Iziphakeli ze-Volumetric zifanele izixazululo eziningi zokuphakelwa kwe-extruder futhi zinezindleko eziphansi nokusebenza kahle okuphezulu.
Nge 16 iminyaka yokusebenza ngezandla ekwakhiweni kwemishini ye-plastic extrusion nokwenza kahle, Ngeseke phezu 300 abakhiqizi kulo lonke elaseNyakatho Melika, EYurophu, kanye ne-Asia ekukhetheni amasistimu okudla alungile emigqeni yawo ye-extruder. I-volumetric feeder igqama njengesixazululo esisebenza kakhulu 80% yezinhlelo zokusebenza ze-extrusion ezijwayelekile-ukulinganisa ukufinyeleleka, ukwethembeka, kanye nokusebenziseka kalula ngenkathi iletha ukusebenza kokuphakela okungaguquki kwezinhlobonhlobo zezinto zepulasitiki. Ngokungafani nokunemba kokuphakelayo kokulahlekelwa kwesisindo okudinga ukutshalwa kwezimali okubalulekile kwangaphambili, iziphakeli ze-volumetric zinikeza enye indlela engabizi kakhulu ye-extrusion yenjongo evamile, lapho ukunemba okusesilinganisweni kanye nokuphumelela okuphezulu kuyimigomo eyinhloko Umkhiqizi we-Volumetric Feeder.

I Umphakeli we-Volumetric Feeder ilungele izixazululo eziningi ze-extruder feeding, inezici zokudla ezingabizi kakhulu futhi ezisebenza kahle kakhulu. Njengesisekelo sezikhungo zokucubungula ipulasitiki emhlabeni jikelele, lolu hlobo lokuphakelayo luklanyelwe ukuletha umthamo ongaguquki wezinto ezibonakalayo kuma-extruder (isikulufu esisodwa, isikulufu esikabili, noma izigaba ezimbili) ngaphandle kwesidingo sezinhlelo eziyinkimbinkimbi zokulinganisa isisindo. Lokhu kubalula kuhumushela ekusetshenzisweni kwezimali okuphansi (30-50% ngaphansi kokuphakelayo kokulahlekelwa kwesisindo) kanye nokugcinwa okuncane, okwenza ilungele abakhiqizi abancane kuya kwabamaphakathi, ukukhiqizwa kwevolumu ephansi ye-margin ephansi, kanye nezinhlelo zokusebenza lapho ukunemba komthamo okuqinile (±0.1%) ayidingeki.
Iziphakeli ze-Volumetric zihambisana emhlabeni wonke nezinqubo ze-extrusion ezihlanganisa:
Kulezi zicelo, ukunemba kwevolumu yokophakeli okungu-±2% kungaphezu kokwanele ukugcina okukhiphayo okungashintshi kanye nekhwalithi yomkhiqizo, kuyilapho ukuklama kwayo okumazombezombe kuqinisekisa ukusebenza okuthembekile ezindaweni zefekthri ezinokhahlo (izinga lokushisa lisukela ku-0°C-45°C, amazinga othuli aze afike ku-ISO 8573-1 Ikilasi 4).
I I-Volumetric Feeder Factory iqukethe isikulufu esingamawele, umgqomo, kanye ne-motor-izingxenye ezintathu ezibalulekile ezisebenza ngokuhambisana ukuze kuqedwe izinselelo ezivamile zokudlala amabhuloho, ukuvala, nokukhishwa okungaguquki. Ngokungafani ne-single-screw volumetric feeders (ijwayele ukushelela nokugeleza okungalingani), idizayini ye-twin-screw idala isenzo esihle sokususa esiqinisekisa ukunyakaza okuqinile kusuka ku-hopper kuya emphinjeni we-extruder feed.
Lapho impahla ingena emgqonyeni, isikulufu simane sijikeleziswa yi-roller enyakazayo, I-Volumetric Feeder Wholesale okungagcini nje ngokusunduza impahla phansi, kodwa futhi kunciphisa ukuvala, okwenza kube lula ukukhipha, ukonga isikhathi namandla, kanye nokuxazulula inkinga yokukhipha amanzi kancane okuthinta ukukhiqiza. I-roller enyakazayo (ifakwe endaweni yokungena ye-hopper) iphazamisa izinto ezisetshenziswayo ngobuningi ukuze kuvinjwe i-rat-holing kanye ne-bridging-izindaba ezihlupha abaphakeli be-screw eyodwa lapho becubungula izinto ezigeleza kancane njengama-regrind flakes noma ama-compounds agcwalisiwe. Lokhu kuyaluza, kuhlanganiswe nezikulufu ezimbili ezihlanganayo, iqinisekisa ukuthi impahla idluliselwa ngokuqhubekayo ku-extruder, ngisho nangamazinga aphansi okuphakelayo (5 kg/ihora) noma amanani aphezulu (2000 kg/ihora).
Iziphakeli zevolumu ye-Zhuoyue zisebenzisa idizayini ehlangene ye-twin-screw (ububanzi 15-50 mm) ngamaphrofayili e-screw enziwe ngokwezifiso ukufanisa izakhiwo zokugeleza kwempahla:
Izikulufu ezingamawele zishayelwa u-gearbox ovumelanisiwe ukuqinisekisa ijubane elilinganayo lokuzungezisa, ukuqeda ukucupha impahla kanye nokushisa phuca (okubalulekile ezintweni ezizwela izinga lokushisa njenge-PVC).
Umphongolo we-feeder wenziwa ngomshini nge-seamless carbon steel (noma 304 insimbi engagqwali yokudla/izicelo zebanga lezokwelapha) ngesiphetho sangaphakathi esibushelelezi (I-Ra ≤ 1.6μm) ukunciphisa ukunamathela kwezinto. I-hopper itholakala ku-5L, 10L, 20L, kanye namandla angu-50L, ngenketho ye-polycarbonate esobala yokuqapha izinga lezinto ezibonakalayo. Isisekelo sokudlidliza singakhethwa ezintweni ezisetshenziswayo ezigeleza kakhulu (isib., ingilazi fibre egcwele PA pellets), iphinde inciphise ingozi yokuvala.
Iziphakeli ze-Volumetric zifakwe amamotha e-IE3 asebenza kahle kakhulu (0.75kW-4.0kW) ezihlangabezana ne-EU Ecodesign Directive 2009/125/EC kanye namazinga wokonga ugesi wase-US DOE. Injini ishayela izikulufu ezimbili kanye nerola enyakazayo ngedrayivu eguquguqukayo (I-VFD), ukuvumela ukulungiswa kwesivinini okunembile (0-100 rpm) ukufanisa izimfuneko zokuphuma kwe-extruder. Izici zesistimu yokulawula:
I-Zhuoyue inikezela ngobubanzi obugcwele bokuphakelayo kwevolumu esikalini ukuze kufane nokukhishwayo kwe-extruder, kusukela lab-scale (5 kg/ihora) esikalini sezimboni (2000 kg/ihora) ukukhiqiza:
| Imodeli | I-Twin-Screw Diameter (mm) | Ibanga Lejubane (rpm) | Umthamo Wokudla (kg/ihora) | Amandla Ezimoto (kW) | Amandla weHopper (L) | Ukunemba |
|---|---|---|---|---|---|---|
| I-ZYVF-15 | 15 | 0-80 | 5-50 | 0.75 | 5 | ±2% |
| I-ZYVF-25 | 25 | 0-90 | 20-150 | 1.5 | 10 | ±2% |
| I-ZYVF-35 | 35 | 0-100 | 50-500 | 2.2 | 20 | ±2% |
| I-ZYVF-50 | 50 | 0-100 | 100-2000 | 4.0 | 50 | ±2% |
Universal Specifications: Wonke amamodeli asebenza ku-220V/380V 50/60Hz amandla angawodwa/ezigaba ezintathu, isisindo 25-85kg (kuye ngemodeli), futhi ifake idizayini ye-flange-mount yokunamathisela okuqondile kumphimbo we-extruder feed (iyahambisana 99% yemikhiqizo ye-extruder yomhlaba wonke).
Iziphakeli ze-Volumetric zinikeza izindleko eziphansi kakhulu zobunikazi (I-TCO) kwanoma yiluphi uhlelo lwe-extruder feeding system:
Okwendawo ye-extrusion ephakathi nendawo ene 4 abaphakeli, lokhu kusho ukonga izindleko eziphelele ze $15,000-$25,000 onyakeni wokuqala kuphela.
Umklamo olula wemishini we-volumetric feeders uyaqeda 90% amaphuzu okuhluleka atholakala kumasistimu okulahlekelwa isisindo (isib., layisha ukukhukhuleka kweseli, amaphutha okulinganisa izinzwa). Idatha yenkundla evela 200+ Imibukiso yokufakwa kwesiphakeli se-Zhuoyue:
I-anti-clogging enyakazayo ne-twin-screw design inciphisa isikhathi sokuphumula esingahlelelwe kusukela ekuminyeneni kwempahla - inkinga evamile ngeziphakeli zesikulufu esisodwa. (unomthwalo we 10-15% isikhathi sokuphumula se-extruder ezindaweni zepulasitiki).
Iziphakeli ze-Volumetric azidingi ulwazi olukhethekile lobuchwepheshe ukuze zisebenze:
Lokhu kuyinzuzo ebalulekile kubakhiqizi abanenzuzo ephezulu yama-opharetha noma abasebenzi bezobuchwepheshe abanomkhawulo, njengoba kunciphisa isikhathi sokuqeqesha kanye nephutha lomuntu.
Iziphakeli ze-volumetric ze-Zhuoyue ziphatha inqwaba yezinto zepulasitiki ngaphandle kokuguqulwa:
Okothintana nokudla noma izicelo zebanga lezokwelapha, ama-feeders angacushwa nge 304/316 izingxenye zensimbi engagqwali kanye nezinto zokugcoba ezithobela i-FDA (umhlangano 21 I-CFR 177.1520).
Umkhiqizi wamapayipi we-PVC ozinze e-Texas ubeke esikhundleni sokuphakela isikulufu esisodwa esiguga 4 I-Zhuoyue ZYVF-50 i-volumetric feeder in 2024 ukubhekana nezingqinamba zokukhiqiza:
Ngemuva kokufakwa kwe-ZYVF-50 feeders:
Umphathi wendawo wabika: "Abaphakeli be-Zhuoyue bebelokhu beshintsha umdlalo - opharetha bethu abasachithi amahora bevula ama-feeders., futhi izinga lethu lamapayipi alikaze lilingane. Sikwazile ukuqhubeka 2 amakhasimende amasha amakhulu ngenxa yokwanda komthamo wokukhiqiza.”
Iziphakeli ze-Volumetric zenzelwe ukufakwa kwe-plug-and-play:
Ukufakwa kuthatha 1-2 amahora okuphakelayo (awekho amathuluzi akhethekile adingekayo) - Ithimba lezobuchwepheshe elisendaweni ye-Zhuoyue lingasiza ngokufaka okuphakelayo okuningi kwemigqa yokukhiqiza egcwele.
Ukulinganisa kuqinisekisa ukunemba kokuphakelayo futhi kufanele kwenziwe ohlotsheni ngalunye lwempahla entsha:
Ukulinganisa kuthatha <30 imizuzu ngento ngayinye futhi ingenziwa yinoma yimuphi umqhubi oqeqeshiwe (ayikho isevisi yokulinganisa yangaphandle edingekayo).
Ukunakekelwa okuvamile kwandisa impilo yesiphakeli futhi kulondoloza ukusebenza:
I-Zhuoyue inikeza imanuwali yokulungisa ephelele enezithombe nemiyalo yesinyathelo nesinyathelo (itholakala ngesiNgisi, ISpanishi, kanye nesiJalimane) emaqenjini angaphakathi.
A: Yebo. Iziphakeli eziningi ze-volumetric (1 nge-resin eyinhloko, 1+ okwengeza/masterbatch) ingavunyelaniswa ne-extruder PLC ukuze kugcinwe isilinganiso sevolumu esinembile (isib., 95% I-PVC + 5% umbala masterbatch). Lena enye indlela engabizi kakhulu kunezinhlelo eziningi zokulahlekelwa isisindo ngezinhlelo zokusebenza ezingabalulekile zokuhlanganisa.
A: Iziphakeli ze-Volumetric zisebenza kahle kakhulu ngezinto ezigeleza mahhala (ukuminyana ngobuningi 0.5-0.9 g/cm³) njengama-pellets angama-virgin. Okokusebenza kokugeleza okuphansi (ukuminyana ngobuningi <0.4 g/cm³, isib., regrind flakes), sincoma inketho yesikulufu se-short-pitch + isisekelo sokudlidliza sokuthuthukisa ukugeleza nokugcina ukunemba.
A: Nakanjani. Uchungechunge lwe-ZYVF luka-Zhuoyue luklanyelwe ngokukhethekile ukucutshungulwa kwepulasitiki okugaywe kabusha - irola elishukumisayo elilwa nokuvala kanye nesibambo sedizayini eyisikulufu esiphindwe kabili esibamba ama-flakes/amapellets. Sincoma isikulufu esingagugi sezinto ezigaywe kabusha ezinokuqukethwe okungcolile okuphezulu (isib., ukungcola, izingcezu zensimbi).
A: Amamodeli ajwayelekile (ZYVF-15 ukuze ZYVF-50) ube nesikhathi sokuhola 3-4 amasonto. Ukulungiselela ngokwezifiso (insimbi engagqwali contact izingxenye, isisekelo sokudlidliza, Ukulawulwa kwe-HMI) dinga 5-6 amasonto. Ukukhiqizwa okusheshisiwe (2-isikhathi sokuhola ngesonto) iyatholakala ngokungeziwe 15% imali.
A: I-Zhuoyue inikeza iwaranti yeminyaka engu-2 kuzo zonke izingxenye zemishini (izikulufu, umgqomo, imoto, gearbox) kanye newaranti yonyaka ongu-1 ezingxenyeni zikagesi (I-VFD, Iphaneli yokulawula). Siphinde sinikeze izinketho zewaranti enwetshiwe (3-5 iminyaka) ngenkokhelo eyengeziwe, okubandakanya ukuvakashelwa kwaminyaka yonke kwesondlo sokuvimbela.
Ngokuba phezu 16 iminyaka, Okuphakelayo kwe-volumetric ka-Zhuoyue kube yinketho yokuzikhethela kubakhiqizi be-plastic extrusion abafuna okuthembekile., isixazululo sokudla esingabizi. Ukuthi ukhiqiza amapayipi e-PVC, Amashidi we-PE, noma amaphrofayili epulasitiki agaywe kabusha, ama-feeders ethu aletha ukusebenza okungaguquki, isikhathi esincane sokuphumula, kanye nenani eliphezulu - konke kusekelwe ukwesekwa kobuchwepheshe bomhlaba wonke kanye nerekhodi eliqinisekisiwe lempumelelo. Xhumana nethimba lethu labadayisi namuhla ukuze ucele umhlahlandlela wamahhala wokukhetha okuphakelayo kanye nekhotheshini ehambisana nezidingo eziqondile ze-extruder yakho.
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