellent adhesion to metals, which makes them ideal for applications such as automotive fuel lines and hydraulic hoses, where bonding to metal components is required. They also have good resistance to hydrolysis, which makes them suitable for wet or humid environments. Intaa waxaa dheer, TPAs are recyclable and can be blended with other polyamides to improve performance or reduce costs.

Typical applications of TPAs include: qaybaha baabuurta (fuel lines, tuubooyinka hydraulic, and gearshift knobs), qaybaha warshadaha (tuubooyinka, gaskets, iyo shabbado), alaabta macaamiisha (kabo, qalabka ciyaaraha, iyo shandad), iyo qalabka caafimaadka (catheters and implantable devices). Processing TPAs requires precise temperature control to prevent degradation, iyo Zhuoyue's extruders waxay ku qalabaysan yihiin naqshado khaas ah iyo aagagga heerkulka si loo hubiyo in si fudud loo farsameeyo iyo sifooyin joogto ah.

3. Application Areas of TPEs

Elastomers Thermoplastic (TPE-yada) are used in a wide range of industries due to their unique combination of properties, oo ay ku jirto dabacsanaan, processability, adkeysiga, iyo caabbinta kiimikada. From automotive and electronics to construction and consumer goods, TPEs are enabling innovation and improving the performance of products across multiple sectors. Below is a detailed overview of the key application areas of TPEs, along with specific examples of products and the TPE categories typically used:

3.1 Automotive Industry

The automotive industry is the largest consumer of TPEs, iyada oo lagu xisaabinayo qayb weyn oo ka mid ah suuqa TPE-ga caalamiga ah. TPEs are used in a wide range of automotive components, from interior trim to under-the-hood parts, due to their lightweight, adkeysiga, and ability to reduce noise, gariir, and harshness (NVH). U wareegitaanka gawaarida korontada (EVs) waxay sii kordhisay baahida TPE-yada, maadaama ay ku habboon yihiin fududaynta (si loo hagaajiyo baaxadda batteriga) iyo soo saarista qaybaha dabacsan sida fiilooyinka ku dallaca iyo xirmooyinka baytariga.

Codsiyada baabuurta gaarka ah ee TPE-yada waxaa ka mid ah:

  • Daboosha siigada: Loo isticmaalo in lagu ilaaliyo qaybaha baabuurta sida nidaamyada hakinta, nidaamyada isteerinka, iyo qaybaha drivetrain ka boodhka, wasakh, iyo qoyaanka. TPS (SEBS) iyo TPV waxaa sida caadiga ah loo isticmaalaa daboolida boodhka sababtoo ah dabacsanaantooda aadka u fiican, caabbinta abrasion, iyo iska caabinta cimilada.
  • Daaqadaha Quarter-ka ah: Daaqadaha wareega ee dabacsan ayaa loo isticmaalaa moodooyinka baabuurta qaarkood si loo hagaajiyo hawada sare loona yareeyo buuqa dabaysha. TPU iyo TPC waxaa caadi ahaan loo isticmaalaa daaqadaha rubuc sababtoo ah hufnaantooda ugu wanaagsan, iska caabin saameyn, iyo iska caabbinta UV.
  • Shaandhooyinka hawada: TPE-yada waxaa loo isticmaalaa dhismaha guryaha shaandhada hawada iyo gaasaska, siinta shaabad adag si looga hortago in hawada aan la sifeynin ay gasho mishiinka. TPO iyo TPV waxaa sida caadiga ah loo isticmaalaa qaybaha shaandhada hawada sababtoo ah caabbinta kiimikada wanaagsan iyo xasilloonida kulaylka.
  • Qabashada iyo Qabashada: TPE-yada waxaa loo isticmaalaa gacan-qabsiga baabuurta (sida gacanka albaabka iyo qabsashada isteerinka) si ay u bixiyaan raaxo, dusha aan simbiriirixnayn. TPS (SEBS) iyo TPU waxaa sida caadiga ah loo isticmaalaa gacan-qabsiga iyo xajinta sababtoo ah jilicsanaantooda aadka u fiican, qabsashada, iyo adkeysiga.
  • Xiritaanka Cimilada iyo Shaabadaynta: Albaabada albaabbada, xirmooyinka daaqadaha, iyo daboolka daboolka ayaa muhiim u ah ka hortagga biyaha, hawo, iyo sawaxan ka imanaya gudaha gaadhiga. TPO, VAT, iyo TPS ayaa sida caadiga ah loo isticmaalaa cimilo-jaridda sababtoo ah dabacsanaantooda ugu wanaagsan, cadaadis dhigay iska caabin, iyo iska caabinta cimilada.
  • Qaybaha-hoosta-hoosaadka: TPE-yada waxaa loo isticmaalaa qaybaha ka hooseeya-the-hood sida gaasaska mishiinka, shabbado nidaamka shidaalka, iyo tuubooyinka HVAC. VAT, TPC, iyo TPA waxaa sida caadiga ah loo isticmaalaa qaybaha ka-hoos-ka-hoosaadka sababtoo ah degganaanshahooda kulaylka ee aadka u wanaagsan, caabbinta kiimikada, iyo iska caabinta saliidda.
  • Gudaha goo: TPE-yada waxaa loo isticmaalaa qaybaha gooynta gudaha sida gooynta dashboard-ka, albaabbada albaabbada, iyo goynta fadhiga. TPS (SEBS) iyo TPO waxaa sida caadiga ah loo isticmaalaa goynta gudaha sababtoo ah jilicsanaantooda aadka u fiican, midabaynta, iyo qiiqa VOC oo hooseeya (xeryahooda organic kacsan), kuwaas oo muhiim u ah wanaajinta tayada hawada gudaha.

Soosaarayaasha Zhuoyue waxaa si gaar ah loogu farsameeyay codsiyada TPE ee baabuurta, oo leh xakamaynta heerkulka saxda ah iyo awoodaha isku dhafka hufan si loo hubiyo sifooyinka walxaha joogtada ah. Taxanaha HTS, gaar ahaan, waxay ku fiican tahay farsamaynta TPE-yada waxqabadka sare leh ee loo isticmaalo qaybaha ka-hoos-hoosaadka, halka taxanaha ZTE uu bixiyo xalal kharash-ku-ool ah oo loogu talagalay gooynta gudaha iyo qaybaha kale ee aan muhiimka ahayn.

3.2 Wershadaha siliga iyo fiilooyinka

Warshadaha fiilooyinka iyo fiilooyinka ayaa ah macaamiil kale oo weyn oo TPE-yada ah, maadaama TPE-yadu ay bixiyaan dahaar koronto oo heersare ah, dabacsanaan, iyo adkeysiga, iyaga oo ka dhigaya kuwo ku habboon soo saarista fiilooyinka iyo fiilooyinka kala duwan. TPE-yada waxaa loo isticmaalaa dahaarka iyo jaakadaha fiilooyinka iyo fiilooyinka labadaba, waxayna si gaar ah ugu habboon yihiin codsiyada u baahan dabacsanaan, sida korantada la qaadi karo, fiilooyinka baabuurta, iyo fiilooyinka warshadaha.

Codsiyada fiilooyinka iyo fiilooyinka gaarka ah ee TPE-yada waxaa ka mid ah:

  • Xadhkaha Korontada: TPE-yada waxaa loo isticmaalaa dahaarka iyo jaakadaha fiilooyinka korontada, bixinta korantada heer sare ah iyo ilaalinta qoyaanka, kiimikooyinka, iyo naax. TPU, TPC, iyo TPV waxaa sida caadiga ah loo isticmaalaa fiilooyinka korantada sababtoo ah sifooyinka korantada ee aadka u fiican iyo cimri dhererkooda.
  • Xadhkaha dabka: Xadhkaha dabka shiidaa waxa loo isticmaalaa matoorada baabuurta si ay korontadu sare u kacdo ka soo xidhidhiyaha dabka ilaa dhinbilaha. TPE-yada waxaa loo isticmaalaa in lagu daboolo fiilooyinka dabka lagu shido, siinta iska caabin heerkul sare oo heer sare ah iyo dahaarka korantada. TPV iyo TPC waxaa sida caadiga ah loo isticmaalaa fiilooyinka shidda sababtoo ah degganaanshahooda kulaylka wanaagsan iyo caabbinta kiimikada.
  • Xargaha dhagaha-dhegaha: Fiilooyinka taleefoonnada dheguhu waxay u baahan yihiin dabacsanaan, adkeysiga, iyo sifooyinka gudbinta dhawaaqa wanaagsan. TPS (SEBS) iyo TPU waxaa sida caadiga ah loo isticmaalaa fiilooyinka taleefoonnada dhegaha sababtoo ah dabacsanaantooda ugu wanaagsan, jilicsanaansho, and abrasion resistance.
  • Xidhiidhiyayaasha: Xidhiidhiyayaasha waxaa loo isticmaalaa in lagu xiro fiilooyinka iyo fiilooyinka qalabka elektiroonigga ah, waxayna u baahan yihiin dahaar koronto oo wanaagsan, adkeysiga, iyo sahlanaanta habaynta. TPS (SEBS) iyo TPO waxaa sida caadiga ah loo isticmaalaa xirmooyinka xirayaasha sababtoo ah hab-socodkooda aadka u fiican iyo sifooyinka korantada.
  • Xadhkaha Warshadaha: Xadhkaha warshadaha waxaa lagu isticmaalaa bay'ada warshadaha qallafsan, u baahan caabbinta kiimikooyinka, saliidaha, iyo naax. TPU, TPC, iyo TPA waxaa sida caadiga ah loo isticmaalaa fiilooyinka warshadaha sababtoo ah caabbinta kiimikada ee aadka u fiican iyo adkeysiga.

Habaynta siliga iyo dahaarka fiilada iyo jaakadeynta waxay u baahan tahay xakamaynta saxda ah ee heerkulka extrusion iyo xawaaraha si loo hubiyo dhumucdiisuna tahay isku mid iyo ku dheggan wanaagsan. Taxanaha HTE ee Zhuoyue ayaa si gaar ah ugu habboon codsiyada fiilooyinka iyo fiilooyinka, maadaama ay isku darayso waxqabadka sare iyo wax-ku-oolnimada sare, keenista wax soo saar sare iyada oo la dhimayo isticmaalka tamarta.

3.3 Warshadaha Dhismaha iyo Gaadiidka

Warshadaha dhismaha iyo gaadiidka waxay u isticmaalaan TPE-yada codsiyo badan oo kala duwan, oo ay ku jiraan qalabka dhismaha, kaabayaasha gaadiidka, iyo qaybaha badda. TPE-yada waxaa lagu qiimeeyaa warshadahan adkeysigooda, iska caabinta cimilada, and ability to withstand harsh environmental conditions.

Specific construction and transportation applications of TPEs include:

  • Sealing Strips: Sealing strips are used in buildings (such as windows, albaabbada, and roofs) to prevent water, hawo, and noise from entering. TPO, VAT, and TPS are typically used for sealing strips due to their excellent flexibility, cadaadis dhigay iska caabin, iyo iska caabinta cimilada.
  • Expansion Joints: Expansion joints are used in bridges, roads, and buildings to absorb thermal expansion and contraction, preventing cracks and damage. TPV and TPC are typically used for expansion joints due to their excellent elasticity, fatigue resistance, iyo adkeysiga.
  • Subway Mats: Subway mats are used in subway stations to provide a non-slip surface, reduce noise, and improve passenger comfort. TPS (SEBS) and TPU are typically used for subway mats due to their excellent softness, qabsashada, and abrasion resistance.
  • Roofing Membranes: TPE roofing membranes are used for flat roofs, providing excellent water resistance, iska caabinta cimilada, iyo adkeysiga. TPO and TPV are typically used for roofing membranes due to their excellent UV resistance and chemical resistance.
  • Marine Components: TPEs are used for marine components such as boat fenders, dock bumpers, and hull seals, providing excellent resistance to saltwater, Shucaaca UV, iyo naax. TPU and TPC are typically used for marine components due to their excellent water resistance and durability.

Construction and transportation applications often require large-volume production of TPE components, and Zhuoyue’s extruders are designed to handle high-output requirements while maintaining consistent quality. The ZTE series offers excellent cost-effectiveness for large-volume applications, halka taxanaha HTS uu ku habboon yahay qaybaha waxqabadka sare leh ee u baahan adkeysi sare.

3.4 Codsiyada kale ee warshadaha iyo macaamiisha

Marka laga soo tago warshadaha waaweyn ee aan kor ku soo sheegnay, TPE-yada waxaa loo isticmaalaa tiro balaadhan oo ah codsiyada kale ee warshadaha iyo macaamiisha, ka faa'iidaysiga kala duwanaanshahooda iyo hantidooda gaarka ah. Codsiyadan waxaa ka mid ah:

  • Dhuumaha dareeraha: Tuubooyinka dheecaanka TPE waxaa loo isticmaalaa codsiyada guryaha iyo warshadaha, bixinta dabacsanaan aad u fiican, iska caabin daxalka, iyo adkeysiga. TPO iyo TPV waxaa sida caadiga ah loo isticmaalaa tuubooyinka dareeraha sababtoo ah caabbinta kiimikada ee aadka u fiican iyo sahlanaanta rakibidda.
  • Qabashada iyo Qabashada: TPE-yada waxaa loo isticmaalaa gacan-qabsiga iyo xajinta ee noocyo kala duwan oo macaamiisha iyo alaabooyinka warshadaha, oo ay ku jiraan agabka, alaabta jikada, iyo qalabka ciyaaraha. TPS (SEBS) iyo TPU waxaa sida caadiga ah loo isticmaalaa gacan-qabsiga iyo xajinta sababtoo ah jilicsanaantooda aadka u fiican, qabsashada, iyo adkeysiga.
  • Xeebaha: TPE coasters waxa loo isticmaalaa in alaabta guriga lagaga ilaaliyo burburka biyaha iyo xagashada, bixinta dusha aan simbiriirixnayn. TPS (SEBS) and TPU are typically used for coasters due to their excellent softness, midabaynta, and ease of cleaning.
  • Floor Mats: TPE floor mats are used in homes, xafiisyada, and vehicles to provide a non-slip surface, reduce noise, and protect floors. TPS (SEBS) and TPO are typically used for floor mats due to their excellent durability, caabbinta abrasion, and ease of cleaning.
  • Footwear: TPEs are used in footwear applications such as shoe soles, insoles, and uppers, providing excellent comfort, dabacsanaan, and abrasion resistance. TPS (SBS, SEBS), TPU, and TPV are typically used for footwear due to their excellent cushioning properties and durability.
  • Medical Devices: TPEs are used in a wide range of medical devices, including catheters, saliingaha, dhaymada dhaawaca, iyo qalabka lagu rakibo. TPU, TPC, and TPA are typically used for medical devices due to their excellent biocompatibility, sterilizability, iyo caabbinta kiimikada.
  • Alaabta lagu ciyaaro: TPEs are used in toys for children, providing a soft, ammaan ah, and durable material. TPS (SEBS) and TPU are typically used for toys due to their excellent softness, midabaynta, and non-toxicity (compliant with food contact and toy safety standards).

4. Technical Specifications of Zhuoyue’s Co-rotating Parallel Twin-screw Extruders

Processing thermoplastic elastomers (TPE-yada) requires specialized extrusion equipment that can handle the unique properties of these materials, oo ay ku jiraan dareenkooda heerkulka, heerka xiirid, iyo isku dhafka isku midka ah. Zhuoyue offers a comprehensive range of co-rotating parallel twin-screw extruders, each designed to meet the specific needs of TPE processing, from low-cost, high-volume applications to high-performance, precision compounding. The extruders are available in three main series: HTS, ZTE, and HTE, each with unique features and advantages to suit different application requirements and budget constraints.

All of Zhuoyue’s extruders feature a co-rotating parallel twin-screw design, which offers several advantages over single-screw extruders for TPE processing: better mixing uniformity (critical for TPE blends and composites), wax soo saarka sare, xakamaynta heerkulka wanaagsan, and the ability to process a wide range of materials and additives. The twin-screw design also allows for precise control of shear rate, which is important for maintaining the integrity of TPE molecular structures and preventing degradation.

4.1 ZG Series Gearboxes – High-efficiency Transmission and Power Proportioning Total Solution

At the heart of every Zhuoyue extruder is the ZG series gearbox, a high-efficiency transmission system that provides reliable power delivery and precise speed control. Developed and manufactured in-house by Zhuoyue, the ZG series gearboxes feature a symmetrical force-driven structure, which is different from the traditional parallel three-shaft structure used in many other extruders. This unique design offers several key advantages:

  • Torque sare: The symmetrical force-driven structure distributes torque evenly across the gears, allowing for higher torque capacity and improved durability, which is critical for processing high-viscosity TPEs and filled composites.
  • Xawaaraha Sare: The gearbox is designed to operate at high speeds, enabling higher extrusion throughput while maintaining precise control.
  • High Precision: The symmetrical design ensures precise alignment of the screws, reducing wear and tear and improving the uniformity of the extruded material.
  • Waxtarka sare: The improved transmission efficiency reduces energy consumption, lowering operating costs for manufacturers.
  • Low Noise: The symmetrical force distribution reduces vibration and operating noise, creating a more comfortable working environment.
  • Improved Reliability and Safety: The robust design and high-quality materials used in the ZG series gearboxes ensure long-term reliability and safety, reducing downtime and maintenance costs.

The ZG series gearboxes are available in a range of sizes and configurations to match the specific requirements of each extruder series, ensuring optimal performance and efficiency for TPE processing.

4.2 Core Technical Features of Zhuoyue’s Extruders

In addition to the ZG series gearboxes, all of Zhuoyue’s co-rotating parallel twin-screw extruders share a set of core technical features that make them ideal for TPE processing:

  • Small Die with Multiple Teeth: The extruder die is designed with multiple small teeth, which improves the uniformity of the extruded material and reduces die swell, a common issue in TPE processing.
  • Stable Running, Noise Reduction Optimized Load Equalization Structure: The extruder’s load equalization structure is optimized to reduce vibration and noise, ensuring stable operation even at high speeds and high torques.
  • Optimized Tooth Orientation and Tooth Profile: The screw teeth are oriented and profiled to improve mixing efficiency and material conveying, ensuring uniform dispersion of additives and consistent material properties.
  • Reduced Shock Vibration and Noise, Increased Gear Carrying Capacity and Reliability: The optimized gear design reduces shock vibration and noise, while increasing the gear carrying capacity and overall reliability of the extruder.
  • Maximum Specific Torque 16.5Nm/Cm³: The extruders are capable of delivering a maximum specific torque of 16.5Nm/Cm³, which is sufficient for processing even the most demanding TPEs, including filled composites and high-viscosity materials.
  • Stable Output Accuracy Without Degradation: The extruders maintain stable output accuracy over long periods of operation, with no degradation in material properties, hubinta tayada badeecada joogtada ah.
  • Nolosha Adeegga Dheer (72,000h): The high-quality materials and robust design of the extruders ensure a long service life of up to 72,000 saacadood, reducing the need for frequent replacement and maintenance.
  • High Maximum Speed (Up to 1200rpm): The extruders are capable of operating at speeds of up to 1200rpm, enabling high throughput and efficient production of TPE components.

4.3 HTS Series – Dhamaadka sare, High-performance Extruders

The HTS series is Zhuoyue’s flagship line of co-rotating parallel twin-screw extruders, designed for high-end, high-performance TPE processing applications. This series represents the highest level of excellence in Zhuoyue’s product range, combining advanced technology, robust construction, and superior performance to meet the most demanding requirements of TPE manufacturers. The HTS series is available in three sub-series: HTS BASIC, HTS PLUS, and HTS SUPER, mid kasta oo ku habboon baahiyaha codsi ee gaarka ah.

4.3.1 HTS BASIC Series

The HTS BASIC series is designed for medium-performance TPE processing applications, offering a balance of performance, dabacsanaan, iyo wax-ku-oolnimada. This series uses medium torque transmissions from leading European manufacturers, ensuring reliable performance and precise control. The HTS BASIC series offers the flexibility of choice through different configuration combinations, allowing manufacturers to tailor the extruder to their specific application requirements.

Key features of the HTS BASIC series include:

  • Medium torque transmissions from leading European manufacturers
  • Flexible configuration options to suit different TPE processing needs
  • Precise temperature control and efficient mixing capabilities
  • Suitable for processing a wide range of TPEs, including TPS, TPO, iyo TPU
  • Ideal for medium-volume production of TPE components

The HTS BASIC series is an excellent choice for manufacturers who require reliable performance and flexibility, without the need for the highest torque and speed capabilities of the HTS PLUS and HTS SUPER series.

HTS BASIC Model Parameters

To better match the medium-performance positioning and flexible configuration of the HTS BASIC series, its model parameters are designed to cover most common TPE processing needs. The following table details the specific parameters, which can be flexibly selected according to different production volumes and material requirements, ensuring the extruder can stably process TPS, TPO, TPU and other common TPEs.

With medium torque transmission and flexible configuration, the HTS BASIC series can meet the basic processing needs of most common TPEs, and the parameter selection is flexible to adapt to different production volumes.

Qaabka Qulqulka gaarka ah (N.m/Cm³) Awoodda matoorka ugu muhiimsan (Kw) Output speed(rpm) Slot depth ratio D0/Di
25 11 15 600 1.55
35 11 37 600 1.55
35 11 55 1000 1.55
50 11 75 600 1.55/1.68
50 11 110 900 1.55/1.68
65 11 160 600 1.55/1.68
65 11 220 900 1.55/1.68
75 11 220 600 1.55/1.68
75 11 315 900 1.55/1.68
95 11 315 600 1.55/1.68

4.3.2 HTS PLUS Series

The HTS PLUS series is designed for high-performance TPE processing applications, such as engineering plastics and filled masterbatches, which require higher torque and more efficient mixing. This series uses high-torque transmissions developed and manufactured in-house by Zhuoyue, ensuring superior performance and reliability. The HTS PLUS series is optimized for processing high-viscosity TPEs and filled composites, delivering uniform mixing and consistent material properties.

Key features of the HTS PLUS series include:

  • High-torque transmissions developed and manufactured in-house by Zhuoyue
  • Optimized screw design for improved mixing efficiency and material conveying
  • High throughput and energy efficiency
  • Suitable for processing high-performance TPEs, including TPV, TPC, TPA, and filled composites
  • Ideal for high-volume production of high-quality TPE components

The HTS PLUS series is an excellent choice for manufacturers who require high performance and reliability for demanding TPE processing applications, such as automotive under-the-hood components and industrial hoses.

HTS PLUS Model Parameters

As a high-performance series optimized for high-viscosity TPEs and filled composites, the HTS PLUS series is equipped with Zhuoyue’s self-developed high-torque transmission, which brings higher torque density. The specific parameters below reflect its advantages in stable output and high efficiency, perfectly supporting the demanding processing scenarios such as automotive under-the-hood components and industrial hoses mentioned earlier.

Equipped with Zhuoyue’s self-developed high-torque transmission, the HTS PLUS series has higher torque density, which is suitable for processing high-viscosity TPEs and filled composites, with stable output and high efficiency.

Qaabka Qulqulka gaarka ah (N.m/Cm³) Awoodda matoorka ugu muhiimsan (Kw) Output speed(rpm) Slot depth ratio D0/Di
25 13 18.5 600 1.55
35 13 45 600 1.55
35 13 75 1000 1.55
50 13 90 600 1.55/1.68
50 13 132 900 1.55/1.68
65 13 185 600 1.55/1.68
65 13 250 900 1.55/1.68
75 13 250 600 1.55/1.68
75 13 355 900 1.55/1.68
95 13 355 600 1.55/1.68

4.3.3 HTS SUPER Series

The HTS SUPER series is Zhuoyue’s highest-end line of co-rotating parallel twin-screw extruders, representing the advanced level of extruder development in China. This series uses Zhuoyue’s newly developed ultra-high torque transmission, which is specifically designed for the high-torque and high-speed characteristics of this series. The structural design of each key component of the extruder has been newly optimized to handle the most demanding TPE processing applications, ensuring superior performance, hufnaan, iyo isku halaynta.

Key features of the HTS SUPER series include:

  • Ultra-high torque transmission developed by Zhuoyue
  • Newly optimized structural design of key components for high-torque and high-speed operation
  • Unmatched mixing efficiency and material uniformity
  • High throughput and energy efficiency
  • Suitable for processing the most demanding TPEs, including ultra-high-performance TPV, TPC, TPA, and filled composites
  • Ideal for high-volume production of premium TPE components

With its torque density of 16.5Nm/Cm³ and slot depth ratio of 1.55/1.68, the HTS SUPER series features the highest free volume at 16.5 cufnaanta torque ee warshadaha. Waxa u dheer dhismihiisa adag, xariiqan waxa ay la socotaa cabbir ka weyn oo matoor si uu u noqdo faras shaqo oo run ah oo joogto ah 24/7/365 wax soo saarka, making it the ideal choice for manufacturers who demand the highest level of performance and reliability.

HTS SUPER Model Parameters

As Zhuoyue’s highest-end series, the HTS SUPER series adopts ultra-high torque transmission and optimized key components, which endow it with the highest torque density and speed in the product line. The following parameters fully demonstrate these advantages, making it capable of handling the most demanding TPE processing scenarios and realizing 24/7/365 continuous stable production.

As Zhuoyue’s highest-end series, it adopts ultra-high torque transmission and optimized key components, with the highest torque density and speed, suitable for the most demanding TPE processing scenarios.

Qaabka Qulqulka gaarka ah (N.m/Cm³) Awoodda matoorka ugu muhiimsan (Kw) Output speed(rpm) Slot depth ratio D0/Di
25 15.5 22 600 1.55
35 16 55 600 1.55
35 16 90 1000 1.55
50 16 160 600 1.55/1.68
50 16 220 900 1.55/1.68
65 16.5 300 600 1.55/1.68
65 16.5 450 900 1.55/1.68
75 16.5 450 600 1.55/1.68
75 16.5 650 900 1.55/1.68
95 16 700 600 1.55/1.68

4.4 ZTE Series – Kharash-ku-ool ah, Practical Extruders

The ZTE series is designed for manufacturers who require a cost-effective, practical solution for TPE processing. This series offers an excellent price/performance ratio, with parameters designed to suit most TPE materials and applications. The ZTE series maintains the core structural advantages of Zhuoyue’s extruder products, iyadoo la wanaajinayo qaabeynta si loo gaaro waxqabad kharash oo wanaagsan, making it the first choice for small and medium-sized enterprises (SMEs) and manufacturers with basic production needs.

Key features of the ZTE series include:

  • Excellent price/performance ratio
  • Parameters designed to suit most TPE materials, including TPS, TPO, iyo TPU
  • Reliable standard transmission system
  • Stable operation and low maintenance costs
  • Suitable for low to medium-volume production of TPE components
  • Ideal for general-purpose TPE applications, such as consumer goods and basic industrial components

The ZTE series is an excellent choice for manufacturers who pursue practicality and economy, without compromising on quality and reliability. It is particularly well-suited for SMEs and manufacturers who are new to TPE processing, as it offers easy operation and low maintenance requirements.

ZTE Model Parameters

Consistent with its cost-effective and practical positioning, the ZTE series is designed with simple and practical parameters, which can fully meet the basic processing needs of most general TPE materials. For small and medium-sized enterprises and manufacturers new to TPE processing, the parameters listed below are easy to match with production needs, while ensuring low maintenance costs and stable operation.

With excellent cost performance, the ZTE series has simple and practical parameters, suitable for most general TPE materials, and is the preferred choice for small and medium-sized enterprises with basic production needs.

Qaabka Qulqulka gaarka ah (N.m/Cm³) Awoodda matoorka ugu muhiimsan (Kw) Output speed(rpm) Slot depth ratio D0/Di
25 6 7.5 600 1.55
35 6 18.5 600 1.55
50 6 55 600 1.55/1.68
65 6 110 600 1.55/1.68
75 6 160 600 1.55/1.68
95 6 300 600 1.55/1.68

4.5 HTE Series – Waxqabad sare, Cost-effective Extruders

The HTE series is designed to bridge the gap between the high-end HTS series and the cost-effective ZTE series, combining high performance with high cost-effectiveness. This series is specifically engineered to reduce energy consumption while delivering higher output, making it an excellent choice for manufacturers who require both performance and efficiency.

Key features of the HTE series include:

  • Combines high performance with high cost-effectiveness
  • Reduced energy consumption with higher output
  • Reasonable torque and power configuration for stable and efficient production
  • Dual-speed options for partial models, expanding the application range
  • Suitable for processing a wide range of TPEs, including TPS, TPO, TPU, and TPV
  • Ideal for medium to high-volume production of TPE components, such as wire and cable insulation and jacketing

The HTE series is an excellent choice for manufacturers who require higher performance than the ZTE series, but do not need the ultra-high performance of the HTS SUPER series. It offers a balance of performance, hufnaan, iyo wax-ku-oolnimada, making it a versatile solution for a wide range of TPE processing applications.

HTE Model Parameters

Bridging the gap between the HTS series and ZTE series, the HTE series integrates high performance and cost-effectiveness. Its reasonable torque and power configuration, as well as the dual-speed options supported by some models, effectively achieve energy saving and high output. The specific parameters below fully reflect this balance, making it suitable for medium to high-volume production scenarios such as wire and cable insulation and jacketing.

Combining high performance and cost-effectiveness, the HTE series has reasonable torque and power configuration, partial models support dual-speed options, and achieves energy saving and high output.

Qaabka Qulqulka gaarka ah (N.m/Cm³) Awoodda matoorka ugu muhiimsan (Kw) Output speed(rpm) Slot depth ratio D0/Di
25 9 11 600 1.55
35 9 30 600 1.55
35 9 45 1000 1.55
50 9 75 600 1.55/1.68
50 9 110 900 1.55/1.68
65 9 160 600 1.55/1.68
65 9 220 900 1.55/1.68
75 9 250 600 1.55/1.68
75 9 315 900 1.55/1.68
95 9 400 600 1.55/1.68

5. Gabagabo

Elastomers Thermoplastic (TPE-yada) have become an indispensable class of materials in modern manufacturing, offering a unique combination of thermoplastic processability and elastomeric flexibility. From automotive and electronics to construction and consumer goods, TPEs are enabling innovation and improving the performance of products across multiple sectors. To fully leverage the benefits of TPEs, manufacturers require specialized extrusion equipment that can handle the unique challenges of these materials, oo ay ku jiraan dareenkooda heerkulka, heerka xiirid, iyo isku dhafka isku midka ah.

Zhuoyue’s comprehensive range of co-rotating parallel twin-screw extruders, including the HTS, ZTE, and HTE series, are specifically engineered for TPE processing, delivering unmatched performance, hufnaan, iyo isku halaynta. With advanced features such as the ZG series high-efficiency gearboxes, optimized screw designs, and precise temperature control systems, Zhuoyue’s extruders ensure uniform mixing, consistent material properties, iyo wax soo saarka sare, empowering manufacturers to unlock the full potential of TPEs.

Whether you require high-end, high-performance extruders for demanding TPE applications (HTS series), cost-effective solutions for general-purpose applications (ZTE series), or a balance of performance and efficiency (HTE series), Zhuoyue has the perfect extrusion solution for your needs. Iyada oo si qoto dheer loo fahmo sifooyinka alaabta TPE iyo baahida codsiga warshadaha, Zhuoyue is committed to providing advanced extrusion technology and comprehensive support to help manufacturers succeed in the competitive global market.

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