ZTE Series Co-Rotating Parallel Twin-Screw Extruders

jerin ZTE haɗin gwiwar jujjuyawar tagwayen dunƙule extruders

A matsayin layin samfur na tattalin arziki da aiki na Zhuoyue, jeri na ZTE co-juyawa a layi daya Twin Screw Extruder Manufacturer an tsara shi musamman don abokan ciniki tare da buƙatun samarwa na asali. Yana kiyaye ainihin fa'idodin tsarin samfuran Zhuoyue na extruder, yayin da inganta tsarin daidaitawa don cimma mafi kyawun aikin farashi. Jerin ZTE ya dace da sarrafa kayan polymer gabaɗaya kamar robobi na gabaɗaya, robobi da aka gyara tare da ƙarancin cikawa, da na al'ada masterbatches, wanda zai iya biyan bukatun samar da yau da kullun na yawancin ƙananan masana'antu da matsakaitan masana'antu tare da ingantaccen aiki da ƙarancin kulawa.

Zhuoyue ya himmatu wajen samar da mafita mai inganci ga kanana da matsakaitan masana'antu (SMEs) a cikin masana'antar sarrafa filastik sama da shekaru goma, kuma jerin ZTE shine kristal na wannan alƙawarin. Ba kamar samfuran extruder masu tsayi masu tsayi waɗanda ke mai da hankali kan juzu'i mai ƙarfi da sauri don sarrafa abubuwa masu rikitarwa, An inganta jerin ZTE don mafi yawan yanayin samarwa a kasuwa, mai da hankali kan kwanciyar hankali, sauƙi na aiki, da ƙarancin kuɗin mallaka (TCO). Don SMEs waɗanda galibi sarrafa PP, PE, ABS, PS da sauran manyan robobi, ko robobi da aka gyara tare da adadin cikawa a ƙasa 30%, jerin ZTE na iya cika bukatun samarwa ba tare da buƙatar saka hannun jari a cikin kayan aiki masu tsada masu tsada ba, yadda ya kamata rage farkon saka hannun jari kofa da kuma aiki kasada.

Babban tsarin tsarin jerin ZTE ya gaji balagaggen Zhuoyue Twin Screw Extruder Supplier fasaha, gami da tsarin dunƙule mai haɗin gwiwa mai jujjuyawa, ƙirar ganga na zamani, da madaidaicin mashin ɗin dunƙule abubuwa. Ƙirar haɗin kai mai jujjuyawar daidaitattun ƙira yana tabbatar da haɗaɗɗen kayan haɗin kai da narkewa, guje wa matsalar rarrabuwar kayan da ba ta dace ba wacce ta zama ruwan dare a cikin masu fitar da kaya masu rahusa guda ɗaya, don haka inganta ingancin ƙãre kayayyakin da rage kayan datti. Tsarin ganga na zamani yana ba da damar rarrabuwa cikin sauƙi da kulawa, kuma ana iya maye gurbin sassan ganga da suka lalace daban-daban maimakon duka ganga, yana rage yawan farashin kulawa da raguwar lokaci. Abubuwan dunƙule an yi su da ƙarfe mai inganci mai inganci tare da maganin zafi, wanda ke da juriya mai kyau kuma yana iya daidaitawa da aiki na dogon lokaci na manyan robobi da ƙananan gyare-gyaren filastik, tsawaita rayuwar sabis na mahimman abubuwan haɗin gwiwa.

Dangane da aiki da sarrafawa, jerin ZTE suna ɗaukar tsarin sarrafawa mai sauƙi amma mai amfani, wanda ke da sauƙin koya da aiki, har ma ga masu aiki ba tare da ƙwarewar fasaha ba. Ƙungiyar sarrafawa tana sanye take da bayyanannun nunin dijital don zafin jiki, dunƙule gudun, da yawan ciyarwa, kuma ana iya daidaita sigogi tare da maɓalli ɗaya, gane madaidaicin iko na tsarin samarwa. A lokaci guda, tsarin yana sanye da ainihin ayyukan ƙararrawa kuskure, kamar ƙararrawar zafin jiki, ƙararrawa mai yawa, da rashin ƙararrawar kayan aiki, wanda zai iya tunatar da masu aiki akan lokaci game da yanayi mara kyau da kuma guje wa lalacewar kayan aiki da hatsarori na samarwa. Gabaɗaya ƙirar kayan aiki yana la'akari da ergonomics, tare da madaidaicin shimfidar maɓallan aiki da tagogin kallo, yin aikin yau da kullun da dubawa mafi dacewa.

Wani fa'ida na jerin ZTE shine babban daidaituwa tare da kayan taimako. Ana iya haɗa shi da sauri tare da kayan aikin taimako na gama gari a kasuwa, kamar busar da kayan abu, mixers, masu pelletizers, masu kwantar da hankali, da dai sauransu., don samar da cikakken layin samarwa. Zhuoyue kuma yana ba da shawarwarin daidaitawa na musamman bisa ga abokan ciniki’ ainihin samar da bukatun, taimaka wa abokan ciniki inganta shimfidar layin samarwa da haɓaka ingantaccen samarwa gabaɗaya. Ko shi ne pelletizing samar da janar roba barbashi, gyare-gyare na ƙananan filastik, ko samar da na al'ada launi masterbatches da aikin masterbatches, Za a iya daidaita jerin ZTE cikin sauƙi, tare da damar iya aiki daga 10kg / h zuwa 800kg / h wanda ke rufe ma'auni daban-daban na SMEs..

Daga hangen nesa na sabis na tallace-tallace, Zhuoyue yana ba da cikakken garantin tallace-tallace don jerin ZTE don warware abokan ciniki’ damuwa. Samfurin yana da lokacin garanti na watanni 12, kuma ainihin abubuwan haɗin kamar tsarin watsawa da injin suna da zaɓin garanti mai tsawo. Ƙungiyar sabis na bayan-tallace-tallace ta Zhuoyue tana da ƙwararrun ma'aikatan fasaha da hanyar sadarwar sabis na sauti, wanda zai iya samar da shigarwa a kan shafin, ƙaddamarwa, da sabis na horo don abokan ciniki. Don gazawar kayan aikin gama gari, ƙungiyar bayan-tallace-tallace na iya ba da tallafin fasaha mai nisa a ciki 2 hours, kuma idan ana buƙatar kulawa a kan wurin, ma'aikatan sabis na iya isa masana'antar abokin ciniki a ciki 48 hours a mafi yawan yankuna. Bugu da kari, Hakanan Zhuoyue yana samar da isassun kayan gyara, da kayan gyara gama gari kamar abubuwan dunƙulewa, ganga masu linzami, kuma ana iya isar da hatimi a ciki 3 kwanakin aiki, ensuring that the equipment downtime is minimized.

In the global plastic processing market, SMEs account for more than 70% of the total number of enterprises, and their production needs are characterized by “practical, barga, da tattalin arziki”. The ZTE series is precisely developed to meet this market demand. Since its launch, it has been widely recognized by customers in more than 30 countries and regions, including China, Kudu maso gabashin Asiya, Gabas ta Tsakiya, da Gabashin Turai. A large number of customer feedback shows that the ZTE series has stable production performance, the qualified rate of finished products is above 98%, the average failure-free operation time is more than 8000 hours, and the maintenance cost per 1000 hours of operation is less than 500 US dollars, which is far lower than the industry average. These data fully prove the high cost performance and reliability of the ZTE series, sanya shi kyakkyawan zaɓi ga SMEs don aiwatar da samar da sarrafa filastik.

sigogin samfurin ZTE

ZTE MODEL yana ba da kyakkyawan ƙimar farashi / aiki kuma an tsara shi tare da sigogi don dacewa da yawancin kayan. Yana ɗaukar ingantaccen daidaitaccen tsarin watsawa, wanda ke tabbatar da aikin barga yayin da yake sarrafa ƙimar gabaɗaya, yin shi na farko zabi ga abokan ciniki da suka bi practicality da tattalin arziki.

Tsarin siga na jerin ZTE yayi la'akari da halayen sarrafa kayan kayan polymer gabaɗaya, kuma kowane samfurin an inganta shi don takamaiman ma'auni na samarwa da nau'ikan kayan aiki. Takamammen karfin juyi na 6 N.m/cm³ daidaitaccen zaɓi ne don sarrafa filastik gabaɗaya, wanda zai iya tabbatar da isassun hadawa da filastik kayan aiki yayin guje wa yawan amfani da makamashi. Babban ƙarfin motar yana daidaitawa tare da diamita na dunƙule da saurin fitarwa don haɓaka ƙarfin amfani da makamashi da rage yawan kuzarin kowane fitowar naúrar.. Saurin fitarwa na 600rpm ya dace da ci gaba da ingantaccen samar da robobi na gabaɗaya, kuma za'a iya daidaita shi a cikin wani takamaiman kewayon bisa ga halaye daban-daban na kayan abu da buƙatun samfur.

Ramin zurfin rabo (D0/Talata) na 1.55 ko 1.55/1.68 an tsara shi bisa ga daban-daban diamita dunƙule. Ƙananan samfuran dunƙulewa (25, 35) riƙi wani kafaffen Ramin zurfin rabo na 1.55, wanda ke mayar da hankali kan daidaiton isar da kayayyaki da haɗuwa; mafi girma dunƙule model (50, 65, 75, 95) samar da zaɓuɓɓukan rabo mai zurfin rami guda biyu, wanda za a iya zaba bisa ga abokan ciniki’ takamaiman adadin kayan cikawa da buƙatun samfur. Misali, lokacin sarrafa robobi da aka gyara tare da adadin cikawa 20-30%, Ramin zurfin rabo na 1.68 zai iya samar da wurin ajiya mafi girma, inganta ƙimar cikawa da ƙarfin samarwa, yayin da 1.55 rabo ya fi dacewa da guduro mai tsabta ko ƙananan kayan da aka cika, tabbatar da ingantaccen tasirin hadawa.

Samfura	Takamaiman karfin juyi (N.m/cm³)	Babban ikon mota (Kw)	Saurin fitarwa	Ramin zurfin ramin ramiD0/Di
25	6	7.5	600	1.55
35	6	18.5	600	1.55
50	6	55	600	1.55/1.68
65	6	110	600	1.55/1.68
75	6	160	600	1.55/1.68
95	6	300	600	1.55/1.68

Kowane samfurin jerin ZTE yana da bayyanannen matsayi na aikace-aikacen don saduwa da buƙatun SMEs daban-daban:

• ZTE 25: Mafi ƙarancin samfurin a cikin jerin, tare da babban ƙarfin motar 7.5Kw, ya dace da ƙananan samar da samfuran dakin gwaje-gwaje, gwajin samar da sababbin samfurori, ko ƙananan samar da masterbatches ta ƙananan kamfanoni. Karamin tsarin sa yana ɗaukar ƙasa da sarari kuma yana da sauƙin motsawa da shigarwa, sanya shi kyakkyawan zaɓi don R&D dakunan gwaje-gwaje da ƙananan tarurrukan bita.
• ZTE 35: Tare da babban ƙarfin motar 18.5Kw, ya dace da ƙanana da matsakaita-matsakaici na samar da robobi na gabaɗaya da ƙananan gyare-gyaren filastik, kamar samfuran filastik yau da kullun, bayanan filastik mai sauƙi, da dai sauransu. Yana da ma'auni mai kyau tsakanin ƙarfin samarwa da amfani da makamashi, kuma shine samfurin da aka fi amfani dashi a cikin jerin ZTE.
• ZTE 50: An sanye shi da babban motar 55Kw, zai iya saduwa da matsakaici-sikelin samar da bukatun SMEs, tare da ƙarfin samarwa na 100-300kg / h don robobi na gaba ɗaya. Ya dace da samar da ƙwayoyin filastik, kayan aikin bututu, da takardar kayan, da zaɓuɓɓukan rabon zurfin rami biyu suna sa ya zama mai sassauƙa wajen daidaitawa da ƙirar abubuwa daban-daban.
• ZTE 65: Tare da babban motar 110Kw, matsakaici ne kuma babban samfuri a cikin jerin ZTE, tare da iya aiki na 200-500kg / h, dace da SMEs tare da in mun gwada da manyan samar ma'auni. It can stably process modified plastics with a filling amount of up to 30%, and is widely used in the production of automotive interior parts, home appliance shells and other products.
• ZTE 75: Equipped with a 160Kw main motor, the production capacity can reach 300-600kg/h, which is suitable for large-scale production of general plastics and modified plastics by SMEs. Its high torque and large slot depth ratio ensure efficient material processing and stable product quality, and it is often used in the production of plastic profiles, plates and other products with high output requirements.
• ZTE 95: The largest model in the ZTE series, with a 300Kw main motor and a production capacity of 500-800kg/h, is suitable for large-scale SMEs or enterprises that need to expand production capacity. Yana iya ɗaukar ayyukan samar da ci gaba na dogon lokaci, da kuma ingantaccen tsarin watsawa yana tabbatar da ƙananan ƙararrawa da ƙananan girgiza yayin aiki mai girma, rage tasiri akan yanayin samarwa.

Baya ga ainihin sigogi da aka jera a cikin tebur, jerin ZTE kuma yana da adadin cikakkun sigogin ƙira don tabbatar da ingantaccen aiki da ingancin samfur:

• Matsakaicin daidaiton diamita: Ana sarrafa juriya na diamita na dunƙule a cikin ± 0.05mm don tabbatar da daidaituwar rata na kayan yayin aikawa da haɗuwa., guje wa juzu'i na gida ko rashin isassun hadawa.
• Yankin dumama ganga: Yawan dumama zones ne 5-9 (dangane da samfurin), kuma kowane yanki ana sarrafa kansa, tare da daidaiton kula da zafin jiki na ± 1 ℃, ensuring precise control of the material melting process.
• Tsarin sanyaya: Equipped with air cooling or water cooling system (optional according to the model), which can quickly cool the barrel and screws, prevent material overheating and decomposition, and adapt to continuous production for a long time.
• Tsarin ciyarwa: Adopt a frequency conversion speed-regulating feeding machine, with a feeding accuracy of ±1%, ensuring stable material supply and avoiding uneven feeding caused by material bridging or arching.
• Transmission system: Adopt a hard tooth surface gearbox with a transmission efficiency of ≥95%, ƙaramar hayaniya (≤85dB), and a service life of more than 10 years under normal maintenance.

The parameter design of the ZTE series is not only based on the current market demand, but also has a certain forward-looking, wanda zai iya daidaitawa ga ci gaban SMEs na gaba. Misali, tsarin sarrafa motoci da na lantarki na duk samfuran suna ɗaukar ƙirar ceton makamashi, wanda zai iya ajiyewa 10-15% na makamashi idan aka kwatanta da na gargajiya extruders iri ɗaya, daidai da yanayin duniya na kiyaye makamashi da rage fitar da hayaki. A lokaci guda, kayan aikin suna tanadin musaya na fadadawa, kuma abokan ciniki na iya haɓaka tsarin sarrafawa, tsarin ciyarwa da sauran abubuwan da suka shafi ci gaban kansu, ba tare da maye gurbin duka kayan aiki ba, yana kara rage farashin zuba jari na dogon lokaci.

Yanayin aikace-aikacen jerin ZTE

Farashin ZTE, tare da high kudin yi da kuma barga yi, Ana amfani da ko'ina a cikin yanayin sarrafa filastik daban-daban, rufe filayen da yawa kamar kayan yau da kullun, gini, kayan lantarki, da na'urorin haɗi na mota. Wadannan su ne ainihin yanayin aikace-aikacen da kuma buƙatun sarrafawa masu dacewa:

• Gabaɗaya samar da ƙwayar filastik: Wannan shine mafi yawan yanayin aikace-aikacen da aka fi sani da jerin ZTE, yafi sarrafa PP, PE, ABS, PS, HIPS da sauran tsaftataccen resins ko robobin da aka sake fa'ida su cikin barbashi. A ZTE jerin iya tabbatar da uniform barbashi size da yawa na ƙãre samfurin, tare da ƙwararrun ƙimar fiye da 99%. Don sarrafa robobin da aka sake yin fa'ida, kayan aiki za a iya sanye su da na'urar cirewa don cire iskar gas a cikin kayan, inganta ingancin sake sarrafa barbashi.
• Ƙarƙashin gyare-gyaren samar da filastik: Don robobi da aka gyara tare da adadin cikawa 10-30% (kamar calcium carbonate cika PE/PP, talc cika ABS), da ZTE jerin iya cimma uniform watsawa na fillers, guje wa agglomeration na fillers da kuma shafar kayan aikin injiniya na samfur. Ana amfani da shi sosai wajen samar da sassa na filastik masu arha kamar kujerun filastik, akwatunan ajiya, da harsashi na wasan yara.
• Ƙirƙirar masterbatch na al'ada: Ciki har da masterbatches launi, cika masterbatches, da aikin masterbatches (antistatic, anti-UV), da ZTE jerin iya tabbatar da uniform hadawa na pigments, fillers da additives tare da guduro mai ɗauka, tare da daidaituwar launi na ≥98%, saduwa da bukatun launi na samfuran filastik daban-daban. Ƙananan samfura (ZTE 25/35) sun dace da ƙaramin tsari na musamman na samar da masterbatches, yayin da manyan samfurori (ZTE 65/75/95) sun dace da samar da yawan jama'a.
• Extrusion bayanin martaba mai sauƙi na filastik: Irin su PVC taga da bayanin martaba, PE filastik karfe bayanan martaba, Bayanan kayan ado na PP, da dai sauransu. A ZTE jerin iya samar da barga extrusion matsa lamba da sauri, tabbatar da daidaiton girman bayanan martaba (haƙuri ≤± 0.1mm), da saman ƙare na samfurori ya dace da ka'idodin masana'antu. Zane-zane na zamani na shugaban mutun yana sauƙaƙa maye gurbin nau'ikan bayanan martaba daban-daban, gane da m samar da mahara iri.
• Filastik samar da bututu: Don ƙananan diamita PE/PPR bututun samar da ruwa, PVC magudanar bututu, da dai sauransu., da ZTE jerin iya dace da bututu extrusion mutu shugaban da sizing hannun riga don cimma ci gaba da kuma barga bututu samar.. Daidaitaccen kula da zafin jiki da kwanciyar hankali na sauri na kayan aiki yana tabbatar da daidaiton kauri na bango na bututu, kuma ƙimar izinin samfur yana sama 98%.
• Sheet da extrusion fim (taimako): Lokacin da aka sanye da takarda mai dacewa/fim mutu shugaban, Za a iya amfani da jerin ZTE don extrusion na bakin ciki zanen gado da kuma fina-finan na general robobi, kamar finafinan marufi na PE, PP takardar kayan don kayan aiki, da dai sauransu. Ko da yake ba a keɓance shi na musamman don samar da fim / takarda mai inganci ba, zai iya cika ainihin bukatun samar da SMEs don ƙananan samfurori.

Don yanayin aikace-aikacen daban-daban, Zhuoyue Twin Screw Extruder Machine Factory Har ila yau, yana ba da shawarwarin daidaitawa da aka yi niyya da aiwatar da hanyoyin ingantawa don taimakawa abokan ciniki haɓaka aikin jerin ZTE:

• Don samar da kwayoyin halitta: Ana bada shawara don saita pelletizer na zobe na ruwa ko pelletizer mai sanyaya iska, kuma inganta saurin dunƙule da sigogin zafin jiki bisa ga ma'anar narkewar kayan don tabbatar da yankan sassauƙa na barbashi da rage ƙurar ƙura..
• Don gyarar samar da filastik: Ana ba da shawarar ƙara na'urar ciyarwa ta gefe don ƙari da ƙari da ƙari, da daidaita abubuwan haɗakarwa na dunƙule don haɓaka tasirin tarwatsawa na filaye da guje wa raguwar aikin samfur wanda ya haifar da cakuduwar da ba ta dace ba..
• Don samar da masterbatch: Ana ba da shawarar yin amfani da mahaɗa mai sauri don haɗawa da kayan da aka rigaya, da sarrafa saurin ciyarwa da saurin dunƙulewa na extruder don tabbatar da cikar haɗuwar pigments da resins., da inganta tasirin canza launi na masterbatches.
• Don bayanin martaba/samuwar bututu: Ana ba da shawarar saita tanki mai ƙima da injin motsa jiki tare da sarrafa saurin sauri, kuma inganta yanayin zafin ruwa mai sanyaya da saurin juyewa don tabbatar da daidaiton girman bayanan martaba/bututu.

Tabbatar da harka: A plastic processing SME in Zhejiang, China, purchased a ZTE 50 model in 2022 to produce PP filled modified plastics (adadin cika 25%). Before using the ZTE series, the enterprise used a second-hand single-screw extruder, with a product qualified rate of only 85%, and frequent equipment failures, with monthly maintenance costs of about 3000 yuan. After switching to the ZTE 50, the product qualified rate increased to 98.5%, the equipment failure rate was reduced by more than 90%, the monthly maintenance cost was less than 500 yuan, and the production capacity increased from 150kg/h to 220kg/h. The investment in the equipment was recovered within 8 watanni, and the annual profit increased by more than 200,000 yuan. This case fully demonstrates the advantages of the ZTE series in improving production efficiency, reducing costs and improving product quality for SMEs.

Advantages of ZTE series compared with similar products

In the market of economical twin-screw extruders, the ZTE series has obvious competitive advantages compared with similar products of other brands, mainly reflected in the following aspects:

• Cost performance advantage: The price of the ZTE series is 10-20% lower than that of similar products of international brands, kuma 5-10% lower than that of domestic high-quality brands, while maintaining the same or even higher performance. The core components (mota, gearbox, tsarin sarrafawa) are all selected from well-known domestic brands with reliable quality, which ensures the stability of the equipment while controlling the cost.
• Structural reliability: Adopt Zhuoyue’s patented screw element design and barrel processing technology, the screw service life is 30% longer than that of similar products, kuma an ƙara juriya ga ganga 25%. Tsarin watsawa ya wuce 10,000 awanni gwajin gajiya, kuma adadin gazawar bai kai ba 0.5% a cikin lokacin garanti.
• Ajiye makamashi da kare muhalli: Motar tana ɗaukar ƙira mai ceton kuzari, kuma makamashin da ake amfani da shi a kowace naúrar fitarwa shine 10-15% kasa da na gargajiya extruders. Kayan aiki yana sanye da ƙananan ƙirar ƙira, kuma amo yayin aiki shine ≤85dB, wanda ya dace da ka'idojin kare muhalli na kasa da kuma inganta yanayin aiki na taron.
• Mai sauƙin kulawa: Tsarin tsari na injin gabaɗaya yana sa ɓarna da haɗuwa da abubuwan da suka dace. Kulawar yau da kullun yana buƙatar kayan aiki masu sauƙi kawai, kuma ana taqaitaccen lokacin kula da kurakuran gama gari da fiye da haka 50% idan aka kwatanta da samfurori iri ɗaya. Zhuoyue yana ba da cikakkun littattafan kulawa da koyaswar bidiyo, wanda zai iya taimakawa abokan ciniki’ Ma'aikatan kulawa da sauri su mallaki ƙwarewar kulawa.
• Sassaucin gyare-gyare: Ko da yake jerin ZTE samfuri ne da aka daidaita, Zhuoyue na iya samar da gyare-gyare na musamman bisa ga abokan ciniki’ bukatu na musamman, kamar ƙara tashar jiragen ruwa, canza Ramin zurfin rabo, maye gurbin abubuwa na musamman kayan dunƙule, da dai sauransu. Zagayen keɓancewa kawai 7-15 kwanaki, wanda ya fi guntu fiye da matsakaicin masana'antu 20-30 kwanaki.

Idan aka kwatanta da samfuran jabu masu rahusa a kasuwa, ZTE Twin Screw Extrusion Machine Wholesale jerin yana da mahimman fa'idodi a cikin inganci da sabis na tallace-tallace:

• Kayayyakin jabu sukan yi amfani da ƙananan kayan don sukurori da ganga, tare da rayuwar sabis kawai 3-6 watanni, yayin da ZTE jerin za a iya amfani da fiye da 2 shekaru karkashin al'ada amfani;
• Counterfeit products have simple control systems, low temperature control accuracy, and unstable product quality, while the ZTE series has precise temperature control and stable operation, ensuring the consistency of finished products;
• Counterfeit products have no after-sales service guarantee, and once a failure occurs, customers need to bear high maintenance costs and long downtime, while the ZTE series has a sound after-sales service system to ensure the continuity of production;
• Counterfeit products do not meet national safety and environmental protection standards, and there are potential safety hazards such as electrical leakage and excessive noise, while the ZTE series has passed national safety certification and environmental protection testing, and can be used with confidence.

Market feedback shows that among the customers who purchased the ZTE series, 95% of them are satisfied with the performance and cost performance of the equipment, kuma 80% of them will choose to repurchase Zhuoyue’s products when expanding production capacity or updating equipment. This fully proves the market recognition and competitive advantage of the ZTE series.

Shigarwa, commissioning and operation precautions of ZTE series

To ensure the stable operation and long service life of the ZTE series, correct installation, commissioning and standardized operation are crucial. The following are the key points of installation, commissioning and operation:

Installation precautions

• Site requirements: The installation site should be flat and solid, with a bearing capacity of ≥5t/m², and there should be no vibration source around to avoid affecting the operation stability of the equipment. The site should have sufficient space for operation, maintenance and material storage, with a reserved space of ≥1.5m around the equipment.
• Power supply requirements: The power supply should meet the rated power of the equipment, with a voltage fluctuation range of ≤±5%, and a dedicated circuit and leakage protector should be configured. The grounding resistance of the equipment should be ≤4Ω to ensure electrical safety.
• Water and gas supply: If the equipment is equipped with a water cooling system, the water supply pressure should be 0.2-0.4MPa, and the water quality should be clean and free of impurities to avoid blocking the cooling pipeline. The air source (if equipped with pneumatic components) should have a pressure of 0.5-0.7MPa, and be equipped with a dryer and oil-water separator to ensure the normal operation of pneumatic components.
• Installation and leveling: Use a level to adjust the level of the equipment, with a level error of ≤0.1mm/m, to ensure the coaxiality of the screw and the smooth operation of the transmission system. Fix the equipment with foundation bolts to prevent displacement during operation.

Commissioning key points

• Empty running test: Before feeding, carry out empty running test for 1-2 hours, check the operation of the transmission system, the rotation direction of the screw, and the temperature control accuracy of each heating zone. The empty running speed should be gradually increased from low speed (100rpm) to rated speed (600rpm), and abnormal noise, vibration and temperature rise should be checked during the process.
• Material trial run: Use clean general plastic particles (such as PP) for trial run, start feeding at low speed, and gradually increase the feeding amount and screw speed while observing the melting state of the material, extrusion pressure and product quality. Adjust the temperature of each heating zone according to the melting condition of the material to ensure full melting and no decomposition of the material.
• Parameter optimization: According to the trial run results, optimize the screw speed, gudun ciyarwa, temperature and other parameters to find the best process parameters for the production of specific materials, and record them for daily operation reference.

Operation precautions

• Pre-operation inspection: Before starting the machine every day, check the oil level of the gearbox, the tightness of the electrical connections, the cleanliness of the feeding hopper, and the operation of the cooling system to ensure that all parts are in normal condition.
• Material requirements: The processed materials should be clean and free of metal impurities to avoid damaging the screw and barrel. For hygroscopic materials (kamar ABS, PA), they should be fully dried before processing to avoid bubbles and other defects in the product.
• Operation process: The machine should be started and stopped in accordance with the operating procedures. It is strictly forbidden to start the machine with material in the barrel, and it is strictly forbidden to stop the machine suddenly during operation (except for emergency situations). When changing materials, the barrel and screw should be cleaned to avoid material mixing and affecting product quality.
• Daily maintenance: Clean the equipment surface and feeding hopper after daily operation, check the wear of the screw and barrel regularly, and lubricate the moving parts according to the maintenance manual to extend the service life of the equipment.
• Emergency treatment: In case of equipment failure (such as overload, over-temperature, abnormal noise) during operation, stop the machine immediately, cut off the power supply, and contact the after-sales service personnel for treatment. It is strictly forbidden to disassemble the equipment without authorization to avoid expanding the fault.

Zhuoyue will send professional technicians to carry out on-site installation and commissioning for customers who purchase the ZTE series, and provide systematic operation and maintenance training for the customer’s operators and maintenance personnel, including theoretical training and on-site practical operation. The training content covers equipment structure, operating procedures, process parameter adjustment, common fault diagnosis and treatment, daily maintenance and other aspects, ensuring that the customer’s staff can independently operate and maintain the equipment.

Future development and upgrade of ZTE series

With the continuous development of the plastic processing industry and the increasing environmental protection requirements, Zhuoyue will continue to upgrade and optimize the ZTE series to meet the changing market demand:

• Energy saving upgrade: Further optimize the motor and control system, adopt permanent magnet synchronous motor and intelligent energy-saving control algorithm, and reduce the energy consumption per unit output by another 5-8% on the basis of the existing energy saving effect.
• Intelligence upgrade: Add an intelligent monitoring system to realize real-time monitoring of equipment operating parameters (zafin jiki, gudun, matsa lamba, current), fault early warning and remote diagnosis functions, helping customers realize unmanned operation and remote management of the equipment.
• Environmental protection upgrade: Strengthen the degassing and dust removal functions of the equipment, optimize the exhaust system, and further reduce the emission of volatile organic compounds (VOCs) and dust, meeting the higher environmental protection emission standards.
• Material adaptation upgrade: Develop special screw elements and barrel materials to expand the application range of the ZTE series, so that it can process some special materials (such as biodegradable plastics, robobi da aka sake yin fa'ida tare da ƙarancin ƙazanta) on the basis of general plastics.
• Modular upgrade: Further optimize the modular design of the equipment, reduce the number of parts, improve the interchangeability of parts, and further shorten the maintenance time and reduce maintenance costs.

A lokaci guda, Zhuoyue will continue to listen to customer feedback, collect application cases and improvement suggestions of the ZTE series in different regions and different application scenarios, and incorporate valuable suggestions into the product upgrade plan to make the ZTE series more in line with the actual production needs of customers. Zhuoyue is committed to making the ZTE series not only an economical and practical extruder product, but also a product that can keep up with the development of the industry and help SMEs achieve sustainable development.

In conclusion, the ZTE series co-rotating parallel twin-screw extruders is a high-cost performance product tailored for SMEs by Zhuoyue. It has the advantages of stable performance, sauki aiki, low maintenance cost and wide application range, and can fully meet the basic production needs of SMEs in plastic processing. With the continuous upgrade and improvement of the product, the ZTE series will continue to play an important role in the plastic processing industry, helping more SMEs reduce production costs, improve product quality and enhance market competitiveness.