HTS System Co-Rotating Parallel Twin-Screw Extruders

HTS System Co-Rotating Parallel Twin-Screw Extruders

The HTS series of co-rotating parallel Вытворца двухшнекового экструдара is the highest level of excellence in the development of the product range, designed to meet the most demanding requirements of modern plastic processing, compounding, and extrusion applications. With decades of engineering expertise and continuous innovation, this series redefines performance standards by integrating high torque, высокая хуткасць, and optimized groove ratios, delivering unparalleled efficiency, надзейнасць, and versatility. The machine’s high torque and speed are combined with a higher groove ratio, which can be selected from 1.4 каб 1.8, except for special applications. This thoughtful design allows for a higher filling of the material in the screw, which, у спалучэнні з высокай хуткасцю, значна павялічвае магутнасць машыны пры зніжэнні энергазатрат на адзінку прадукцыі, такім чынам мы атрымліваем падвойную эканамічную выгаду для нашых кліентаў — зніжэнне эксплуатацыйных выдаткаў і больш высокую вытворчасць. Выкарыстоўваецца Ці для агульнага злучэння пластмас, мадыфікацыя інжынернага пластыка, вытворчасць напоўненай маткавай сумесі, або спецыялізаваная высокапрадукцыйная апрацоўка матэрыялаў, серыя HTS вылучаецца як надзейная, эфектыўны, і эканамічна эфектыўнае рашэнне, якое адаптуецца да розных вытворчых патрэб.

У адрозненне ад традыцый Пастаўшчык двухшнековых экструдараў якія часта ідуць на кампраміс альбо з хуткасцю, альбо з крутоўным момантам, серыя HTS распрацавана, каб збалансаваць абодва, забяспечваючы стабільную працу нават пры высокай нагрузцы, бесперапынная праца. Паралельная канструкцыя, якая верціцца разам, гарантуе, што матэрыялы падвяргаюцца раўнамернаму зруху, змешванне, і плаўленне, resulting in high-quality end products with consistent properties. This is particularly critical for applications requiring precise material dispersion, such as color masterbatches, functional additives, and composite materials, where even minor inconsistencies can affect the final product’s performance. The extruders are built with durability in mind, using high-grade materials and precision manufacturing processes to withstand the harsh conditions of industrial production, including high temperatures, corrosive materials, and long operating hours. Дадаткова, the modular design of the HTS series allows for easy customization and maintenance, enabling clients to adapt the machine to changing production requirements and minimize downtime.

The HTS series is not just a piece of equipment; it is a comprehensive solution designed to enhance the overall efficiency of your production line. From the precision-engineered screws to the advanced control system, every component is optimized to work in harmony, ensuring smooth operation, easy operation, and minimal maintenance. Whether you are a small-scale manufacturer looking to expand your production capacity or a large industrial enterprise seeking to upgrade your existing equipment, the HTS series offers a range of models and configurations to meet your specific needs. With a focus on energy efficiency, якасць прадукцыі, and operational reliability, the HTS series is the ideal choice for businesses looking to gain a competitive edge in the global plastic processing industry.

ZG series gearboxes High-efficiency transmission and power proportioning total solution

At the heart of the HTS series’ exceptional performance lies the ZG series gearboxes, a high-efficiency transmission and power proportioning total solution developed and manufactured exclusively by Zhuoyue. These gearboxes are engineered with a symmetrical force-driven structure, which is fundamentally different from the traditional parallel three-shaft structure used in most industry competitors. This innovative design delivers a range of key advantages, including high torque, высокая хуткасць, high precision, and high efficiency, making it the perfect match for the HTS series extruders and targeting the production of resin with the advantages of high output and high quality. The symmetrical force-driven structure ensures that power is distributed evenly across the gears, зніжэнне канцэнтрацыі напружання і павышэнне агульнай трываласці і надзейнасці.

Падчас звычайнай працы, палепшаная эфектыўнасць трансмісіі каробак перадач серыі ZG дае адчувальныя перавагі для нашых кліентаў. Аптымізаваная канструкцыя зніжае працоўны шум, стварэнне больш ціхай і камфортнай рабочай асяроддзя для аператараў. Дадаткова, высокая дакладнасць каробак перадач забяспечвае стабільную перадачу магутнасці, павышэнне надзейнасці і бяспекі ўсёй сістэмы экструдара. Гэта не толькі зніжае рызыку выхаду з ладу абсталявання, але і мінімізуе выдаткі на выкарыстанне і абслугоўванне на працягу ўсяго тэрміну службы машыны. Скрынкі перадач серыі ZG створаны такім чынам, каб вытрымліваць патрабаванні высокага крутоўнага моманту і хуткасці серыі HTS, забеспячэнне доўгатэрміновай стабільнай працы нават ва ўмовах пастаяннай вялікай нагрузкі. Each gearbox undergoes rigorous testing and quality control to ensure it meets the highest industry standards, providing our clients with peace of mind and consistent performance.

The ZG series gearboxes are also designed with versatility in mind, able to adapt to different models of the Двухшнековый экструдар оптам HTS series and a wide range of production applications. Whether you are processing low-viscosity materials or high-viscosity engineering plastics, the ZG series gearboxes deliver the precise power and torque needed to ensure optimal extrusion performance. The gearboxes are easy to maintain, with accessible components and a modular design that allows for quick repairs and replacements, мінімізацыя часу прастою і максімізацыя эфектыўнасці вытворчасці. With the ZG series gearboxes, the HTS series extruders achieve a level of performance and reliability that sets them apart from the competition, making them the preferred choice for discerning manufacturers worldwide.

Technical features

The HTS series co-rotating parallel Фабрыка двухшнековых экструдараў, combined with the ZG series gearboxes, boast a range of advanced technical features that set them apart from traditional extruders. These features are designed to enhance performance, надзейнасць, and ease of operation, ensuring that our clients can achieve the highest levels of production efficiency and product quality. The key technical features of the HTS series and ZG series gearboxes are as follows:

• Small die with multiple teeth: The small die with multiple teeth design ensures precise material extrusion and uniform product cross-sections, робіць яго ідэальным для прыкладанняў, якія патрабуюць высокай дакладнасці, напрыклад, танкасценных труб, тонкія профілі, і спецыялізаваныя кампаненты. Гэтая канструкцыя таксама памяншае адходы матэрыялу і павышае эфектыўнасць вытворчасці, гарантуючы, што матэрыял экструдуецца раўнамерна і паслядоўна.
• Стабільны ход, шумапрыглушэнне аптымізаванай структуры выраўноўвання нагрузкі: Структура выраўноўвання нагрузкі аптымізавана для забеспячэння стабільнай працы нават ва ўмовах высокай нагрузкі, зніжэнне вібрацыі і шуму. Гэта не толькі паляпшае ўмовы працы, але і павялічвае тэрмін службы машыны за кошт мінімізацыі зносу асноўных кампанентаў. Стабільная праца таксама забяспечвае стабільную якасць прадукцыі, так як ваганні прадукцыйнасці зведзены да мінімуму.
• Аптымізаваныя арыентацыя і профіль зубоў: The tooth orientation and tooth profile of the ZG series gearboxes are optimized to maximize power transmission efficiency and reduce friction. This design ensures that the gearboxes operate smoothly and efficiently, even at high speeds and torques, while minimizing energy loss. The optimized tooth profile also reduces wear and tear, extending the gearbox’s lifespan and reducing maintenance costs.
• Reduced shock vibration and noise, increased gear carrying capacity and reliability: By reducing shock vibration and noise, the HTS series and ZG series gearboxes provide a more stable and reliable operation. The increased gear carrying capacity ensures that the gearboxes can withstand the high torques and speeds required for demanding applications, while the reduced vibration and noise improve the overall reliability of the entire extruder system.
• Maximum specific torque 16.5Nm/Cm³: The HTS series, particularly the HTS SUPER model, offers a maximum specific torque of 16.5Nm/Cm³, which is among the highest in the industry. This high specific torque allows for higher material filling rates, increased production capacity, and improved mixing efficiency, making it ideal for processing high-viscosity materials and complex compounds.

HTS model parameters

The HTS BASIC range uses medium torque transmissions from leading European manufacturers and offers the flexibility of choice through different configuration combinations.

The HTS PLUS series uses a high-torque transmission developed and manufactured in-house by Excellence for applications such as engineering plastics and filled masterbatches.

Zhuoyue is proud to introduce the new series extruders: our HTS SUPER. With its torque density of 16.5 and Do/Di ratio of 1.55/1.68, Zhuoyue’s HTS SUPER features the highest free volume at 16.5 torque density in the industry. In addition to its robust construction, this line is coupled with a larger motor size to be a true workhorse for continuous 24/7/365 production

The HTS SUPPER series adopts Zhuoyue’s newly developed ultra-high torque transmission, and the structural design of each key component of the extruder has been newly optimized for the high torque and high-speed characteristics of this series, which is also Zhuoyue’s highest-end extruder series and represents the advanced level of extruder development in China.