HTS System Co-Rotating Parallel Twin-Screw Extruders

HTS System Co-Rotating Parallel Twin-Screw Extruders

Mndandanda wa HTS wozungulira wofanana Twin Screw Extruder Manufacturer ndiye mlingo wapamwamba kwambiri pakukula kwamtundu wazinthu, adapangidwa kuti akwaniritse zofunikira kwambiri zamapulasitiki amakono, kuphatikiza, ndi ntchito extrusion. Ndi zaka zambiri zaukatswiri wa uinjiniya komanso ukadaulo wopitilira, mndandandawu umatanthauziranso machitidwe ogwirira ntchito pophatikiza torque yayikulu, liwilo lalikulu, ndi kukhathamiritsa kwa ma groove ratios, Kupereka mphamvu zosayerekezeka, kudalirika, ndi kusinthasintha. The machine’s high torque and speed are combined with a higher groove ratio, which can be selected from 1.4 ku 1.8, except for special applications. This thoughtful design allows for a higher filling of the material in the screw, which, when combined with the high speed, significantly increases the capacity of the machine while reducing energy consumption per unit of output, thus achieving a double economic benefit for our clients—lower operational costs and higher production yields. Whether used for general plastic compounding, engineering plastic modification, filled masterbatch production, or specialized high-performance material processing, the HTS series stands out as a robust, ogwira ntchito, and cost-effective solution that adapts to diverse production needs.

Unlike traditional Twin Screw Extruder Supplier that often compromise on either speed or torque, the HTS series is engineered to balance both, ensuring consistent performance even under high-load, continuous operation. The co-rotating parallel design ensures that materials are subjected to uniform shear, mixing, and melting, resulting in high-quality end products with consistent properties. This is particularly critical for applications requiring precise material dispersion, such as color masterbatches, functional additives, ndi zinthu zophatikiza, where even minor inconsistencies can affect the final product’s performance. The extruders are built with durability in mind, using high-grade materials and precision manufacturing processes to withstand the harsh conditions of industrial production, including high temperatures, corrosive materials, and long operating hours. Kuphatikiza apo, the modular design of the HTS series allows for easy customization and maintenance, enabling clients to adapt the machine to changing production requirements and minimize downtime.

The HTS series is not just a piece of equipment; it is a comprehensive solution designed to enhance the overall efficiency of your production line. From the precision-engineered screws to the advanced control system, every component is optimized to work in harmony, kuonetsetsa kuti ntchito ikuyenda bwino, ntchito yosavuta, ndi kukonza kochepa. Whether you are a small-scale manufacturer looking to expand your production capacity or a large industrial enterprise seeking to upgrade your existing equipment, the HTS series offers a range of models and configurations to meet your specific needs. With a focus on energy efficiency, khalidwe la mankhwala, and operational reliability, mndandanda wa HTS ndiye chisankho choyenera kwa mabizinesi omwe akufuna kukhala opikisana nawo pamakampani opanga pulasitiki padziko lonse lapansi.

ZG mndandanda ma gearbox Kutumiza kwamphamvu kwambiri komanso kugawa mphamvu zonse

Pakatikati pa mndandanda wa HTS 'kuchita kwapadera kuli ma gearbox a ZG, njira yotumizira mwachangu komanso yofananira mphamvu yamagetsi yopangidwa ndikupangidwa ndi Zhuoyue yekha. Ma gearbox awa amapangidwa ndi ma symmetrical mphamvu yoyendetsedwa ndi mphamvu, zomwe ndizosiyana kwambiri ndi momwe zimayenderana ndi ma shaft atatu omwe amagwiritsidwa ntchito m'makampani ambiri omwe akupikisana nawo. Kupanga kwatsopano kumeneku kumapereka maubwino angapo, kuphatikizapo torque yapamwamba, liwilo lalikulu, mwatsatanetsatane kwambiri, ndi kuchita bwino kwambiri, making it the perfect match for the HTS series extruders and targeting the production of resin with the advantages of high output and high quality. The symmetrical force-driven structure ensures that power is distributed evenly across the gears, reducing stress concentration and improving overall durability and reliability.

During normal operation, the improved transmission efficiency of the ZG series gearboxes translates to tangible benefits for our clients. The optimized design reduces operating noise, creating a quieter and more comfortable working environment for operators. Kuphatikiza apo, the high precision of the gearboxes ensures stable power transmission, improving the reliability and safety of the entire extruder system. Izi sizimangochepetsa chiwopsezo cha kulephera kwa zida komanso zimachepetsa mtengo wogwiritsa ntchito ndi kukonza nthawi yonse ya makinawo.. Ma gearbox a ZG adapangidwa kuti athe kupirira ma torque apamwamba komanso kuthamanga kwa mndandanda wa HTS, kuonetsetsa kuti ntchito yokhazikika nthawi yayitali ngakhale pansi pamikhalidwe yolemetsa yosalekeza. Ma gearbox aliwonse amayesedwa mwamphamvu ndikuwongolera kuti awonetsetse kuti akukwaniritsa miyezo yapamwamba kwambiri yamakampani, kupatsa makasitomala athu mtendere wamumtima komanso magwiridwe antchito osasinthika.

Ma gearbox a ZG adapangidwanso ndi kusinthasintha m'malingaliro, amatha kutengera mitundu yosiyanasiyana ya Twin Screw Extruder Wholesale HTS mndandanda ndi osiyanasiyana ntchito kupanga. Kaya mukupanga zinthu zotsika kachulukidwe kakang'ono kapena mapulasitiki apamwamba kwambiri, ma gearbox a ZG akupereka mphamvu yeniyeni ndi torque yofunikira kuti zitsimikizidwe kuti zikuyenda bwino. Ma gearbox ndi osavuta kukonza, ndi zigawo zofikirika ndi ma modular mapangidwe omwe amalola kukonzanso mwachangu ndikusintha, kuchepetsa nthawi yopuma komanso kukulitsa luso la kupanga. Ndi ma gearbox a ZG series, HTS mndandanda extruders amakwaniritsa mulingo wa magwiridwe antchito ndi kudalirika komwe kumawasiyanitsa ndi mpikisano, kuwapanga kukhala chisankho chokondedwa kwa opanga ozindikira padziko lonse lapansi.

Mawonekedwe aukadaulo

Mndandanda wa HTS wozungulira wofanana Twin Screw Extruder Factory, kuphatikiza ndi ZG mndandanda gearbox, kudzitama osiyanasiyana zapamwamba luso kuti amasiyanitsa extruders chikhalidwe. Izi zidapangidwa kuti ziwongolere magwiridwe antchito, kudalirika, ndi kumasuka ntchito, kuwonetsetsa kuti makasitomala athu atha kukwaniritsa miyezo yapamwamba kwambiri yopangira zinthu komanso mtundu wazinthu. Zofunikira zaukadaulo zamtundu wa HTS ndi ma gearbox a ZG ndi motere:

• Small kufa ndi mano angapo: Imfa yaying'ono yokhala ndi mano angapo imatsimikizira kutulutsa kolondola kwazinthu komanso magawo ofanana azinthu, kuzipangitsa kukhala zabwino kwa mapulogalamu omwe amafunikira kulondola kwambiri, monga machubu okhala ndi mipanda yoonda, mbiri yabwino, ndi zigawo zapadera. Kapangidwe kameneka kamachepetsanso zinyalala za zinthu komanso kumapangitsa kuti zinthu ziziyenda bwino poonetsetsa kuti zinthuzo zimatulutsidwa mofanana komanso mosasinthasintha..
• Kuthamanga kokhazikika, kuchepetsa phokoso wokometsedwa katundu equalization kapangidwe: Katundu wofanana ndi katundu amakometsedwa kuti atsimikizire kugwira ntchito mokhazikika ngakhale pansi pamikhalidwe yolemetsa kwambiri, kuchepetsa kugwedezeka ndi phokoso. This not only improves the working environment but also extends the lifespan of the machine by minimizing wear and tear on key components. The stable operation also ensures consistent product quality, as fluctuations in performance are minimized.
• Optimized tooth orientation and tooth profile: The tooth orientation and tooth profile of the ZG series gearboxes are optimized to maximize power transmission efficiency and reduce friction. This design ensures that the gearboxes operate smoothly and efficiently, even at high speeds and torques, while minimizing energy loss. The optimized tooth profile also reduces wear and tear, extending the gearbox’s lifespan and reducing maintenance costs.
• Reduced shock vibration and noise, increased gear carrying capacity and reliability: By reducing shock vibration and noise, mndandanda wa HTS ndi ma gearbox a ZG angapo amapereka ntchito yokhazikika komanso yodalirika. Kuchulukitsa kwa magiya kumatsimikizira kuti ma gearbox amatha kupirira ma torque apamwamba komanso kuthamanga komwe kumafunikira pakugwiritsa ntchito., pamene kugwedezeka kwafupikitsa ndi phokoso kumapititsa patsogolo kudalirika kwa dongosolo lonse la extruder.
• Makokedwe apamwamba kwambiri 16.5Nm/Cm³: Zithunzi za HTS, makamaka mtundu wa HTS SUPER, imapereka makokedwe ake enieni a 16.5Nm/Cm³, yomwe ili m'gulu lapamwamba kwambiri pamakampani. Torque yapamwamba iyi imalola kudzaza zinthu zambiri, kuchuluka kwa kupanga, ndi bwino kusakaniza bwino, kuzipanga kukhala zabwino pokonza zida zowoneka bwino kwambiri komanso zophatikiza zovuta.

Zithunzi za HTS

The HTS BASIC range uses medium torque transmissions from leading European manufacturers and offers the flexibility of choice through different configuration combinations.

The HTS PLUS series uses a high-torque transmission developed and manufactured in-house by Excellence for applications such as engineering plastics and filled masterbatches.

Zhuoyue is proud to introduce the new series extruders: our HTS SUPER. With its torque density of 16.5 and Do/Di ratio of 1.55/1.68, Zhuoyue’s HTS SUPER features the highest free volume at 16.5 torque density in the industry. In addition to its robust construction, this line is coupled with a larger motor size to be a true workhorse for continuous 24/7/365 kupanga

Mndandanda wa HTS SUPPER utengera ma transmission a Zhuoyue omwe angopangidwa kumene kwambiri., ndi mapangidwe structural chigawo chilichonse chofunika extruder wakhala wokometsedwa kumene kwa makokedwe mkulu ndi mkulu-liwiro makhalidwe a mndandanda uno., yomwe ilinso mndandanda wapamwamba kwambiri wa Zhuoyue ndipo ikuyimira chitukuko chapamwamba cha chitukuko cha extruder ku China..