ZTE Series Co-Rotating Parallel Twin-Screw Extruders

Usoro ZTE na-emekọ ihe ọnụ ejima-skru extruders

Dị ka echekwa na bara uru ngwaahịa ahịrị nke Zhuoyue, usoro ZTE na-emekọ ihe ọnụ Onye nrụpụta ejima ịghasa Extruder a haziri nke ọma maka ndị ahịa nwere mkpa mmepụta ihe. Ọ na-edobe uru nhazi nke ngwaahịa Zhuoyue nke extruder, mgbe ị na-emezi nhazi ahụ iji nweta arụmọrụ ọnụ ahịa dị mma karị. Usoro ZTE dabara adaba maka ịhazi ihe polymer n'ozuzu dịka plastik izugbe, plastik emezigharịrị nwere obere ndochi, na omenala masterbatches, nke nwere ike izute mkpa mmepụta kwa ụbọchị nke ọtụtụ obere ụlọ ọrụ na-arụ ọrụ na-arụ ọrụ siri ike yana ọnụ ahịa mmezi dị ala.

Zhuoyue agba mbọ na-enye ihe ngwọta extrusion dị ọnụ ala maka obere ụlọ ọrụ dị obere na ọkara (Ndị SME) in the plastic processing industry for over a decade, and the ZTE series is the crystallization of this commitment. Unlike high-end extruder models that focus on ultra-high torque and speed for complex material processing, the ZTE series is optimized for the most common production scenarios in the market, focusing on stability, ease of operation, and low total cost of ownership (TCO). For SMEs that mainly process PP, PE, ABS, PS and other general plastics, or modified plastics with filling amount below 30%, the ZTE series can fully meet production requirements without the need to invest in expensive high-performance equipment, effectively reducing the initial investment threshold and operational risks.

The core structural design of the ZTE series inherits Zhuoyue’s mature Ejima Screw Extruder Supplier teknụzụ, including the co-rotating parallel screw structure, nhazi gbọmgbọm modular, na nkenke-machied ịghasa ihe. The ngalaba-na-agbanwe agbanwe yiri imewe ana achi achi edo ihe ngwakọta na agbaze, na-ezere nsogbu nke plasticization ihe na-ekwekọghị ekwekọ nke a na-ahụkarị na ndị na-apụ apụ na-akwụ ụgwọ dị ọnụ ala, si otú ahụ na-emeziwanye àgwà nke ngwaahịa ndị emechara na ibelata ihe mkpofu ihe. Nhazi gbọmgbọm modular na-enye ohere maka ịkwasa na mmezi dị mfe, na akụkụ gbọmgbọm mebiri emebi nwere ike dochie ya n'otu n'otu kama gbọmgbọm dum, na-ebelata ụgwọ ọrụ mmezi na oge nkwụsị. The ịghasa ihe na-mere nke elu-edu alloy ígwè na okpomọkụ ọgwụgwọ, nke nwere ezigbo ihe mgbochi na-eyi ma nwee ike ime mgbanwe maka nhazi ogologo oge nke plastik n'ozuzu na obere plastik ndị gbanwere agbanwe, ịgbatị ndụ ọrụ nke ihe ndị dị mkpa.

N'ihe gbasara ọrụ na njikwa, Usoro ZTE na-anabata usoro njikwa dị mfe mana bara uru, nke dị mfe ịmụta na ịrụ ọrụ, ọbụna maka ndị na-arụ ọrụ na-enweghị ọkachamara nka nka. Ejiri ogwe njikwa nwere ihe ngosi dijitalụ doro anya maka okpomọkụ, ịghasa ọsọ, na nri nri, na parampat nwere ike gbanwee na otu igodo, n'ịghọta njikwa ziri ezi nke usoro mmepụta. N'otu oge ahụ, Ejiri usoro a nwere ọrụ mkpu mmejọ nke bụ isi, dị ka oti mkpu na oke okpomọkụ, bufee mkpu, na enweghị mkpu ihe onwunwe, nke nwere ike ichetara ndị na-arụ ọrụ n'oge adịghị mma ma zere mmebi akụrụngwa na ihe mberede mmepụta. Nhazi nke akụrụngwa na-atụle n'ụzọ zuru ezu ergonomics, na nhazi ezi uche nke bọtịnụ ọrụ na windo nleba anya, na-eme ka ọrụ kwa ụbọchị na nyocha dịkwuo mma.

Uru ọzọ nke usoro ZTE bụ nnukwu ndakọrịta ya na akụrụngwa inyeaka. Enwere ike ijikọ ya na ngwa enyemaka nkịtị na ahịa, dị ka ihe nkụ nkụ, igwekota, pelletizers, ebuka jụrụ oyi, wdg., iji mepụta ahịrị mmepụta zuru oke. Zhuoyue na-enyekwa ntụnye ndakọrịta ahaziri dịka ndị ahịa siri kwuo’ ezigbo mmepụta mkpa, na-enyere ndị ahịa aka ịkwalite nhazi ahịrị mmepụta ma melite arụmọrụ mmepụta n'ozuzu ya. Ma ọ bụ pelletizing mmepụta nke izugbe plastic ahụ, mgbanwe nke obere plastik jupụtara, ma ọ bụ mmepụta nke omenala agba masterbatches na ọrụ masterbatches, Enwere ike ịmegharị usoro ZTE n'ụzọ dị nro, na ikike mmepụta sitere na 10kg / h ruo 800kg / h na-ekpuchi ọnụ ọgụgụ mmepụta dị iche iche nke SMEs..

Site n'echiche nke ọrụ ire ere, Zhuoyue provides a comprehensive after-sales guarantee for the ZTE series to solve customers’ worries. The product has a 12-month warranty period, and the core components such as the transmission system and motor have an extended warranty option. Zhuoyue’s after-sales service team has professional technical personnel and a sound service network, which can provide on-site installation, inye ọrụ, and training services for customers. For common equipment failures, the after-sales team can provide remote technical support within 2 awa, and if on-site maintenance is required, the service personnel can reach the customer’s factory within 48 hours in most regions. Na mgbakwunye, Zhuoyue also provides a sufficient supply of spare parts, and common spare parts such as screw elements, ogbunigwe liners, and seals can be delivered within 3 working days, n'ịhụ na a na-ebelata oge ọdịda akụrụngwa.

N'ahịa nhazi plastik zuru ụwa ọnụ, SME nwere ihe karịrị 70% nke ngụkọta ọnụ ọgụgụ nke ụlọ ọrụ, na mkpa mmepụta ha ji mara “bara uru, kwụsie ike, na akụ na ụba”. Emepụtara usoro ZTE nke ọma iji gboo mkpa ahịa a. Kemgbe mmalite ya, ọ na-ọtụtụ ebe ghọtara site ahịa na ihe karịrị 30 mba na mpaghara, gụnyere China, Ndịda Ebe Ọwụwa Anyanwụ Eshia, Middle East, na Eastern Europe. Ọnụ ọgụgụ dị ukwuu nke nzaghachi ndị ahịa na-egosi na usoro ZTE nwere arụmọrụ mmepụta kwụsiri ike, ọnụego ruru eru nke emechara ngwaahịa dị n'elu 98%, nkezi ọdịda-free ọrụ oge karịrị 8000 awa, na ụgwọ mmezi kwa 1000 awa ọrụ bụ ihe na-erughị 500 dollar US, nke dị nnọọ ala karịa nkezi ụlọ ọrụ. Ihe data ndị a na-egosi n'ụzọ zuru ezu arụmọrụ dị elu na ntụkwasị obi nke usoro ZTE, making it an ideal choice for SMEs to carry out plastic processing production.

ZTE model parameters

ZTE MODEL offers an excellent price/performance ratio and is designed with parameters to suit most materials. It adopts a reliable standard transmission system, which ensures stable operation while effectively controlling the overall cost, making it the first choice for customers who pursue practicality and economy.

The parameter design of the ZTE series fully considers the processing characteristics of general polymer materials, and each model is optimized for specific production scales and material types. The specific torque of 6 N.m/cm³ is a balanced choice for general plastic processing, which can ensure sufficient mixing and plasticization of materials while avoiding excessive energy consumption. Ike moto bụ isi dabara na dayameta nke skru na ọsọ mmepụta iji bulie arụmọrụ ike n'ọrụ wee belata oriri ike nke ọ bụla mmepụta otu nkeji.. The mmepụta ọsọ nke 600rpm kwesịrị ekwesị maka na-aga n'ihu na kwụsiri ike mmepụta nke general plastics, enwere ike ịhazi ya n'ime oke dị iche iche dịka njirimara ihe dị iche iche na ihe ngwaahịa chọrọ.

Oke oghere oghere (D0/Tuz) nke 1.55 ma ọ bụ 1.55/1.68 e mere dị ka dị iche iche ịghasa diameters. Ụdị ịghasa pere mpe (25, 35) ịmụta a ofu oghere omimi ruru nke 1.55, nke na-elekwasị anya na ịdị n'otu nke nnyefe ihe na ịgwakọta; ndị ibu ịghasa ụdị (50, 65, 75, 95) nye abụọ oghere omimi nhọrọ nhọrọ, nke enwere ike ịhọrọ dịka ndị ahịa si dị’ kpọmkwem ihe ndochi ego na ngwaahịa chọrọ. Ọmụmaatụ, mgbe a na-edozi plastik gbanwetụrụ na ọnụọgụ njuputa 20-30%, oghere omimi ruru nke 1.68 nwere ike inye ohere nchekwa ihe buru ibu, melite ọnụego njuputa na ikike mmepụta, mgbe 1.55 Ratio dabara adabara maka resin dị ọcha ma ọ bụ ihe ndị nwere obere juputara, n'ịhụ mmetụta ngwakọta ka mma.

Nlereanya	Torque pụrụ iche (N.m/cm³)	Ike moto (Kw)	Ọsọ mmepụta	Omimi oghere ratioD0/ Di
25	6	7.5	600	1.55
35	6	18.5	600	1.55
50	6	55	600	1.55/1.68
65	6	110	600	1.55/1.68
75	6	160	600	1.55/1.68
95	6	300	600	1.55/1.68

Ihe nlereanya ọ bụla nke usoro ZTE nwere nhazi ngwa doro anya iji gboo mkpa dị iche iche nke SMEs:

• ZTE 25: Ihe nlereanya kacha nta na usoro, na isi moto ike nke 7.5Kw, adabara obere-ogbe mmepụta nke laabu samples, nnwale mmepụta nke ngwaahịa ọhụrụ, ma ọ bụ obere mmepụta nke masterbatches site na obere ụlọ ọrụ. Ọdịdị kọmpat ya na-ewe obere ohere ma dị mfe ịkwaga na ịwụnye, na-eme ka ọ bụrụ ezigbo nhọrọ maka R&D ụlọ nyocha na obere ụlọ ọrụ.
• ZTE 35: Na isi moto ike nke 18.5Kw, ọ dabara maka obere na ọkara-sized ogbe mmepụta nke n'ozuzu plastics na obere-ejuputa gbanwetụrụ plastics, dị ka ngwaahịa rọba kwa ụbọchị, profaịlụ plastik dị mfe, wdg. Ọ nwere ezigbo nguzozi n'etiti ike mmepụta na ike oriri, na ọ bụ ihe nlereanya a na-ejikarị eme ihe na usoro ZTE.
• ZTE 50: Ejiri moto isi 55Kw, ọ nwere ike izute mkpa mmepụta nke ọkara nke SMEs, na ikike mmepụta nke 100-300kg / h maka plastik izugbe. Ọ dị mma maka mmepụta nke ihe ndị dị na plastik, ọkpọkọ ọkpọkọ, na ihe mpempe akwụkwọ, na nhọrọ ọnụọgụ omimi oghere abụọ na-eme ka ọ dịkwuo mfe ime mgbanwe na usoro ihe dị iche iche.
• ZTE 65: Na nnukwu moto 110Kw, ọ bụ ọkara na nnukwu ihe nlereanya na usoro ZTE, na ike mmepụta nke 200-500kg / h, adabara SMEs nwere dịtụ nnukwu mmepụta akpịrịkpa. Ọ nwere ike hazie plastik emezigharịrị n'ụzọ kwụsiri ike yana njuputa njuputa ruru 30%, a na-ejikwa ya n'ọtụtụ ebe na-emepụta akụkụ ime ụgbọ ala, shei ngwa ụlọ na ngwaahịa ndị ọzọ.
• ZTE 75: Ejiri moto isi 160Kw, ike mmepụta nwere ike iru 300-600kg / h, nke kwesịrị ekwesị maka nnukwu mmepụta nke plastik n'ozuzu na plastik gbanwere site na SMEs. Ya elu torque na nnukwu oghere omimi ruru hụ na oru oma ihe nhazi na ike ngwaahịa àgwà, na a na-ejikarị eme ihe na mmepụta profaịlụ plastik, efere na ngwaahịa ndị ọzọ nwere nnukwu mmepụta chọrọ.
• ZTE 95: Ihe nlereanya kachasị na usoro ZTE, na a 300Kw isi moto na ike mmepụta nke 500-800kg / h, adabara maka nnukwu SMEs ma ọ bụ ụlọ ọrụ dị mkpa iji gbasaa ikike mmepụta. Ọ nwere ike ijikwa ọrụ mmepụta na-aga n'ihu ruo ogologo oge, na usoro mgbasa ozi kachasị mma na-eme ka ụda ụda dị ala na obere mkpọtụ n'oge ọrụ dị elu, ibelata mmetụta na gburugburu mmepụta ihe.

Na mgbakwunye na isi ihe ndị e depụtara na tebụl, Usoro ZTE nwekwara ọtụtụ usoro nhazi zuru ezu iji hụ na arụ ọrụ kwụsiri ike na ịdị mma ngwaahịa:

• Ịkpọsa dayameta ziri ezi: A na-achịkwa nnabata nke dayameta nke ịghasa n'ime ± 0.05mm iji hụ na ịdị n'otu nke oghere ihe dị n'oge nnyefe na ịgwakọta., na-ezere mkpochasị oke mpaghara ma ọ bụ ngwakọta ezughi oke.
• Mpaghara kpo oku Barrel: Ọnụ ọgụgụ nke mpaghara kpo oku bụ 5-9 (dabere na ihe nlereanya), na mpaghara ọ bụla na-achịkwa onwe ya, with a temperature control accuracy of ±1℃, ensuring precise control of the material melting process.
• Usoro jụrụ oyi: Equipped with air cooling or water cooling system (optional according to the model), which can quickly cool the barrel and screws, prevent material overheating and decomposition, and adapt to continuous production for a long time.
• Usoro nri: Adopt a frequency conversion speed-regulating feeding machine, with a feeding accuracy of ±1%, ensuring stable material supply and avoiding uneven feeding caused by material bridging or arching.
• Transmission system: Adopt a hard tooth surface gearbox with a transmission efficiency of ≥95%, obere mkpọtụ (≤85dB), and a service life of more than 10 years under normal maintenance.

The parameter design of the ZTE series is not only based on the current market demand, but also has a certain forward-looking, which can adapt to the future development of SMEs. Ọmụmaatụ, the motor and electrical control system of all models adopt energy-saving designs, which can save 10-15% of energy compared with traditional extruders of the same type, in line with the global trend of energy conservation and emission reduction. N'otu oge ahụ, the equipment reserves expansion interfaces, and customers can upgrade the control system, feeding system and other components according to their own development needs, without replacing the entire equipment, further reducing the long-term investment cost.

Application scenarios of ZTE series

The ZTE series, with its high cost performance and stable performance, is widely used in various general plastic processing scenarios, covering multiple fields such as daily necessities, ihe owuwu, ngwá electronic, and automotive accessories. The following are the main application scenarios and corresponding processing requirements:

• General plastic particle production: This is the most common application scenario of the ZTE series, mainly processing PP, PE, ABS, PS, HIPS and other pure resins or recycled plastics into particles. The ZTE series can ensure the uniform particle size and density of the finished product, with a qualified rate of more than 99%. For recycled plastic processing, the equipment can be equipped with a degassing device to remove volatile gases in the material, improving the quality of recycled particles.
• Low-filled modified plastic production: For modified plastics with a filling amount of 10-30% (such as calcium carbonate filled PE/PP, talc filled ABS), the ZTE series can achieve uniform dispersion of fillers, na-ezere agglomeration nke fillers na-emetụta n'ibu Njirimara nke ngwaahịa. A na-eji ya eme ihe n'ọtụtụ ebe na-emepụta akụkụ plastik dị ọnụ ala dị ka oche plastik, igbe nchekwa, na shells ụmụaka ụmụaka.
• Mmepụta masterbatch omenala: Gụnyere masterbatches agba, na-ejuputa masterbatches, na ọrụ masterbatches (antistatic, mgbochi UV), usoro ZTE nwere ike hụ na ngwakọta nke pigmenti edo edo, ihe ndochi na ihe mgbakwunye na resin ebu, nwere otu agba nke ≥98%, izute agba chọrọ nke ngwaahịa plastik dị iche iche. Ụdị obere (ZTE 25/35) na-adabara obere-ogbe ahaziri mmepụta nke masterbatches, mgbe nnukwu ụdị (ZTE 65/75/95) na-adabara maka nnukwu mmepụta ihe.
• Mfepụta profaịlụ plastik dị mfe: Dị ka PVC window na ọnụ ụzọ profaịlụ, PE plastic ígwè profaịlụ, PP ịchọ mma profaịlụ, wdg. Usoro ZTE nwere ike inye nrụgide extrusion kwụsiri ike na ọsọ, n'ịhụ na akụkụ ziri ezi nke profaịlụ (ndidi ≤±0.1mm), na njedebe elu nke ngwaahịa na-ezute ụkpụrụ ụlọ ọrụ. Nhazi modular nke isi anwụ na-eme ka ọ dị mfe iji dochie ụdị profaịlụ dị iche iche, na-aghọta na mgbanwe mmepụta nke multiple iche.
• Mmepụta ọkpọkọ plastik: Maka obere na ọkara dayameta PE / PPR ọkpọkọ mmiri, PVC drainage ọkpọkọ, wdg., usoro ZTE nwere ike dakọtara na ọkpọkọ extrusion anwụ na isi na nha aka iji nweta mmepụta ọkpọkọ na-aga n'ihu ma kwụsie ike.. The okpomọkụ akara ziri ezi na ịghasa ọsọ nkwụsi ike nke akụrụngwa na-eme ka mgbidi ọkpụrụkpụ uniformity nke ọkpọkọ, na ọnụego ngafe ngwaahịa dị n'elu 98%.
• Mpempe akwụkwọ na ihe nkiri extrusion (inyeaka): Mgbe a kwadebere ya na mpempe akwụkwọ / ihe nkiri na-anwụ anwụ isi, Enwere ike iji usoro ZTE mee ihe maka extrusion nke mpempe akwụkwọ dị mkpa na ihe nkiri nke plastik n'ozuzu, dị ka ihe nkiri nkwakọ ngwaahịa PE, Ihe mpempe akwụkwọ PP maka ụlọ akwụkwọ, wdg. Ọ bụ ezie na emeghị ya nke ọma maka mmepụta ihe nkiri / mpempe akwụkwọ dị elu, ọ nwere ike izute isi mmepụta mkpa nke SMEs maka ala-ọgwụgwụ ngwaahịa.

Maka ọnọdụ ngwa dị iche iche, Zhuoyue Ụlọ ọrụ Twin Screw Extruder Machine na-enyekwa atụmatụ nhazi ezubere iche na nhazi nhazi usoro iji nyere ndị ahịa aka ịbawanye arụmọrụ nke usoro ZTE:

• Maka mmepụta urughuru: A na-atụ aro ka ịhazi pelletizer mgbanaka mmiri ma ọ bụ pelletizer na-ekpo ọkụ, na ebuli ihe ịghasa ọsọ na ọnọdụ okpomọkụ dị ka ebe mgbaze nke ihe ahụ si dị, iji hụ na ịcha ahụ dị mma ma belata ọgbọ uzuzu..
• N'ihi na gbanwetụrụ plastic mmepụta: A na-atụ aro ka ịtinye ngwaọrụ nri n'akụkụ maka mgbakwunye nke ndị na-ejuputa na ihe mgbakwunye, ma mezie ihe ngwakọta nke ịghasa ahụ iji welie mmetụta mgbasa nke ndị na-ejuputa ma zere mbelata arụmọrụ ngwaahịa kpatara site na ịgwakọta na-enweghị isi..
• Maka mmepụta masterbatch: A na-atụ aro ka iji ngwa ngwa ngwa ngwa ngwa ngwa maka ịgwakọta ihe, ma jikwaa ọsọ nri na ịghasa ọsọ nke extruder iji hụ na ngwakọta nke pigmenti na resins zuru ezu., ma melite mmetụta agba nke masterbatches.
• Maka mmepụta profaịlụ / ọkpọkọ: A na-atụ aro ka ịhazi tankị na-ekpo ọkụ na igwe traction na njikwa ọsọ ọsọ mgbe niile, ma kwalite okpomọkụ mmiri jụrụ oyi na ọsọ traction iji hụ na nkwụsi ike nke profaịlụ / ọkpọkọ.

Nnwale ikpe: SME nhazi plastik na Zhejiang, China, zụtara ZTE 50 model in 2022 iji mepụta PP jupụtara gbanwetụrụ plastik (njuputa ego 25%). Tupu iji usoro ZTE, ụlọ ọrụ ahụ na-eji otu ihe nkedo na-agbapụta otu aka nke abụọ, yana naanị ngwaahịa tozuru oke 85%, na akụrụngwa ọdịda ugboro ugboro, na-akwụ ụgwọ mmezi kwa ọnwa ihe dị ka 3000 yuan. Mgbe ịgbanwee na ZTE 50, ọnụ ahịa tozuru oke ruru 98.5%, E belatara ọnụego ọdịda akụrụngwa site na ihe karịrị 90%, ọnụ ahịa mmezi kwa ọnwa dị obere karịa 500 yuan, na ike mmepụta mụbara site na 150kg / h ruo 220kg / h. Enwetara ego na akụrụngwa n'ime 8 ọnwa, na uru kwa afọ mụbara karịa 200,000 yuan. Ikpe a na-egosipụta n'ụzọ zuru ezu uru nke usoro ZTE na-emeziwanye mmepụta mmepụta ihe, ibelata ọnụ ahịa yana ịkwalite ogo ngwaahịa maka SMEs.

Uru nke usoro ZTE tụnyere ngwaahịa ndị yiri ya

Na ahịa nke echekwa ejima-ịghasa extruders, Usoro ZTE nwere uru asọmpi doro anya ma e jiri ya tụnyere ngwaahịa ndị yiri ya nke ụdị ndị ọzọ, tumadi gosipụtara na akụkụ ndị a:

• Uru arụmọrụ ọnụ: Ọnụahịa nke usoro ZTE bụ 10-20% dị ala karịa nke ngwaahịa ndị yiri ya nke ụdị mba ụwa, na 5-10% dị ala karịa nke ụdị ụlọ dị elu, mgbe ị na-ejigide otu ma ọ bụ ọbụna arụmọrụ dị elu. Ihe ndị bụ isi (moto, igbe igbe, usoro nchịkwa) A na-ahọrọ ha niile site na ụdị ụlọ a ma ama nke nwere àgwà a pụrụ ịdabere na ya, nke na-eme ka nkwụsi ike nke akụrụngwa mgbe ị na-achịkwa ọnụ ahịa.
• Ntụkwasị obi ihe owuwu: Nabata nhazi ihe nkedo skru nke Zhuoyue na teknụzụ nhazi gbọmgbọm, ndu ọrụ skru bụ 30% ogologo oge karịa nke ngwaahịa ndị yiri ya, na gbọmgbọm eyi nguzogide na-abawanye site 25%. Usoro nnyefe agafeela 10,000 awa nke ike ọgwụgwụ ule, na ọdịda ọdịda dị obere karịa 0.5% n'ime oge ikike.
• Nchekwa ike na nchekwa gburugburu ebe obibi: Moto na-anabata mgbanwe ugboro ugboro imewe-azọpụta ume, na ike oriri kwa unit mmepụta bụ 10-15% ala karịa nke omenala extruders. Akụrụngwa na-eji obere mkpọtụ emebere, na mkpọtụ n'oge ọrụ bụ ≤85dB, nke na-ezute ụkpụrụ nchedo gburugburu ebe obibi nke mba ma na-eme ka ọnọdụ ọrụ nke ụlọ ọrụ ahụ dịkwuo mma.
• Nlekọta dị mfe: Nhazi modular nke igwe dum na-eme ka nkwụsịtụ na mgbakọ nke ihe ndị dị na ya dịkwuo mma. Nlekọta kwa ụbọchị chọrọ naanị ngwaọrụ dị mfe, na mmezi oge nke nkịtị mmejọ na-ebelata ihe karịrị 50% tụnyere ngwaahịa ndị yiri ya. Zhuoyue na-enye ntuziaka nlekọta zuru oke yana nkuzi vidiyo, nke nwere ike inyere ndị ahịa aka’ ndị ọrụ nlekọta ngwa ngwa mara nkà mmezi.
• Ngbanwe nhazi: Ọ bụ ezie na usoro ZTE bụ ngwaahịa ahaziri ahazi, Zhuoyue nwere ike ịnye mgbanwe ahaziri dịka ndị ahịa siri kwuo’ mkpa pụrụ iche, dị ka ịgbakwunye degassing ọdụ ụgbọ mmiri, na-agbanwe oke omimi oghere, dochie ihe pụrụ iche ihe ịghasa ihe, wdg. Usoro nhazi nhazi bụ naanị 7-15 ụbọchị, nke dị mkpụmkpụ karịa nkezi ụlọ ọrụ 20-30 ụbọchị.

Tụnyere ngwaahịa adịgboroja dị ọnụ ala na ahịa, nke ZTE Ejima ịghasa Extrusion Machine N'ogbe usoro nwere uru dị mkpa na àgwà na mgbe-ahịa ọrụ:

• Ngwaahịa adịgboroja na-ejikarị ihe ndị dị ala eme ihe maka skru na barel, na ndụ ọrụ nke naanị 3-6 ọnwa, mgbe usoro ZTE nwere ike iji ihe karịrị 2 years under normal use;
• Counterfeit products have simple control systems, low temperature control accuracy, and unstable product quality, while the ZTE series has precise temperature control and stable operation, ensuring the consistency of finished products;
• Counterfeit products have no after-sales service guarantee, and once a failure occurs, customers need to bear high maintenance costs and long downtime, while the ZTE series has a sound after-sales service system to ensure the continuity of production;
• Counterfeit products do not meet national safety and environmental protection standards, and there are potential safety hazards such as electrical leakage and excessive noise, while the ZTE series has passed national safety certification and environmental protection testing, and can be used with confidence.

Market feedback shows that among the customers who purchased the ZTE series, 95% of them are satisfied with the performance and cost performance of the equipment, na 80% of them will choose to repurchase Zhuoyue’s products when expanding production capacity or updating equipment. This fully proves the market recognition and competitive advantage of the ZTE series.

Nwụnye, commissioning and operation precautions of ZTE series

To ensure the stable operation and long service life of the ZTE series, correct installation, commissioning and standardized operation are crucial. The following are the key points of installation, commissioning and operation:

Installation precautions

• Site requirements: The installation site should be flat and solid, with a bearing capacity of ≥5t/m², and there should be no vibration source around to avoid affecting the operation stability of the equipment. The site should have sufficient space for operation, maintenance and material storage, with a reserved space of ≥1.5m around the equipment.
• Power supply requirements: The power supply should meet the rated power of the equipment, with a voltage fluctuation range of ≤±5%, and a dedicated circuit and leakage protector should be configured. The grounding resistance of the equipment should be ≤4Ω to ensure electrical safety.
• Water and gas supply: If the equipment is equipped with a water cooling system, the water supply pressure should be 0.2-0.4MPa, and the water quality should be clean and free of impurities to avoid blocking the cooling pipeline. The air source (if equipped with pneumatic components) should have a pressure of 0.5-0.7MPa, and be equipped with a dryer and oil-water separator to ensure the normal operation of pneumatic components.
• Installation and leveling: Use a level to adjust the level of the equipment, with a level error of ≤0.1mm/m, to ensure the coaxiality of the screw and the smooth operation of the transmission system. Fix the equipment with foundation bolts to prevent displacement during operation.

Commissioning key points

• Empty running test: Before feeding, carry out empty running test for 1-2 awa, check the operation of the transmission system, the rotation direction of the screw, and the temperature control accuracy of each heating zone. The empty running speed should be gradually increased from low speed (100rpm) to rated speed (600rpm), and abnormal noise, vibration and temperature rise should be checked during the process.
• Material trial run: Use clean general plastic particles (such as PP) for trial run, start feeding at low speed, and gradually increase the feeding amount and screw speed while observing the melting state of the material, extrusion pressure and product quality. Adjust the temperature of each heating zone according to the melting condition of the material to ensure full melting and no decomposition of the material.
• Parameter optimization: According to the trial run results, optimize the screw speed, nri ọsọ, temperature and other parameters to find the best process parameters for the production of specific materials, and record them for daily operation reference.

Operation precautions

• Pre-operation inspection: Before starting the machine every day, check the oil level of the gearbox, the tightness of the electrical connections, the cleanliness of the feeding hopper, and the operation of the cooling system to ensure that all parts are in normal condition.
• Material requirements: The processed materials should be clean and free of metal impurities to avoid damaging the screw and barrel. For hygroscopic materials (dị ka ABS, PA), they should be fully dried before processing to avoid bubbles and other defects in the product.
• Operation process: The machine should be started and stopped in accordance with the operating procedures. It is strictly forbidden to start the machine with material in the barrel, and it is strictly forbidden to stop the machine suddenly during operation (except for emergency situations). When changing materials, the barrel and screw should be cleaned to avoid material mixing and affecting product quality.
• Daily maintenance: Clean the equipment surface and feeding hopper after daily operation, check the wear of the screw and barrel regularly, and lubricate the moving parts according to the maintenance manual to extend the service life of the equipment.
• Emergency treatment: In case of equipment failure (such as overload, over-temperature, abnormal noise) during operation, stop the machine immediately, cut off the power supply, and contact the after-sales service personnel for treatment. It is strictly forbidden to disassemble the equipment without authorization to avoid expanding the fault.

Zhuoyue will send professional technicians to carry out on-site installation and commissioning for customers who purchase the ZTE series, and provide systematic operation and maintenance training for the customer’s operators and maintenance personnel, including theoretical training and on-site practical operation. The training content covers equipment structure, operating procedures, process parameter adjustment, common fault diagnosis and treatment, daily maintenance and other aspects, ensuring that the customer’s staff can independently operate and maintain the equipment.

Future development and upgrade of ZTE series

With the continuous development of the plastic processing industry and the increasing environmental protection requirements, Zhuoyue will continue to upgrade and optimize the ZTE series to meet the changing market demand:

• Energy saving upgrade: Further optimize the motor and control system, adopt permanent magnet synchronous motor and intelligent energy-saving control algorithm, and reduce the energy consumption per unit output by another 5-8% on the basis of the existing energy saving effect.
• Intelligence upgrade: Add an intelligent monitoring system to realize real-time monitoring of equipment operating parameters (okpomọkụ, ọsọ, nrụgide, current), fault early warning and remote diagnosis functions, helping customers realize unmanned operation and remote management of the equipment.
• Environmental protection upgrade: Strengthen the degassing and dust removal functions of the equipment, optimize the exhaust system, and further reduce the emission of volatile organic compounds (VOCs) and dust, meeting the higher environmental protection emission standards.
• Material adaptation upgrade: Develop special screw elements and barrel materials to expand the application range of the ZTE series, so that it can process some special materials (such as biodegradable plastics, plastik emegharịrị nwere ọdịnaya adịghị ọcha dị elu) on the basis of general plastics.
• Modular upgrade: Further optimize the modular design of the equipment, reduce the number of parts, improve the interchangeability of parts, and further shorten the maintenance time and reduce maintenance costs.

N'otu oge ahụ, Zhuoyue will continue to listen to customer feedback, collect application cases and improvement suggestions of the ZTE series in different regions and different application scenarios, and incorporate valuable suggestions into the product upgrade plan to make the ZTE series more in line with the actual production needs of customers. Zhuoyue is committed to making the ZTE series not only an economical and practical extruder product, but also a product that can keep up with the development of the industry and help SMEs achieve sustainable development.

In conclusion, the ZTE series co-rotating parallel twin-screw extruders is a high-cost performance product tailored for SMEs by Zhuoyue. It has the advantages of stable performance, mfe ọrụ, low maintenance cost and wide application range, and can fully meet the basic production needs of SMEs in plastic processing. With the continuous upgrade and improvement of the product, the ZTE series will continue to play an important role in the plastic processing industry, helping more SMEs reduce production costs, improve product quality and enhance market competitiveness.