HTS System Co-Rotating Parallel Twin-Screw Extruders

HTS System Co-Rotating Parallel Twin-Screw Extruders

The HTS series of co-rotating parallel Twin Screw Extruder Manufacturer is the highest level of excellence in the development of the product range, designed to meet the most demanding requirements of modern plastic processing, compounding, and extrusion applications. With decades of engineering expertise and continuous innovation, this series redefines performance standards by integrating high torque, high speed, and optimized groove ratios, delivering unparalleled efficiency, reliability, and versatility. The machine’s high torque and speed are combined with a higher groove ratio, which can be selected from 1.4 do 1.8, except for special applications. This thoughtful design allows for a higher filling of the material in the screw, which, when combined with the high speed, significantly increases the capacity of the machine while reducing energy consumption per unit of output, thus achieving a double economic benefit for our clients—lower operational costs and higher production yields. Whether used for general plastic compounding, engineering plastic modification, filled masterbatch production, or specialized high-performance material processing, the HTS series stands out as a robust, efficient, and cost-effective solution that adapts to diverse production needs.

Unlike traditional Twin Screw Extruder Supplier that often compromise on either speed or torque, the HTS series is engineered to balance both, ensuring consistent performance even under high-load, continuous operation. The co-rotating parallel design ensures that materials are subjected to uniform shear, mixing, and melting, resulting in high-quality end products with consistent properties. This is particularly critical for applications requiring precise material dispersion, such as color masterbatches, functional additives, and composite materials, where even minor inconsistencies can affect the final product’s performance. The extruders are built with durability in mind, using high-grade materials and precision manufacturing processes to withstand the harsh conditions of industrial production, including high temperatures, corrosive materials, and long operating hours. Additionally, the modular design of the HTS series allows for easy customization and maintenance, enabling clients to adapt the machine to changing production requirements and minimize downtime.

The HTS series is not just a piece of equipment; it is a comprehensive solution designed to enhance the overall efficiency of your production line. From the precision-engineered screws to the advanced control system, every component is optimized to work in harmony, ensuring smooth operation, easy operation, and minimal maintenance. Whether you are a small-scale manufacturer looking to expand your production capacity or a large industrial enterprise seeking to upgrade your existing equipment, the HTS series offers a range of models and configurations to meet your specific needs. With a focus on energy efficiency, product quality, and operational reliability, the HTS series is the ideal choice for businesses looking to gain a competitive edge in the global plastic processing industry.

ZG series gearboxes High-efficiency transmission and power proportioning total solution

At the heart of the HTS series’ exceptional performance lies the ZG series gearboxes, a high-efficiency transmission and power proportioning total solution developed and manufactured exclusively by Zhuoyue. These gearboxes are engineered with a symmetrical force-driven structure, which is fundamentally different from the traditional parallel three-shaft structure used in most industry competitors. This innovative design delivers a range of key advantages, including high torque, high speed, high precision, and high efficiency, making it the perfect match for the HTS series extruders and targeting the production of resin with the advantages of high output and high quality. The symmetrical force-driven structure ensures that power is distributed evenly across the gears, reducing stress concentration and improving overall durability and reliability.

During normal operation, the improved transmission efficiency of the ZG series gearboxes translates to tangible benefits for our clients. The optimized design reduces operating noise, creating a quieter and more comfortable working environment for operators. Additionally, the high precision of the gearboxes ensures stable power transmission, improving the reliability and safety of the entire extruder system. This not only reduces the risk of equipment failure but also minimizes usage and maintenance costs over the machine’s lifespan. The ZG series gearboxes are built to withstand the high torque and speed requirements of the HTS series, ensuring long-term stable operation even under continuous heavy load conditions. Each gearbox undergoes rigorous testing and quality control to ensure it meets the highest industry standards, providing our clients with peace of mind and consistent performance.

The ZG series gearboxes are also designed with versatility in mind, able to adapt to different models of the Twin Screw Extruder Wholesale HTS series and a wide range of production applications. Whether you are processing low-viscosity materials or high-viscosity engineering plastics, the ZG series gearboxes deliver the precise power and torque needed to ensure optimal extrusion performance. The gearboxes are easy to maintain, with accessible components and a modular design that allows for quick repairs and replacements, minimizing downtime and maximizing production efficiency. With the ZG series gearboxes, the HTS series extruders achieve a level of performance and reliability that sets them apart from the competition, making them the preferred choice for discerning manufacturers worldwide.

Technical features

The HTS series co-rotating parallel Twin Screw Extruder Factory, combined with the ZG series gearboxes, boast a range of advanced technical features that set them apart from traditional extruders. These features are designed to enhance performance, reliability, and ease of operation, ensuring that our clients can achieve the highest levels of production efficiency and product quality. The key technical features of the HTS series and ZG series gearboxes are as follows:

• Small die with multiple teeth: The small die with multiple teeth design ensures precise material extrusion and uniform product cross-sections, making it ideal for applications requiring high precision, such as thin-walled tubes, fine profiles, and specialized components. This design also reduces material waste and improves production efficiency by ensuring that the material is extruded evenly and consistently.
• Stable running, noise reduction optimized load equalization structure: The load equalization structure is optimized to ensure stable operation even under high-load conditions, reducing vibration and noise. This not only improves the working environment but also extends the lifespan of the machine by minimizing wear and tear on key components. The stable operation also ensures consistent product quality, as fluctuations in performance are minimized.
• Optimized tooth orientation and tooth profile: The tooth orientation and tooth profile of the ZG series gearboxes are optimized to maximize power transmission efficiency and reduce friction. This design ensures that the gearboxes operate smoothly and efficiently, even at high speeds and torques, while minimizing energy loss. The optimized tooth profile also reduces wear and tear, extending the gearbox’s lifespan and reducing maintenance costs.
• Reduced shock vibration and noise, increased gear carrying capacity and reliability: By reducing shock vibration and noise, the HTS series and ZG series gearboxes provide a more stable and reliable operation. The increased gear carrying capacity ensures that the gearboxes can withstand the high torques and speeds required for demanding applications, while the reduced vibration and noise improve the overall reliability of the entire extruder system.
• Maximum specific torque 16.5Nm/Cm³: The HTS series, particularly the HTS SUPER model, offers a maximum specific torque of 16.5Nm/Cm³, which is among the highest in the industry. This high specific torque allows for higher material filling rates, increased production capacity, and improved mixing efficiency, making it ideal for processing high-viscosity materials and complex compounds.

HTS model parameters

The HTS BASIC range uses medium torque transmissions from leading European manufacturers and offers the flexibility of choice through different configuration combinations.

The HTS PLUS series uses a high-torque transmission developed and manufactured in-house by Excellence for applications such as engineering plastics and filled masterbatches.

Zhuoyue is proud to introduce the new series extruders: our HTS SUPER. With its torque density of 16.5 and Do/Di ratio of 1.55/1.68, Zhuoyue’s HTS SUPER features the highest free volume at 16.5 torque density in the industry. In addition to its robust construction, this line is coupled with a larger motor size to be a true workhorse for continuous 24/7/365 production

The HTS SUPPER series adopts Zhuoyue’s newly developed ultra-high torque transmission, and the structural design of each key component of the extruder has been newly optimized for the high torque and high-speed characteristics of this series, which is also Zhuoyue’s highest-end extruder series and represents the advanced level of extruder development in China.