Extrusoras de doble tornillo paralelas co-rotativas del sistema HTS

Extrusoras de doble tornillo paralelas co-rotativas del sistema HTS

La serie HTS de paralelo co-rotativo Fabricante de extrusoras de doble tornillo es el más alto nivel de excelencia en el desarrollo de la gama de productos, Diseñado para cumplir con los requisitos más exigentes del procesamiento de plástico moderno., compuesto, y aplicaciones de extrusión. Con décadas de experiencia en ingeniería e innovación continua., Esta serie redefine los estándares de rendimiento al integrar un alto par, alta velocidad, y relaciones de ranura optimizadas, ofreciendo una eficiencia incomparable, fiabilidad, y versatilidad. The machine’s high torque and speed are combined with a higher groove ratio, which can be selected from 1.4 a 1.8, except for special applications. This thoughtful design allows for a higher filling of the material in the screw, which, when combined with the high speed, significantly increases the capacity of the machine while reducing energy consumption per unit of output, thus achieving a double economic benefit for our clients—lower operational costs and higher production yields. Whether used for general plastic compounding, engineering plastic modification, filled masterbatch production, or specialized high-performance material processing, the HTS series stands out as a robust, eficiente, and cost-effective solution that adapts to diverse production needs.

Unlike traditional Proveedor de extrusoras de doble tornillo that often compromise on either speed or torque, the HTS series is engineered to balance both, ensuring consistent performance even under high-load, continuous operation. The co-rotating parallel design ensures that materials are subjected to uniform shear, mezclando, y derritiéndose, resulting in high-quality end products with consistent properties. This is particularly critical for applications requiring precise material dispersion, such as color masterbatches, functional additives, y materiales compuestos, where even minor inconsistencies can affect the final product’s performance. The extruders are built with durability in mind, using high-grade materials and precision manufacturing processes to withstand the harsh conditions of industrial production, including high temperatures, corrosive materials, and long operating hours. Additionally, the modular design of the HTS series allows for easy customization and maintenance, enabling clients to adapt the machine to changing production requirements and minimize downtime.

The HTS series is not just a piece of equipment; it is a comprehensive solution designed to enhance the overall efficiency of your production line. From the precision-engineered screws to the advanced control system, every component is optimized to work in harmony, ensuring smooth operation, easy operation, and minimal maintenance. Whether you are a small-scale manufacturer looking to expand your production capacity or a large industrial enterprise seeking to upgrade your existing equipment, the HTS series offers a range of models and configurations to meet your specific needs. With a focus on energy efficiency, calidad del producto, and operational reliability, the HTS series is the ideal choice for businesses looking to gain a competitive edge in the global plastic processing industry.

ZG series gearboxes High-efficiency transmission and power proportioning total solution

At the heart of the HTS series’ exceptional performance lies the ZG series gearboxes, a high-efficiency transmission and power proportioning total solution developed and manufactured exclusively by Zhuoyue. These gearboxes are engineered with a symmetrical force-driven structure, which is fundamentally different from the traditional parallel three-shaft structure used in most industry competitors. This innovative design delivers a range of key advantages, including high torque, alta velocidad, high precision, and high efficiency, making it the perfect match for the HTS series extruders and targeting the production of resin with the advantages of high output and high quality. The symmetrical force-driven structure ensures that power is distributed evenly across the gears, reducing stress concentration and improving overall durability and reliability.

During normal operation, the improved transmission efficiency of the ZG series gearboxes translates to tangible benefits for our clients. The optimized design reduces operating noise, creating a quieter and more comfortable working environment for operators. Additionally, the high precision of the gearboxes ensures stable power transmission, improving the reliability and safety of the entire extruder system. This not only reduces the risk of equipment failure but also minimizes usage and maintenance costs over the machine’s lifespan. The ZG series gearboxes are built to withstand the high torque and speed requirements of the HTS series, ensuring long-term stable operation even under continuous heavy load conditions. Each gearbox undergoes rigorous testing and quality control to ensure it meets the highest industry standards, providing our clients with peace of mind and consistent performance.

The ZG series gearboxes are also designed with versatility in mind, able to adapt to different models of the Extrusora de doble tornillo al por mayor HTS series and a wide range of production applications. Whether you are processing low-viscosity materials or high-viscosity engineering plastics, Las cajas de engranajes de la serie ZG brindan la potencia y el torque precisos necesarios para garantizar un rendimiento de extrusión óptimo.. Las cajas de cambios son fáciles de mantener., con componentes accesibles y un diseño modular que permite reparaciones y reemplazos rápidos, Minimizar el tiempo de inactividad y maximizar la eficiencia de la producción.. Con las cajas de cambios de la serie ZG, Las extrusoras de la serie HTS alcanzan un nivel de rendimiento y confiabilidad que las diferencia de la competencia., convirtiéndolos en la opción preferida de los fabricantes más exigentes en todo el mundo..

Características técnicas

La serie HTS paralela co-rotativa Fábrica de extrusoras de doble tornillo, combinado con las cajas de cambios de la serie ZG, cuentan con una gama de características técnicas avanzadas que los diferencian de las extrusoras tradicionales. Estas características están diseñadas para mejorar el rendimiento., fiabilidad, y facilidad de operación, Garantizar que nuestros clientes puedan alcanzar los más altos niveles de eficiencia de producción y calidad del producto.. Las características técnicas clave de las cajas de cambios de las series HTS y ZG son las siguientes:

• Troquel pequeño con varios dientes.: El troquel pequeño con diseño de múltiples dientes garantiza una extrusión precisa del material y secciones transversales uniformes del producto., haciéndolo ideal para aplicaciones que requieren alta precisión, como tubos de paredes delgadas, perfiles finos, y componentes especializados. Este diseño también reduce el desperdicio de material y mejora la eficiencia de la producción al garantizar que el material se extruya de manera uniforme y consistente..
• funcionamiento estable, estructura de ecualización de carga optimizada con reducción de ruido: La estructura de ecualización de carga está optimizada para garantizar un funcionamiento estable incluso en condiciones de carga elevada., reduciendo la vibración y el ruido. This not only improves the working environment but also extends the lifespan of the machine by minimizing wear and tear on key components. The stable operation also ensures consistent product quality, as fluctuations in performance are minimized.
• Optimized tooth orientation and tooth profile: The tooth orientation and tooth profile of the ZG series gearboxes are optimized to maximize power transmission efficiency and reduce friction. This design ensures that the gearboxes operate smoothly and efficiently, even at high speeds and torques, while minimizing energy loss. The optimized tooth profile also reduces wear and tear, extending the gearbox’s lifespan and reducing maintenance costs.
• Reduced shock vibration and noise, increased gear carrying capacity and reliability: By reducing shock vibration and noise, Las cajas de cambios de las series HTS y ZG proporcionan un funcionamiento más estable y confiable.. La mayor capacidad de carga de engranajes garantiza que las cajas de engranajes puedan soportar los altos pares y velocidades necesarios para aplicaciones exigentes., mientras que la vibración y el ruido reducidos mejoran la confiabilidad general de todo el sistema extrusor.
• Par específico máximo 16,5Nm/Cm³: La serie HTS, particularmente el modelo HTS SUPER, ofrece un par específico máximo de 16,5 Nm/Cm³, que se encuentra entre los más altos de la industria. Este alto par específico permite mayores tasas de llenado de material., mayor capacidad de producción, y eficiencia de mezcla mejorada, lo que lo hace ideal para procesar materiales de alta viscosidad y compuestos complejos.

Parámetros del modelo HTS

The HTS BASIC range uses medium torque transmissions from leading European manufacturers and offers the flexibility of choice through different configuration combinations.

The HTS PLUS series uses a high-torque transmission developed and manufactured in-house by Excellence for applications such as engineering plastics and filled masterbatches.

Zhuoyue is proud to introduce the new series extruders: our HTS SUPER. With its torque density of 16.5 and Do/Di ratio of 1.55/1.68, Zhuoyue’s HTS SUPER features the highest free volume at 16.5 torque density in the industry. In addition to its robust construction, this line is coupled with a larger motor size to be a true workhorse for continuous 24/7/365 production

La serie HTS SUPPER adopta la transmisión de par ultra alto recientemente desarrollada por Zhuoyue, y el diseño estructural de cada componente clave del extrusor se ha optimizado recientemente para las características de alto par y alta velocidad de esta serie., que también es la serie de extrusoras de más alta gama de Zhuoyue y representa el nivel avanzado de desarrollo de extrusoras en China..