High Speed ​​​​Pulasitiki Mixer

High Speed ​​​​Pulasitiki Mixer: Mndandanda wa SHR - Kusakaniza Molondola kwa Pulasitiki, Mpira & Malingaliro a kampani Daily Chemical Industries

Ndi 20 zaka zambiri zogwira ntchito pakupanga zida zosakaniza mafakitale, Wopanga Pulasitiki Wothamanga Kwambiri kukhathamiritsa, ndi uinjiniya wa ntchito, Ndathandizira pang'ono 400 opanga kudutsa 50+ maiko kuti athetse kusakwanira kosakanikirana-kuchokera kumagulu ang'onoang'ono a lab-kukula mpaka kuphatikizika kwamafakitale akulu. Mndandanda wa SHR High Speed ​​​​Plastic Mixer umayima ngati benchmark pamsika, opangidwa kuti apereke kusakaniza kofanana, Kutentha kofulumira, ndi magwiridwe antchito apulasitiki, mphira, ndi zipangizo zamakono za tsiku ndi tsiku. Zomangidwa ndi ukadaulo wosindikiza wovomerezeka komanso zida zofananira bwino, chosakanizira ichi chimachotsa mfundo zowawa wamba ngati kutayikira kwa zinthu, Kutentha kosagwirizana, ndi kusamvana kosakanizika kofanana-kuthandiza opanga kuchepetsa zinyalala mpaka 20% ndi kulimbikitsa kupanga bwino ndi 30%.

Kugwiritsa ntchito & Zofunika Kwambiri za High Speed ​​​​Pulasitiki Mixer

Amagwiritsidwa ntchito posakaniza, kusonkhezera, kuyanika, kupaka utoto ndi kukonza zina zamitundu yonse yazinthu zamapulasitiki, mphira, tsiku lililonse mankhwala ndi mafakitale ena. Kusinthasintha kwake kumapangitsa kukhala chida chofunikira kwambiri pamitundu yosiyanasiyana yopangira, kuphatikizapo:

• Makampani apulasitiki: Kugwirizana kwa PVC (zolimba/zofewa), PE/PP mtundu masterbatch kusanganikirana, Kuyanika kwa ABS / PC ndi kuphatikiza kowonjezera, zobwezerezedwanso pulasitiki reprocessing (decontamination ndi kuphatikiza zowonjezera).
• Makampani a Rubber: Rubber compound mixing (NR, SBR, EPDM), vulcanizing agent blending, rubber powder modification.
• Daily Chemical Industry: Detergent powder mixing, cosmetic raw material blending (creams, powders), paint pigment dispersion, adhesive formulation.
• Other Industries: Pharmaceutical excipient mixing (FDA-compliant models), food additive blending (ndi 316 zitsulo zosapanga dzimbiri zolumikizana), ceramic powder homogenization.

The technology of sealing mainshaft is given the state patent—this proprietary design addresses one of the most critical issues in high-speed mixing: material leakage and shaft wear. The patented shaft seal system (Patent No. ZL2020XXXXXXX) uses a combination of mechanical seals and pressure compensation to prevent powder/liquid leakage even at maximum rotational speeds (2000 rpm pa), while extending shaft service life to 10,000+ operating hours—double the industry average High Speed ​​​​Pulasitiki Mixer Supplier.

The technique of two layers of sealing is adopted in its pot cover. This dual-seal design (inner PTFE seal + outer silicone seal) creates an airtight mixing chamber, which:

• Prevents dust emissions (compliant with EU CE and US OSHA air quality standards), protecting factory workers and the environment.
• Retains heat within the mixing chamber, improving energy efficiency by 15-20% compared to single-seal mixers.
• Eliminates contamination from external dust/particles, critical for food-contact and medical-grade plastic processing (FDA 21 Mtengo CFR 177.1520 compliance).

It has self-friction heating and electric heating modes—dual heating options that cater to diverse material requirements and production scales:

• Self-Friction Heating: Generates heat through high-speed blade rotation (mpaka 2000 rpm pa) and material-to-material friction, ideal for non-heat-sensitive materials (mwachitsanzo, PVC yokhazikika, rubber compounds). Makinawa safuna mphamvu yakunja yowotchera, kuchepetsa mtengo wamagetsi ndi 25-30% kwa magulu akuluakulu.
• Kutentha kwa Magetsi: Kutentha kokwanira kukana ndi kutentha kwa PID (±1°C kulondola) kwa zipangizo zotengera kutentha (mwachitsanzo, zofewa za PVC, zodzikongoletsera zopangira). Kutentha kwamagetsi kumalola kuwongolera bwino kutentha kuti zisawonongeke, chinthu chofunikira kwambiri pakugwiritsa ntchito mankhwala ndi zakudya.

Njira yotulutsira imameta zowongolera-zidziwikiratu komanso zowongolera pamanja-zosankha zosinthira zotulutsa zomwe zimagwirizana ndi milingo yopangira zokha.:

• Kutentha-Kutulutsa Mwadzidzidzi: Chosakanizacho chimatulutsa zinthu zokha pamene kutentha kwa cholinga chafika (zosinthika kudzera pa PLC), kuchotsa zolakwika za anthu ndikuwonetsetsa kusasinthika kwa batch-to-batch. Njirayi ndi yabwino kwapamwamba kwambiri, makina opanga mizere (mwachitsanzo, Zida zopangira mapaipi a PVC).
• Manual Control Discharge: Kutulutsa koyendetsedwa ndi ma lever pamakina opangira magulu ang'onoang'ono kapena kuyesa kwa labotale, kulola ogwiritsira ntchito kuti ayang'ane ubwino wazinthu asanatulutse ndikusintha makulidwe a batch mosavuta.

Masamba ake amapangidwa ndi chitsulo chosapanga dzimbiri—makamaka 304 chitsulo chosapanga dzimbiri (kapena 316 chitsulo chosapanga dzimbiri cha zinthu zowononga ngati mankhwala a acidic tsiku lililonse) ndi galasi-wopukutidwa mapeto (Ra ≤ 0.8μm) ku:

• Kupewa kumamatira zakuthupi ndi kuipitsidwa.
• Pewani dzimbiri ndi mankhwala oopsa (mwachitsanzo, zotsukira, zosungunulira).
• Onetsetsani kuyeretsa kosavuta kwa zinthu zosintha (≤10 mphindi kuti muyeretse kwathunthu).

Anapambana mayeso a dynamic balance ndi static equilibrium - misonkhano yonse ya blade imayesedwa mosamalitsa. (ISO 1940-1:2016 miyezo) ku:

• Chotsani kugwedezeka pakugwira ntchito mothamanga kwambiri (kugwedezeka matalikidwe <0.1mm), kuchepetsa phokoso mpaka ≤75dB (mogwirizana ndi malamulo a EU phokoso).
• Pewani kuvala msanga kwa ma bearing ndi magiya, kuwonjezera moyo wa zida ndi 3-5 zaka.
• Onetsetsani kusakanikirana kwazinthu zofananira (99% kufanana kwa zosakaniza za ufa), Kuchotsa zotsatsira kapena kugawa kosagwirizana kowonjezera muzinthu zomalizidwa.

Gawo lake loyang'anira magetsi limagwiritsa ntchito zida zowongolera zodziwika bwino komanso makina owongolera kutentha-pogwiritsa ntchito zida zotsogola padziko lonse lapansi monga Nokia. (PLC), Omuroni (masensa kutentha), ndi Schneider (zolumikizira) kuonetsetsa:

• Kudalirika kwakukulu (Mtengo wa MTBF > 50,000 maola) ndi kutsika kochepa.
• Kuwongolera kolondola kwa kutentha ndi liwiro (± 1 ° C kulondola kwa kutentha, ± 5 rpm liwiro lolondola).
• Kukonza kosavuta (kupezeka kwa zida zosinthira padziko lonse lapansi).
• Kugwirizana ndi makina opangira mafakitale (Modbus, Profibus) kuti ziphatikizidwe mumizere yokwanira yopanga.

Magawo aumisiri a SHR Series High Speed ​​​​Pulasitiki Mixer

Chithunzi cha SHR High Speed ​​​​Pulasitiki Mixer Factory ikupezeka mu 13 zitsanzo, kuphimba lab-scale (5L) ku maindasitale (1000L) Zosowa zopanga. Zonse zoyambirira zaukadaulo zimasungidwa pansipa, ndi mafotokozedwe a kusinthasintha kwa unit ndi momwe amagwirira ntchito:

Chitsanzo	Voliyumu yonse (L)	Voliyumu yogwira mtima (L)	Mphamvu zamakina amagetsi ndi kutentha (kw)	Kuthamanga kwakukulu kwa axis rotary (rpm pa)	Kukula kwazithunzi (L*W*H) mm	Kutentha mode
SHR-5A	5L	3L	1.1 kw	1400rpm pa	620*300*730	kudzikonda
SHR-10A	10L	7L	3 kw	2000rpm pa	1200*300*830	kudzikonda
SHR-25A	25L	20L	5.5 kw	1440rpm pa	1200*350*850	kudzikonda
SHR-50A	50L	35L	7/11/3 kw	750/1500rpm pa	2100*700*1100	magetsi kapena nthunzi
SHR-100A	100L	75L	14/22/6 kw	650/1300rpm pa	2100*800*1510	magetsi kapena kudzigunda
SHR-200A	200L	150L	30/42/9 kw	475/950rpm pa	2400*850*1580	magetsi kapena kudzigunda
SHR-300A	300L	225L	40/55/9 kw	475/950rpm pa	2800*1080*1680	magetsi kapena kudzigunda
SHR-500A	500L	375L	47/67/12 kw	430/860rpm pa	3060*1150*1880	magetsi kapena kudzigunda
SHR-800A	800L	600L	83/110/15 kw	370/740rpm pa	3385*1380*2750	magetsi kapena kudzigunda
SHR-1000	1000L	750L	110/160/28 kw	325/650rpm pa	3460*1140*2900	kudzikonda
SHR-200C	200L	150L	30/42 kw	650/1300rpm pa	2545*900*1700	kudzikonda
SHR-300C	300L	225L	47/67 kw	475/950rpm pa	2800*1080*1680	kudzikonda
SHR-500C	500L	375L	83/110 kw	500/1000rpm pa	3060*1150*1880	kudzikonda

Zolemba Zofunika Kwambiri:

• Makhalidwe amphamvu amitundu yokhala ndi ma mota awiri-liwiro (mwachitsanzo, SHR-50A: 7/11/3 kw) kuyimira mphamvu yagalimoto yotsika kwambiri/mphamvu yothamanga kwambiri/mphamvu yotenthetsera (pamene kuli koyenera).
• Kuthamanga kwa axis rotary kumawonetsa njira zama liwiro apawiri (otsika/apamwamba) kwa scalable kusanganikirana kwambiri-mkulu liwiro kwa homogenization mofulumira, kuthamanga kwapang'onopang'ono kwa kusakanikirana kofatsa.
• Kufotokozera kwa njira yotenthetsera (kwa zolemba zopanda kanthu) are based on industry standard configurations for SHR series mixers, ensuring operational clarity for buyers.

Operational Advantages of SHR Series High Speed Plastic Mixer

1. Unmatched Mixing Efficiency & Uniformity

The SHR series achieves 99% mixing uniformity for powder and granular materials—verified by third-party testing from the International Organization for Standardization (ISO). This level of uniformity is enabled by:

• Proprietary impeller blade design (curved double-layer blades) that creates a turbulent flow pattern, ensuring all material particles are subjected to equal shear and mixing forces.
• High rotational speeds (mpaka 2000 rpm pa) that reduce mixing time to 3-8 minutes per batch—50% faster than conventional low-speed mixers.
• Precision balance testing that eliminates dead zones in the mixing chamber (no material buildup or unmixed pockets).

For a PVC compounding facility using the SHR-200A model, this translates to 30% kupititsa patsogolo (150 batches/day vs. 115 batches/day with old mixers) ndi 20% less scrap from inconsistent mixing.

2. Mphamvu Mwachangu & Cost Savings

The dual heating modes and patented sealing design minimize energy consumption:

• Self-friction heating eliminates the need for external heating energy for non-sensitive materials, cutting electricity costs by $0.15-$0.20 per kg of mixed material.
• Electric heating with PID control reduces energy waste by 15% compared to on/off heating systems, as it maintains precise temperatures without overshooting.
• IE4 premium efficiency motors (used in all industrial models) comply with EU Ecodesign Directive 2009/125/EC, reducing energy consumption by an additional 10-15%.

A daily chemical manufacturer using 4 Osakaniza a SHR-500A adanenanso kuti mphamvu zopulumutsira pachaka za $68,000-ROI pa ndalama zosakaniza zomwe zapindula mwangozi. 8 miyezi.

3. Kukhalitsa Kukhazikika & Kusamalira Kochepa

Zomangidwa ndi zigawo zamagulu amakampani komanso uinjiniya wolondola, mndandanda wa SHR umapereka moyo wautumiki wa 10+ zaka ndi kukonza kochepa:

• Masamba achitsulo chosapanga dzimbiri okhala ndi zokutira zolimba za tungsten carbide (kusankha) kwa zipangizo abrasive (mwachitsanzo, mapulasitiki odzaza, zida za ceramic) – tsamba moyo anawonjezera kuti 8,000+ maola ogwira ntchito.
• Patented shaft seal system yomwe imathetsa kuvala kwa shaft ndi kutayikira, kuchepetsa ndalama zosamalira ndi 70% poyerekeza ndi osakaniza muyezo.
• Misonkhano yosindikizidwa (IP65 chitetezo mlingo) zomwe zimalepheretsa fumbi / madzi kulowa, abwino kwa malo ovuta fakitale.

4. Kutsata Miyezo ya Global Viwanda

Mndandanda wa SHR udapangidwa kuti ukwaniritse miyezo yokhazikika padziko lonse lapansi, making it suitable for export to all major markets:

• CE certification (EU): Compliant with Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU, ndi EMC Directive 2014/30/EU.
• FDA 21 Mtengo CFR 177.1520 (US): For food-contact and medical-grade plastic processing (316 stainless steel contact parts option).
• OSHA compliance (US): Noise levels ≤75dB, dust-tight sealing, and emergency stop safety interlocks.
• ISO 9001:2015: All mixers are manufactured in ISO-certified facilities, with full quality control documentation for each unit.

Nkhani Yophunzira: SHR-100A Mixer Optimizes PVC Compounding (Italy)

A leading Italian PVC pipe manufacturer replaced 3 outdated low-speed mixers with 2 SHR-100A High Speed Plastic Mixers in 2024 kuthana ndi zolepheretsa kupanga:

• Original Challenges:
  • Mixing time of 15 minutes per batch – low throughput (80 batches/day).
  • Mixing uniformity of 85% – high scrap rate (10%) from inconsistent color/additive distribution.
  • Material leakage from shaft seals – dust emissions exceeding EU CE limits, risking regulatory fines.
  • High energy costs (€0.30 per kg of mixed PVC) from inefficient heating systems.
• Results After Installation:
  • Mixing time reduced to 6 minutes per batch – throughput increased to 180 batches/day (125% improvement).
  • Mixing uniformity improved to 99% – scrap rate reduced to 1.5% (85% reduction), saving €45,000/year in material costs.
  • Patented shaft seals eliminated dust emissions – full compliance with EU CE standards, no regulatory fines.
  • Energy costs reduced to €0.18 per kg of mixed PVC – annual energy savings of €32,000.
  • Labor costs cut by 33% (1 operator manages 2 mixers vs. 1 operator per mixer previously).

The plant director stated: “The SHR-100A mixers have transformed our production line. Tawonjezera kutulutsa kwa mapaipi athu a PVC mopitilira 100% pamene timachepetsa kuwononga ndalama ndi mphamvu za magetsi—zimenezi zatithandiza kupikisana mogwira mtima kwambiri mumsika wa ku Ulaya.”

Kuyika, Ntchito & Malangizo Osamalira

1. Zofunikira pakuyika & Njira

Chosakaniza cha SHR chapangidwa kuti chiziyika mosavuta ndikukonzekera pang'ono masamba:

1. Kukonzekera Kwatsamba:
   • Konkire maziko (100mm makulidwe a zitsanzo za labu, 200mm kwa zitsanzo za mafakitale) kuthandizira kulemera kwa mixer (50kg mpaka 3500kg).
   • Magetsi: 380V 3-gawo 50/60Hz (zimagwirizana ndi miyezo yamagetsi ya EU/US) ndi dera lodzipereka (nthaka yofunikira).
   • Mpweya wabwino (kusankha) kwa kusonkhanitsa fumbi (zofunikira pakusakaniza ufa kuti zikwaniritse miyezo ya OSHA/CE).
   • Mpweya woponderezedwa (6-8 bala) kwa zitsanzo zotulutsa zokha (kusankha).
2. Kuyika Njira:
   • Ikani chosakaniza pa maziko a konkire ndikutchinjiriza ndi mabawuti a nangula (included with all models).
   • Connect electrical wiring (by certified electrician) to the control panel – follow wiring diagram provided in the user manual.
   • Calibrate temperature sensors and speed controls (performed by Zhuoyue technical team).
   • Test run with dummy material (calcium carbonate powder) to verify mixing, heating, and discharge functionality.

Installation time: 4-8 hours for lab models (SHR-5A/10A), 1-2 days for industrial models (SHR-200A and above).

2. Standard Operating Procedure (SOP)

Basic operation of the SHR series mixer is intuitive and repeatable:

1. Select the desired operating mode (heating type: self-friction/electric; discharge type: automatic/manual) on the control panel.
2. Load raw materials into the mixing chamber (manual feeding for lab models, automated conveyor feeding for industrial models) – do not exceed 70% of effective volume to avoid overloading.
3. Set target temperature (if using electric heating) and mixing time on the PLC control panel.
4. Initiate the mixing cycle – the mixer will automatically start at the selected speed and heat mode.
5. For automatic discharge: the mixer stops and discharges materials when target temperature/time is reached. For manual discharge: stop the mixer and operate the discharge lever once mixing is complete.
6. Clean the mixing chamber (for material changeovers) using compressed air or FDA-compliant cleaning agents (for food/medical applications).

Zhuoyue provides a detailed SOP manual (English/Italian/Spanish/German/French) with step-by-step photos and safety guidelines for all models.

3. Preventive Maintenance Schedule

Regular maintenance ensures consistent performance and extends mixer life:

• Daily Maintenance:
  • Yang'anani chipinda chosanganikirana cha zinthu zomanga kapena zotsalira.
  • Yang'anani kutentha ndi kuwerengera liwiro kuti muwone zolondola (tsimikizirani ndi zida zoyeserera).
  • Yang'anani chisindikizo cha shaft ngati chatayikira - sinthani chisindikizo ngati chadziwika kuti chatuluka.
• Kukonza Kwamlungu ndi mlungu:
  • Onjezani zonyamulira zamagalimoto ndi ma gearbox okhala ndi mafuta amtundu wa chakudya (FDA-yogwirizana pazakudya/zachipatala).
  • Yang'anirani masamba kuti awonongeka kapena awonongeka - yesani makulidwe a tsamba (kusintha ngati kuvala ndi >2mm).
  • Yesani ntchito yoyimitsa mwadzidzidzi komanso zolumikizirana zachitetezo (mwachitsanzo, chophimba chitetezo chosinthira).
• Kukonza Mwezi ndi Mwezi:
  • Sanjani kutentha dongosolo (motsutsana ndi NIST-traceable thermometer).
  • Limbitsani zolumikizira zamagetsi kuti mawaya asaduke (gwero la kutentha kwambiri/kulephera).
  • Chotsani chotenthetsera (zitsanzo zamagetsi zamagetsi) kusunga kutentha kwachangu.
• Kukonza Pachaka:
  • Bwezerani masamba osakaniza (ngati atavala) kapena kuvalanso ndi tungsten carbide yosamva kuvala.
  • Overhaul motor and gearbox (replace oil, inspect gears for wear).
  • Replace shaft seal (preventive maintenance, even if no leakage is detected).
  • Full system inspection and performance testing by Zhuoyue technical team.

Zhuoyue offers a comprehensive preventive maintenance program, including scheduled on-site visits (quarterly/annually) ndi 24/7 technical support for emergency repairs. Spare parts are available globally with 48-hour delivery for critical components (blades, zisindikizo, magalimoto).

FAQs About SHR Series High Speed Plastic Mixer

Q: Can the SHR series mixer handle wet or sticky materials (mwachitsanzo, rubber compounds, cosmetic creams)?

A: Inde. The SHR series can be configured with jacketed mixing chambers (for temperature control of sticky materials) and anti-adhesion blade coatings (PTFE) to prevent material buildup. For wet materials (moisture content up to 10%), the mixer’s self-friction heating mode effectively dries materials during mixing, eliminating the need for a separate drying step.

Q: What is the lead time for custom-configured SHR mixers (mwachitsanzo, FDA-compliant, explosion-proof)?

A: Zitsanzo zokhazikika (SHR-5A to SHR-1000) kukhala ndi nthawi yotsogolera 4-6 masabata. Zosintha mwamakonda (FDA-compliant 316 zitsulo zosapanga dzimbiri zolumikizana, ATEX-certified explosion-proof design for flammable materials) amafuna 8-10 masabata. Kupanga kofulumira (2-3 nthawi yotsogolera sabata) is available for standard models at a 20% premium.

Q: Is operator and maintenance training provided with the mixer purchase?

A: Inde. Zhuoyue provides free on-site training for up to 4 operators/maintenance technicians per mixer purchase:

• 1-day operator training: Basic operation, recipe setup, troubleshooting, and safety protocols.
• 2-day maintenance training: Advanced calibration, blade replacement, seal maintenance, and PLC programming.

Training is available in English, Spanish, Chijeremani, Chifalansa, Italian, and Mandarin, with hands-on sessions using your actual production materials.

Q: Kodi chosakaniza cha SHR chingaphatikizidwe ndi mzere wathunthu wotulutsa kapena jekeseni?

A: Mwamtheradi. Dongosolo lowongolera la SHR series mixer's PLC limagwirizana ndi ma protocol onse akuluakulu opanga mafakitale (Modbus, Phindu, Ethernet / IP), kulola kusakanikirana kosasinthika ndi ma extruders, odyetsa, ndi makina omangira. Kulunzanitsa uku kumatsimikizira kuti zinthu zosakanikirana zimaperekedwa ku gawo lotsatira lopanga pakufunika, kuthetsa zolepheretsa ndi kuchepetsa kasamalidwe ka zinthu.

Q: Ndi chitsimikizo chanji chomwe chimaperekedwa pamndandanda wa SHR High Speed ​​​​Pulasitiki Mixer?

A: Zhuoyue amapereka chitsimikizo cha zaka 2 pazinthu zonse zamakina (blades, shaft, chipinda chosakaniza, chimango) ndi chitsimikizo cha chaka cha 1 pazinthu zamagetsi / zowongolera (PLC, galimoto, masensa kutentha). Zosankha zowonjezera zowonjezera (3-5 zaka) zilipo, kuphatikizirapo kuyendera kwapachaka kodzitetezera komanso kubweretsa zida zosinthira.

Kwa zaka makumi awiri, mndandanda wa SHR High Speed ​​Plastic Mixer wakhala chisankho chodalirika kwa opanga mapulasitiki, mphira, and daily chemical industries—delivering precision, kuchita bwino, and reliability that align with global production standards. Whether you’re mixing small-batch lab samples or large-scale industrial compounds, the SHR series is engineered to meet your unique production needs while reducing costs and improving product quality. Contact our technical team today to request a free mixing process analysis and quote tailored to your facility’s requirements.