I-Twin-screw Extruder

I-Mixer High and Low Temperature Cold Mixer

Lo mshini wakhiwe ngokusekelwe ekwethulweni nasekumunceni ubuchwepheshe obuphambili bangaphandle. Yamukela ukulawula kwe-PLC, inezinga eliphezulu lokuzenzakalela, omuhle kakhulu ukuxuba umphumela, imisebenzi ebanzi, isakhiwo esihlangene, nokubukeka okukhangayo. Kuyimishini ekahle yokuxuba ipulasitiki.

Umdidiyeli – I-High and Low Temperature Cold Mixer: SRL Series for Precision Plastic Mixing

Nge 19 iminyaka yobungcweti ekusetshenzisweni kwepulasitiki Umkhiqizi Womshini Wepulasitiki Ohlanganisayo ukwakhiwa kwemishini kanye nobunjiniyela bohlelo lokusebenza, Ngibambisene 350+ abakhiqizi kuyo yonke imboni yepulasitiki-kusuka emaphaketheni kuye ezimotweni-ukwandisa izinqubo zokuhlanganisa ukuze uthole ikhwalithi yezinto ezibonakalayo kanye nokusebenza kahle kokukhiqiza.. Uchungechunge lwe-SRL mixer ebandayo yokushisa okuphakeme nephansi (iyunithi yokuxuba ukushisa/okupholile) ime njengetshe legumbi lokuhlanganisa ipulasitiki yesimanje, ukubhekana nesidingo esibalulekile sokuxutshwa okufanayo, ukulawula izinga lokushisa, kanye nokuchithwa kwe-thermoplastics njenge-PVC, I-PE, PP, kanye nezinhlaka zobunjiniyela (I-ABS, I-PC). Yakhelwe kubuchwepheshe obungenisiwe baseYurophu futhi yacwengwa ngezidingo zokukhiqiza emhlabeni jikelele, le yunithi yokuxuba iletha ngokuzenzakalelayo, ukusebenza okuphindaphindwayo okuqeda ukungahambisani kokuxutshwa ngezandla futhi kunciphisa udoti wokukhiqiza kuze kufike 15%.

Umdidiyeli - I-High and Low Temperature Cold Mixer

Isicelo & Izici Eziyinhloko ze-SRL Series High/Low Temperature Cold Mixer

Iyunithi yokuxuba yochungechunge lwe-SRL iyasebenza ekuxubeni, umbala nokomisa kwe-resin ehlukahlukene njenge-poly、I-PE、PP、I-PVC polypropylene, i-poly chloride njll. kanye nenqubo yokomisa kanye nokushintshashintsha kwamapulasitiki obunjiniyela njenge-ABS PC njll ngaphambi kokwakhiwa nokucubungula kanye nokuxutshwa kwe-phenolic resin.. Ukuguquguquka kwayo kuyenza ibe ucezu lwemishini ebalulekile kokubili okukhethekile kweqoqo elincane kanye nokukhiqizwa kwezimboni ezinkulu., izicelo ezisekelayo kuhlanganise:

  • Ipayipi le-PVC/ukuhlanganiswa kwephrofayili (amamaki aqinile futhi athambile)
  • Ukukhiqizwa kwefilimu/ishidi le-PE/PP (umbala masterbatch ukuhlanganiswa)
  • Ubunjiniyela bepulasitiki yokucubungula ngaphambili (Ukomiswa kwe-ABS/PC nokususa umoya)
  • I-Phenolic resin mixing yezingxenye zangaphakathi zezimoto
  • Ukuhlanganiswa kwepulasitiki okugaywe kabusha (ukomisa nokuhlanganisa okungeziwe)
  • Ukukhiqizwa kwe-Masterbatch (umbala wokugxila okuphezulu/ukuxuba okungeziwe)

Iyunithi ihlanganisa ukuxuba ukushisa nokuxubana okupholile ndawonye—idizayini enezigaba ezimbili exazulula izinselele ezibalulekile zokuhlanganisa ipulasitiki.: i-homogenization engaphelele, ukuwohloka kokushisa okuvela ekushiseni ngokweqile, kanye ne-agglomeration (ukuhlanganisa) wezinto zokwakha ngemuva kokushisa. Izinto ezisetshenziswayo ngemva kokuxuba ukushisa zingangena kumxube opholile ukuze zizipholise ngokuzenzakalelayo, iqeda amagesi asele futhi igwema ama-agglomerates. Umshini Wokuhlanganisa Umhlinzeki Wepulasitiki Lolu shintsho olungenamthungo ukusuka ekushiseni kuya ekuhlanganiseni okubandayo luqinisekisa ukuthi izinto ezisetshenziswayo zigcina ubuqotho bazo besakhiwo ngenkathi zithola ukuvumelana okufanayo okudingekayo ekuxubeni kwekhwalithi ephezulu., ukubumba umjovo, noma vuthela izinqubo zokubumba.

Le yunithi ithuthukiswa ngokungenisa, kanye nokumunca ubuchwepheshe bangaphandle obuphambili. Ngokwamukela ukulawula kwe-PLC, inezinga eliphezulu elizenzakalelayo. umphumela omuhle wokuxuba. umsebenzi ophelele, ukwakheka okuhlangene nokubukeka okuhle. Kuyimishini ekahle yokuxuba amapulasitiki. Uhlelo lokulawula lwe-PLC luhlanganisa yonke imingcele yokusebenza (ukuhlanganisa isikhathi, izinga lokushisa, isivinini, isikhathi sokukhipha), ukunciphisa amaphutha abantu kanye nokuqinisekisa ukuvumelana kwe-batch-to-batch-okubalulekile ezimbonini ezilawulwayo ezifana nokukhiqizwa kwemishini yezokwelapha (I-FDA 21 I-CFR 177.1520 ukuthobela) kanye nokukhiqizwa kwengxenye yezimoto (I-IATF 16949 izindinganiso).

Izici Ezibalulekile Zokusebenza Zemixhibe Yochungechunge lwe-SRL

1. Amamodi Okushisa Aguquguqukayo

Imodi yokushisa: Ukushisisa ngogesi noma ukuzithintitha. Izinketho zokushisisa ezimbaxambili zibhekelela izidingo zezinto ezibonakalayo nezikali zokukhiqiza:

  • Ukushisisa Ugesi: Ukushisisa okunembayo kokumelana nokulawula izinga lokushisa kwe-PID (±2°C ukunemba) ngezinto ezizwelayo ekushiseni ngokweqile (isib., i-PVC ethambile, I-ABS). Ilungele ukukhiqizwa kwenqwaba encane noma ama-resin akhethekile lapho ukulawulwa okunembile kwezinga lokushisa kungaxoxiswana khona. Ukushisisa ngogesi nakho kuqeda ubungozi bokungcola okuvela kumasistimu okushisa amafutha/igesi, ukuyenza ifaneleke ukucutshungulwa kwepulasitiki okuthintana nokudla.
  • Ukushisa Okuzibambayo: Idala ukushisa ngokuzungezisa ngesivinini esikhulu sokuxutshwa kwezindwani (kuya ku 1800 rpm) kanye nokungqubuzana kwezinto ezibonakalayo kuya kokubonakalayo—okungabizi kakhulu ekukhiqizeni umthamo omkhulu wezinto ezingazweli ukushisa (isib., i-PVC eqinile, I-PE). Le modi inciphisa ukusetshenziswa kwamandla 20-25% uma kuqhathaniswa nokushisisa kukagesi kumaqoqo amakhulu (≥200kg), njengoba isebenzisa amandla kinetic wento kunamandla angaphandle.

2. Izindlela Zokukhipha Ngokwezifiso

Imodi yokukhipha: Imanuwali noma i-pneumatic. Isistimu yokukhipha iklanyelwe ukuze kube lula ukuyisebenzisa kanye nokumosha izinto ezincane:

  • Ukukhipha Mathupha: Isango lokukhipha i-lever elisebenza ngomshini lokukhiqiza okuncane (I-SRL-Z 50/100, 100/200 amamodeli). Ilungele izinsiza ezinokusebenza okuphansi noma ukushintshwa kwezinto okuvamile, njengoba ivumela opharetha ukuthi bahlole izinto ezixubile ngaphambi kokukhipha futhi balungise osayizi beqoqo ngokuguquguquka.
  • Ukukhishwa kwe-Pneumatic: Isango lokukhipha elisebenza ngomoya (8 ingcindezi yokusebenza kwebha) okokuzenzakalelayo, ukukhiqizwa kwevolumu ephezulu (I-SRL-Z 200/500 ku 800/1600 amamodeli). Uhlelo lwe-pneumatic luqinisekisa ngokushesha, ukukhishwa okuphelele (≤30 amasekhondi iqoqo ngalinye) ngokugcinwa kwezinto ezincane (<0.5% umthamo we-batch), ukunciphisa imfucuza kanye nesikhathi sokuphumula phakathi kwamaqoqo. Ingahlanganiswa nezinhlelo zokuthutha ukuze zidluliselwe ngokuqondile kuma-extruder/ama-molder omjovo.

3. Idizayini ye-Mixing Blade Ethuthukisiwe

Uchungechunge lwe-SRL lusebenzisa idizayini ye-double-helix blade (kungeniswe kusuka kumininingwane yobunjiniyela baseJalimane) okuqinisekisa ukujikeleza kwempahla engu-360° ngaphakathi kwegumbi lokuxutshwa:

  • Ama-blade ajikelezayo anesivinini esikhulu (kuya ku 1800 rpm kumxube wokushisa) dala iphethini yokugeleza eneziyaluyalu, ukuhlakaza ama-agglomerate kanye nokuqinisekisa ukusatshalaliswa okufanayo kwezithasiselo (izinza, ama-plasticizers, ama-flame retardants) ezingeni lezinhlayiyana.
  • Ama-cool mixer blades asebenza ngesivinini esiphansi (50-180 rpm) ngomklamo ovunguzayo onyakazisa kancane izinto ngesikhathi sokupholisa, ukuvimbela ukunqwabelana ngenkathi ukhulisa indawo engaphezulu yokukhipha ukushisa kanye nokukhipha umoya.
  • Ama-blades akhiwa ngensimbi engagugi (40Cr) ngobulukhuni bobuso be-HRC 58-60, ukwelula impilo yesevisi ukuze 8,000+ amahora okusebenza—ama-3x amade kunama-blade ensimbi ye-carbon ejwayelekile—ngisho noma uxuba izinhlanganisela ezigcwele abrasive (isib., 50% I-PVC egcwele i-calcium carbonate).

4. Uhlelo Oludidiyelwe Lokukhipha Gassing

Imbobo yokuhlanza ivacuum eyakhelwe ngaphakathi (ongakhetha kuwo wonke amamodeli) kanye ne-atmospheric ku-mixer epholile isusa umswakama, ama-organic compounds aguquguqukayo (Ama-VOC), namabhamuza omoya avela ezintweni:

  • Ibalulekile kumapulasitiki obunjiniyela be-hygroscopic (I-ABS, I-PC) - iqeda ukonakala kwendawo (amagwebu, izimbobo) emikhiqizweni eqediwe.
  • Yehlisa ukukhishwa kwe-VOC ngo 90% uma kuqhathaniswa nezinhlelo zokuxuba ezivulekile, ukuthobelana ne-EU REACH kanye ne-US EPA amazinga ekhwalithi yomoya.
  • Isikhathi se-degassing esizenzakalelayo (iyahleleka nge-PLC) iqinisekisa imiphumela engaguquki kuwo wonke amaqoqo.

Amapharamitha wobuchwepheshe we-SRL Series High/Low Temperature Cold Mixer

Uchungechunge lwe-SRL luyatholakala ku 7 amamodeli, kukalwe ukuze kufane namavolumu okukhiqiza ukusuka esikalini selebhu (50L inhlanganisela yokushisa) esikalini sezimboni (800L inhlanganisela yokushisa). Wonke amapharamitha agcinwa ngezansi, nezincazelo zokungaguquguquki kweyunithi kanye nomxholo wokusebenza:

Imodeli Ivolumu ephumelelayo (L)
(Ukushisa/Kupholile)
Isivinini sokujikeleza (rpm)
(Ukushisa Okuphansi/Ukushisa Okuphezulu/Kupholile)
Imoto / amandla okushisa (kW)
(Ukushisa Okuphansi/Ukushisa Okuphezulu/Kupholile)
Ubukhulu (mm)
(L×W×H)
Isisindo (T) Isikhathi sokuxuba / sokupholisa (iminithi/ibhodwe)
I-SRL-Z 50/100 32/75 750/1500/180 7/11/5.5 2300*1800*1900 2.2T 6-10iminithi/ibhodwe
I-SRL-Z 100/200 75/160 650/1300/180 14/22/7.5 3780*1870*2250 3.2T 6-10iminithi/ibhodwe
I-SRL-Z 200/500 150/320 475/950/130 30/42/11 4850*2240*2470 3.5T 6-10iminithi/ibhodwe
I-SRL-Z 300/600 200/360 475/950/130 40/55/11 4680*2240*2740 3.8T 6-10iminithi/ibhodwe
I-SRL-Z 300/1000 200/640 475/950/110 40/55/15 4980*2500*2740 4.2T 6-10iminithi/ibhodwe
I-SRL-Z 500/1000 375/640 430/860/50 47/67/15 4600*3000*4050 5.6T 6-10iminithi/ibhodwe
I-SRL-Z 800/1600 600/1050 370/720/50 83/110/22 5170*3200*4480 7.5T 6-10iminithi/ibhodwe

Amanothi Abalulekile Epharamitha:

  • Amanani esivinini sokujikeleza abonisa izilungiselelo zesivinini esiphansi/esiphezulu sengxube yokushisa (ingashintshwa nge-VFD) kanye nesivinini esimisiwe se-mixer epholile.
  • Amandla emoto/okushisa ahlukaniswa phakathi kwengxube yokushisa (motor low/high speed) kanye ne-cool mixer motor - wonke amanani ahambisana nezindinganiso ze-IE3 ezisebenza kahle kakhulu (I-EU Ecodesign Directive 2009/125/EC).
  • Isikhathi sokuxuba / sokupholisa (6-10iminithi/ibhodwe) uhla olujwayelekile lokuhlanganisa i-PVC; ipulasitiki yobunjiniyela (I-ABS/PC) kungase kudinge 8-12 imizuzu yokomisa ngokuphelele/ukukhipha umoya.

Izinzuzo Zokusebenza ze-SRL Series High/Low Temperature Cold Mixer

1. I-Superior Mixing Uniformity

Ukuhlolwa komuntu wesithathu okwenziwa yi- I-China Compounding Machine Plastic Factory Inhlangano Yezimboni (I-CPMIA) iqinisekisa ukuthi uchungechunge lwe-SRL luyazuza 98% ukuhlanganisa ukufana kwezinhlanganisela ze-PVC-12% ephakeme kunezixube zesiteji esisodwa. Lokhu kufana kuhunyushwa ngokuthi:

  • Ukusatshalaliswa kombala okungaguquki emikhiqizweni eqediwe (akukho ukulandelana kwefilimu/eshidini)
  • Uniform mechanical properties (amandla aqinile, ukumelana nomthelela) kumaphrofayili angeziwe
  • Amanani ancishisiwe e-scrap (kusuka 8-10% ku <2% kwezinhlelo zokusebenza eziningi)

2. Ukusebenza Kwamandla & Ukonga Izindleko

Imodi yokushisa ekabili nokulawula okuzenzakalelayo kwe-PLC kuthuthukisa ukusetshenziswa kwamandla:

  • Ukufudumeza okuzenzelayo kunciphisa ukusetshenziswa kukagesi ngo 20-25% ngamaqoqo evolumu ephezulu.
  • Isistimu yokubuyisela ukushisa (ngokuzikhethela) ithatha ukushisa kwemfucuza kusuka kusihlanganisi esipholile kuya ekushiseni kwangaphambili kwezinto ezingenayo, ukunciphisa ukusetshenziswa kwamandla jikelele ngokwengeziwe 10%.
  • Ukusebenza okuzenzakalelayo kunciphisa izindleko zabasebenzi ngo 50% uma kuqhathaniswa nokuxutshwa ngezandla (1 opharetha angakwazi ukuphatha 2-3 mixers kanyekanye).

Umkhiqizi wamapayipi we-PVC wosayizi omaphakathi usebenzisa i-SRL-Z 300/600 imodeli kubika ukonga amandla ngonyaka $28,000 nokongiwa kwezisebenzi okungu-$45,000—i-ROI ifinyelelwe nje 10 izinyanga.

3. I-Automation ephezulu & Inqubo Ukuphindaphinda

Uhlelo lokulawula lwe-PLC lugcina kufika ku 50 izindlela zokupheka ezibonakalayo ezihlelwe ngaphambilini (isib., inhlanganisela yepayipi ye-PVC eqinile, Ibanga lezokwelapha elithambile le-PVC, Ibanga lezimoto le-ABS), ukuvumela:

  • Ukukhethwa kweresiphi yokuthinta okukodwa kokushintsha kwezinto ezisheshayo (≤15 imizuzu phakathi kwamaresiphi).
  • Isikhathi senqwaba esizenzakalelayo, ukulawula izinga lokushisa, kanye nokukhishwa-ukuqeda iphutha lomuntu ekuxubeni amapharamitha.
  • Ukungena kwedatha yawo wonke amapharamitha enqwaba (izinga lokushisa, isikhathi, isivinini) ukuze kuthotshelwe imithetho kanye nokuhlolwa kokulawulwa kwekhwalithi.

Leli zinga le-automation libalulekile kubakhiqizi abasebenza ezimbonini ezilawulwayo (ezokwelapha, ukupakisha ukudla) lapho ukulandelelwa kwenqubo kuyisibopho.

4. I-Compact Design & Ukuphumelela Kwesikhala

Naphezu kokusebenza kwayo okugcwele, uchungechunge lwe-SRL luhlanganisa okuhlangene, umklamo odidiyelwe ogcina indawo yaphansi yefekthri:

  • Izixube zokushisa nezipholile zifakwe kuhlaka olulodwa (akukho ukufakwa okuhlukile okudingekayo).
  • Imodeli encane kakhulu (I-SRL-Z 50/100) ithatha nje 4.14 m² (2300× 1800mm) - ilungele ama-workshops amancane noma izilungiselelo zelebhu.
  • Idizayini eyinketho eqondile yamamodeli amakhulu (I-SRL-Z 500/1000, 800/1600) kunciphisa indawo yaphansi nge 30% uma kuqhathaniswa nezinye izindlela ezivundlile.

Ucwaningo lwesigameko: I-SRL-Z 200/500 I-Mixer ilungiselela i-ABS Compounding (EJalimane)

Umkhiqizi wengxenye yezimoto waseJalimane usebenzise i-SRL-Z 200/500 izinga lokushisa eliphezulu/eliphansi mixer ebandayo in 2024 ukufaka esikhundleni sezixube zesigaba esisodwa esiphelelwe yisikhathi sokuhlanganisa i-ABS (esetshenziswa ezingxenyeni ze-interior trim):

  • Izinselelo Zangempela:
    • Ukuxuba ukufana kwe 85% - umbala ongaguquki kanye nezakhiwo zemishini ezingxenyeni eziqediwe.
    • Izinga eliphezulu le-scrap (12%) ngenxa ye-agglomeration yezinto ezibonakalayo kanye nokukhubazeka okuhlobene nomswakama.
    • Kudingeka ukusebenza mathupha 2 opharetha nge-mixer ngayinye - izindleko eziphezulu zabasebenzi.
    • Ukungathobeli i-IATF 16949 (ukuntuleka kokungena kwedatha yenqubo).
  • Imiphumela Ngemva Kokufakwa:
    • Ukuhlanganisa ukufana kuthuthukisiwe 98% - 100% izinga lokuphasa lokuhlola indawo yombala/emishini.
    • Izinga le-Scrap lehliselwe 1.8% - ukonga impahla yonyaka ye-€32,000.
    • Izindleko zomsebenzi zehliswa 50% (1 opharetha uyaphatha 2 abaxube) - ukonga ngonyaka kwe-€58,000.
    • Ukuhambisana ngokugcwele ne-IATF 16949 (ukuloga kwedatha nokulandeleka kweresiphi).
    • Ukukhiqiza kukhuphuke ngo 25% (izikhathi ze-batch ezisheshayo kanye nokushintshwa).

Umphathi wobunjiniyela bemishini waphawula: “Imiksi ye-SRL-Z iguqule inqubo yethu yokuhlanganisa - manje sesikhiqiza okungaguquki, Izinhlanganisela ze-ABS zekhwalithi ephezulu ezinodoti omncane, futhi ukulungiselela kwethu ukuhlola kwenziwa lula ukuloga kwedatha okuzenzakalelayo. Idizayini ehlangene iphinde yakhulula isikhala esibalulekile semigqa eyengeziwe ye-extrusion. "

Ukufakwa, Ukusebenza & Imihlahlandlela Yokunakekela

1. Izidingo zokufaka & Inqubo

I-SRL series mixer yakhelwe ukufakwa okuqondile ngokulungiswa kwesayithi okuncane:

  1. Ukulungiswa Kwesizinda:
    • Isisekelo sikakhonkolo (150mm ubukhulu) ukusekela isisindo se-mixer (2.2T kuya ku-7.5T).
    • Ukunikezwa kwamandla kagesi: 380I-V 3-isigaba 50/60Hz (ihambisana nezindinganiso zikagesi ze-EU/US).
    • Ukunikezwa komoya ocindezelwe (6-8 ibha) amamodeli wokukhipha umoya womoya (ngokuzikhethela).
    • Uhlelo lokungenisa umoya (ngokukhipha umoya) – ihambisana nemithetho yendawo yekhwalithi yomoya.
  2. Inqubo yokufaka:
    • Uhlaka lwefekthri oluhlanganiswe ngaphambilini luyalethwa futhi lubekwe phezu kwesisekelo (i-crane edingekayo kumamodeli >3T).
    • Izintambo zikagesi nokuxhumeka kwentambo yomoya (uma kusebenza) ngochwepheshe bakagesi/ochwepheshe abaqinisekisiwe.
    • Ukulinganiswa kwezinzwa zokushisa kanye nesistimu yokulawula ye-PLC (eyenziwa yiqembu lezobuchwepheshe le-Zhuoyue).
    • Ukuhlola ukuqalisa nge-dummy material (i-calcium carbonate) ukuqinisekisa ukuxubana, ukushisa, kanye nokusebenza kokukhipha.

Ukufaka ngokuvamile kuthatha 1-2 izinsuku zamamodeli amancane (I-SRL-Z 50/100, 100/200) futhi 2-3 izinsuku zamamodeli amakhulu (I-SRL-Z 500/1000, 800/1600).

2. Inqubo Ejwayelekile Yokusebenza (I-SOP)

Ukusebenza okuyisisekelo kwesihlanganisi sochungechunge lwe-SRL kulandela ukuphindaphinda, ukuhamba komsebenzi okuzenzakalelayo:

  1. Khetha iresiphi ehlelwe ngaphambilini ku-PLC HMI (noma faka imingcele yangokwezifiso: izinga lokushisa, isikhathi, isivinini).
  2. Layisha izinto zokusetshenziswa ku-hopper ye-heat mixer (ukudla okwenziwa ngesandla noma okuzenzakalelayo).
  3. Qalisa umjikelezo wokuxuba - i-mixer yokushisa isebenza ngesivinini esimisiwe / izinga lokushisa (Ukushisa kukagesi noma okuzibambayo).
  4. Lapho kuqedwa ukuxuba ukushisa, izinto ezisetshenziswayo zidluliselwa ngokuzenzakalela kusixhumi esipholile ukuze ziphole/zikhishwe.
  5. I-cool mixer isebenza ngesivinini esimisiwe kuze kufike izinga lokushisa eliqondiwe (ngokuvamile 40-50 ° C) ifinyelelwe.
  6. Okuzenzakalelayo (umoya) noma ukukhishwa mathupha kwezinto ezixutshiwe endaweni yokugcina i-hopper/extruder feed.
  7. Hlanza igumbi lokuxuba (ngokuzikhethela, zokushintsha izinto ezibonakalayo) usebenzisa umoya ocindezelweyo noma izinto zokuhlanza izinga lokudla (I-FDA-iyahambisana).

I-Zhuoyue inikeza imanuwali enemininingwane ye-SOP (IsiNgisi/isiJalimane/isiFulentshi/iSpanishi) ngezithombe kanye nesinyathelo ngesinyathelo imiyalelo yawo wonke amamodeli.

3. Isheduli Yokulondolozwa Kokuvimbela

Ukunakekelwa okuvamile kuqinisekisa impilo ende ye-mixer (10+ iminyaka) nokusebenza okungaguquki:

  • Isondlo Sansuku Zonke:
    • Hlola i-hopper ukuze uthole amabhuloho/ukuvinjwa okubalulekile.
    • Hlola izinzwa zezinga lokushisa ukuze uthole ukunemba (linganisa nge-thermometer yedijithali).
    • Hlanza isango lokukhipha ukuvimbela ukwakheka kwezinto.
  • Isondlo Samasonto onke:
    • Gcoba ama-mixer bearings ngamafutha ebanga lokudla (I-FDA ithobelana nezicelo zothintana nokudla).
    • Hlola ama-blade okuxuba ukubona ukuguga/ukulimala (buyisela uma ukushuba kwe-blade kuncishiswa >2mm).
    • Hlola umsebenzi wokumisa izimo eziphuthumayo nezixhumi zokuphepha.
  • Isondlo Sanyanga Zonke:
    • Linganisa ukulawulwa kwezinga lokushisa kwe-PLC (qinisekisa ngokumelene ne-NIST-traceable thermometer).
    • Hlola ukuxhumana kukagesi (qinisa amatheminali axegayo ukuze uvimbele ukushisa ngokweqile).
    • Hlanza isishintshi sokushisa (i-mixer epholile) ukugcina ukusebenza kahle kokupholisa.
  • Isondlo Sonyaka:
    • Shintshanisa izindwani zokuhlanganisa (uma igqokile) noma uphinde ugqoke nge-tungsten carbide engagugi.
    • Lungisa injini nogearbox (buyisela amafutha, hlola amagiya).
    • Ukuhlolwa kwesistimu okugcwele yithimba lezobuchwepheshe le-Zhuoyue (kuhlanganisa ukuhlolwa kokusebenza nokulinganisa).

I-Zhuoyue inikezela ngohlelo lokulungisa lokuvikela olunokuvakasha okuhleliwe kusayithi (njalo ngekota/ngonyaka) futhi 24/7 ukwesekwa kwezobuchwepheshe kokulungisa izimo eziphuthumayo.

FAQs Mayelana nochungechunge lwe-SRL High/Low Temperature Cold Mixer

Q: Ingabe imiksi yochungechunge lwe-SRL ingaphatha amapulasitiki agaywe kabusha anomswakama ophezulu?

A: Yebo. Umsebenzi wokomisa we-heat mixer (Ukushisa kukagesi noma okuzibambayo) isusa ngempumelelo umswakama kumapulasitiki agaywe kabusha (kuya ku 5% umswakama) ngesikhathi sokuxuba, kuyilapho ichweba elipholile le-mixer degassing liqeda umhwamuko wamanzi. Okokusebenza okugaywe kabusha okunomswakama ophezulu (5-10%), sincoma ukuthuthukiswa kwe-vacuum degassing ongakukhetha ukuze uqinisekise ukomiswa okuphelele.

Q: Yisiphi isikhathi sokuhola sezixube zochungechunge ezilungiselelwe ngokwezifiso ze-SRL?

A: Amamodeli ajwayelekile (I-SRL-Z 50/100 ku 800/1600) ube nesikhathi sokuhola 6-8 amasonto. Ukulungiselela ngokwezifiso (isib., Izingxenye zokuxhumana ezihambisana ne-FDA, i-vacuum degassing, umklamo oqondile) dinga 10-12 amasonto. Ukukhiqizwa okusheshisiwe (4-isikhathi sokuhola ngesonto) iyatholakala ngokungeziwe 20% imali yamamodeli ajwayelekile.

Q: Ingabe ukuqeqeshwa kuhlinzekwa abaqhubi kanye nochwepheshe bokulungisa?

A: Yebo. I-Zhuoyue inikeza ukuqeqeshwa ko-opharetha endaweni yosuku olungu-1 (ukusebenza okuyisisekelo, ukusethwa kweresiphi, ukuxazulula inkinga) kanye nokuqeqeshwa kwezinsuku ezi-2 kochwepheshe bezokulungisa (ukulinganisa okuthuthukisiwe, ukushintshwa kwe-blade, Uhlelo lwe-PLC). Ukuqeqeshwa kutholakala ngesiNgisi, IsiJalimane, IsiFulentshi, ISpanishi, kanye nesiMandarin, ngamaseshini okusebenza usebenzisa izinto zakho zangempela ngokuhambisana okuphezulu.

Q: Ingabe i-mixer ingahlanganiswa ne-extrusion line ephelele?

A: Nakanjani. I-SRL series mixer yakhelwe ukuhlanganisa ngaphandle komthungo nezinhlelo ze-Zhuoyue ze-extrusion eziphelele. (ama-extruders, abaphakeli, imishini engezansi). Uhlelo lokulawula lwe-PLC lungavunyelaniswa ne-extruder PLCs ukuze kuqinisekiswe ukuphakelwa kwezinto ezibonakalayo kufaniswe nokuphumayo kwe-extrusion., ukuqeda izithiyo zokukhiqiza kanye nokunciphisa imfucuza.

Q: Isiphi iwaranti enikeziwe ye-SRL series mixer?

A: I-Zhuoyue inikeza iwaranti yeminyaka engu-2 kuzo zonke izingxenye zemishini (ama-blades okuxuba, ifreyimu, uhlelo lokukhipha) kanye newaranti yonyaka ongu-1 ezintweni zikagesi/ze-PLC. Izinketho zewaranti ezinwetshiwe (3-5 iminyaka) ayatholakala, okuhlanganisa ukuvakashelwa kwaminyaka yonke kokuvikela ukunakekelwa kanye nokulethwa kwezingxenye ezisele ezibalulekile.

Cishe iminyaka engamashumi amabili, uchungechunge lwe-SRL ukuxuba okubandayo okubandayo nokushisa okuphansi kube yisixazululo esithenjwayo kubakhiqizi bepulasitiki emhlabeni jikelele, ukuletha ukunemba ukuxubana, ukusebenza kahle kwezindleko, kanye nokuthobela imithetho. Whether you’re compounding PVC for pipes, drying ABS for automotive components, or mixing phenolic resins for industrial applications, this mixer is engineered to meet the demands of modern plastic processing. Contact our technical team today to request a free mixing process analysis and quote tailored to your production needs.