HTS System Co-Rotating Parallel Twin-Screw Extruders

HTS System Co-Rotating Parallel Twin-Screw Extruders

Usoro HTS nke ngalaba na-atụgharị myirịta Onye nrụpụta ejima ịghasa Extruder bụ ọkwa kachasị elu na mmepe nke ngwaahịa ngwaahịa, emebere iji zute ihe kachasị mkpa nke nhazi plastik nke oge a, ngwakọta, na ngwa extrusion. N'ime ọtụtụ iri afọ nke nka injinia na ihe ọhụrụ na-aga n'ihu, usoro a na-akọwapụta ụkpụrụ arụmọrụ site na ijikọta oke torque, oke ọsọ, na kacha uzo uzo, na-ebuga arụmọrụ na-enweghị atụ, ntụkwasị obi, na versatility. The machine’s high torque and speed are combined with a higher groove ratio, which can be selected from 1.4 ka 1.8, except for special applications. This thoughtful design allows for a higher filling of the material in the screw, which, when combined with the high speed, significantly increases the capacity of the machine while reducing energy consumption per unit of output, thus achieving a double economic benefit for our clients—lower operational costs and higher production yields. Whether used for general plastic compounding, engineering plastic modification, filled masterbatch production, or specialized high-performance material processing, the HTS series stands out as a robust, oru oma, and cost-effective solution that adapts to diverse production needs.

Unlike traditional Ejima Screw Extruder Supplier that often compromise on either speed or torque, A na-emepụta usoro HTS iji dozie ha abụọ, n'ịhụ na arụmọrụ na-agbanwe agbanwe ọbụlagodi n'okpuru ibu dị elu, arụ ọrụ na-aga n'ihu. Nkwekọrịta na-emekọ ihe ọnụ na-eme ka a hụ na a na-edobe ihe na akwa akwa, ịgwakọta, na agbaze, na-eme ka ngwaahịa njedebe dị elu na-agbanwe agbanwe. Nke a dị oke mkpa maka ngwa chọrọ mgbasa ozi nke ọma, dị ka agba masterbatches, ihe mgbakwunye na-arụ ọrụ, na ihe mejupụtara, ebe ọbụna obere esemokwu nwere ike imetụta arụmọrụ ngwaahịa ikpeazụ. The extruders na-wuru na anwụ ngwa ngwa n'uche, na-eji ihe ndị dị elu na nhazi nhazi nke ọma na-eguzogide ọnọdụ siri ike nke mmepụta mmepụta ihe, gụnyere oke okpomọkụ, ihe na-emebi emebi, na ogologo oge ọrụ. Na mgbakwunye, Nhazi modular nke usoro HTS na-enye ohere maka nhazi na nhazi dị mfe, na-enyere ndị ahịa aka ịmegharị igwe na-agbanwe agbanwe chọrọ mmepụta ma belata oge nkwụsị.

Usoro HTS abụghị naanị ngwa ngwa; ọ bụ ihe ngwọta zuru oke e mere iji welie arụmọrụ zuru oke nke ahịrị mmepụta gị. Site na nkenke-engineered kposara na elu akara usoro, a na-ahazi akụrụngwa ọ bụla ka ọ rụọ ọrụ n'otu n'otu, n'ịhụ na ịrụ ọrụ nke ọma, mfe ọrụ, na obere mmezi. Ma ị bụ onye nrụpụta obere ihe na-achọ ịgbasa ikike mmepụta gị ma ọ bụ nnukwu ụlọ ọrụ mmepụta ihe na-achọ ịkwalite akụrụngwa gị dị ugbu a, Usoro HTS na-enye ọtụtụ ụdị na nhazi iji gboo mkpa gị. Na-elekwasị anya na ike arụmọrụ, àgwà ngwaahịa, and operational reliability, the HTS series is the ideal choice for businesses looking to gain a competitive edge in the global plastic processing industry.

ZG series gearboxes High-efficiency transmission and power proportioning total solution

At the heart of the HTS series’ exceptional performance lies the ZG series gearboxes, a high-efficiency transmission and power proportioning total solution developed and manufactured exclusively by Zhuoyue. These gearboxes are engineered with a symmetrical force-driven structure, which is fundamentally different from the traditional parallel three-shaft structure used in most industry competitors. This innovative design delivers a range of key advantages, including high torque, oke ọsọ, high precision, and high efficiency, making it the perfect match for the HTS series extruders and targeting the production of resin with the advantages of high output and high quality. The symmetrical force-driven structure ensures that power is distributed evenly across the gears, reducing stress concentration and improving overall durability and reliability.

During normal operation, the improved transmission efficiency of the ZG series gearboxes translates to tangible benefits for our clients. The optimized design reduces operating noise, creating a quieter and more comfortable working environment for operators. Na mgbakwunye, the high precision of the gearboxes ensures stable power transmission, improving the reliability and safety of the entire extruder system. This not only reduces the risk of equipment failure but also minimizes usage and maintenance costs over the machine’s lifespan. The ZG series gearboxes are built to withstand the high torque and speed requirements of the HTS series, ensuring long-term stable operation even under continuous heavy load conditions. Each gearbox undergoes rigorous testing and quality control to ensure it meets the highest industry standards, providing our clients with peace of mind and consistent performance.

The ZG series gearboxes are also designed with versatility in mind, able to adapt to different models of the Ejima Screw Extruder N'ogbe HTS series and a wide range of production applications. Whether you are processing low-viscosity materials or high-viscosity engineering plastics, the ZG series gearboxes deliver the precise power and torque needed to ensure optimal extrusion performance. The gearboxes are easy to maintain, with accessible components and a modular design that allows for quick repairs and replacements, minimizing downtime and maximizing production efficiency. With the ZG series gearboxes, the HTS series extruders achieve a level of performance and reliability that sets them apart from the competition, making them the preferred choice for discerning manufacturers worldwide.

Technical features

The HTS series co-rotating parallel Ụlọ ọrụ ejima ịghasa Extruder, combined with the ZG series gearboxes, boast a range of advanced technical features that set them apart from traditional extruders. These features are designed to enhance performance, ntụkwasị obi, and ease of operation, ensuring that our clients can achieve the highest levels of production efficiency and product quality. The key technical features of the HTS series and ZG series gearboxes are as follows:

• Small die with multiple teeth: The small die with multiple teeth design ensures precise material extrusion and uniform product cross-sections, making it ideal for applications requiring high precision, such as thin-walled tubes, fine profiles, and specialized components. This design also reduces material waste and improves production efficiency by ensuring that the material is extruded evenly and consistently.
• Stable running, noise reduction optimized load equalization structure: The load equalization structure is optimized to ensure stable operation even under high-load conditions, reducing vibration and noise. Ọ bụghị naanị na nke a na-eme ka gburugburu ebe ọrụ dịkwuo mma kamakwa ọ na-agbatị ogologo ndụ igwe site na ibelata iyi na ịdọka na ihe ndị bụ isi.. Arụ ọrụ kwụsiri ike na-ahụkwa na ịdịmma ngwaahịa na-agbanwe agbanwe, ka a na-ebelata ngbanwe na arụmọrụ.
• Usoro nhazi eze kachasị mma na profaịlụ eze: A na-ahazi nhazi nha nha na profaịlụ eze nke igbe igbe nke ZG iji bulie arụmọrụ nnyefe ike wee belata esemokwu.. Nhazi a na-eme ka a hụ na igbe gear na-arụ ọrụ nke ọma na nke ọma, ọbụna na nnukwu ọsọ na torques, mgbe ị na-ebelata ike ọnwụ. Profaịlụ nha nha nke kachasị na-ebelatakwa akwa na akwa, ịgbatị ndụ igbe gearbox na ibelata ụgwọ ọrụ mmezi.
• Mbelata ujo na mkpọtụ, ụbara gia na-ebu ikike na ntụkwasị obi: Site na ibelata ujo ịma jijiji na mkpọtụ, the HTS series and ZG series gearboxes provide a more stable and reliable operation. The increased gear carrying capacity ensures that the gearboxes can withstand the high torques and speeds required for demanding applications, while the reduced vibration and noise improve the overall reliability of the entire extruder system.
• Maximum specific torque 16.5Nm/Cm³: The HTS series, particularly the HTS SUPER model, offers a maximum specific torque of 16.5Nm/Cm³, which is among the highest in the industry. This high specific torque allows for higher material filling rates, increased production capacity, and improved mixing efficiency, making it ideal for processing high-viscosity materials and complex compounds.

HTS model parameters

Usoro HTS BASIC na-eji mgbasa ozi na-emepe emepe site na ndị na-emepụta Europe na-eduga ma na-enye mgbanwe nke nhọrọ site na nhazi nhazi dị iche iche..

Usoro HTS PLUS na-eji mgbasa ozi dị elu mepụtara ma rụpụta ya n'ime ụlọ site na Excellence maka ngwa dị ka plastik injinia na masterbatches jupụtara..

Zhuoyue nwere mpako iwebata usoro extruders ọhụrụ: HTS SUPER anyị. Ya torque njupụta nke 16.5 na Do/Di ruru nke 1.55/1.68, Zhuoyue's HTS SUPER nwere olu efu kachasị elu na 16.5 torque njupụta na ụlọ ọrụ. Na mgbakwunye na owuwu ya siri ike, A na-ejikọta ahịrị a na nha moto buru ibu ka ọ bụrụ ezigbo ọrụ na-aga n'ihu 24/7/365 mmepụta

The HTS SUPPER series adopts Zhuoyue’s newly developed ultra-high torque transmission, and the structural design of each key component of the extruder has been newly optimized for the high torque and high-speed characteristics of this series, which is also Zhuoyue’s highest-end extruder series and represents the advanced level of extruder development in China.