Mezclador u ka'anal yéetel baja temperatura mezclador síis

Mezclador – Mezclador síis u ka'anal yéetel baja temperatura: SRL Series uti'al u xa'ak'ta'al plástico yéetel precisión

Yéetel 19 ja'abo'ob u k'ajóolil ti' procesamiento plástico Fabricante u plástico u máquina u compuesto diseño nu'ukulil yéetel ingeniería ka'anatako'ob, ts'o'ok in múul meyaj yéetel 350+ manufacturers across the plastics industry—from packaging to automotive—to optimize mixing processes for consistent material quality and production efficiency. The SRL series high and low temperature cold mixer (heat/cool mixing unit) stands as a cornerstone of modern plastic compounding, addressing the critical need for uniform mixing, temperature control, and degassing of thermoplastics like PVC, PE, PP, and engineering resins (ABS, PC). Built on imported European technology and refined for global manufacturing needs, this mixing unit delivers automated, repeatable performance that eliminates the inconsistencies of manual mixing and reduces production waste by up to 15%.

K'áatil & Core Features of SRL Series High/Low Temperature Cold Mixer

SRL series mixing unit is applicable for mixing, u boonil yéetel u tikintaj jejeláas u yiits bey poli、PE、PP、PVC polipropileno, policloruro etc. yéetel ti' le tuukula' secado yéetel volatilización plásticos ingeniería bey ABS PC etc bey ma' formar yéetel procesamiento bey ti' le mezcla u yiits fenólica. U versatilidad ku beetik u jump'éel nu'ukulil k'a'abéet uti'al u composición especialidad u chan lote yéetel producción industrial u nuxi' escala, áantaj aplicaciones incluyendo:

• Tubo PVC leti' perfil compuesto (grados rígidos yéetel suaves)
• PE leti' PP cha'ano' leti' le' producción (integración masterbatch u boonil)
• Ingeniería u pre-procesamiento plástico (ABS leti' PC secado yéetel desgasificación)
• U xa'ak'ta'al u yiits fenólica uti'al u nu'ukulil ichil le kiis buutso'obo'
• Compuesto plástico reciclado (secado yéetel mezcla aditiva)
• Masterbatch producción (ka'anal concentración u boonil leti' aditivo mezcla)

The unit combines heat mixing and cool mixing together—a dual-stage design that solves the key challenges of plastic mixing: incomplete homogenization, thermal degradation from overheating, and agglomeration (clumping) of materials post-heating. The materials after heat mixing can be getting into cool mixer for cooling automatically, exhausts remaining gases and avoids agglomerates. Compounding Machine Plastic Supplier This seamless transition from hot to cold mixing ensures that materials maintain their structural integrity while achieving the uniform consistency required for high-quality extrusion, injection molding, or blow molding processes.

This unit is developed by importing, and absorbing advanced foreign technology. By adopting PLC control, it features high automatic level. good mixing effect. complete function, compact structure and beautiful appearance. It is an ideal equipment for plastics mixing. The PLC control system centralizes all operational parameters (mixing time, téemperatura, speed, discharge timing), reducing human error and ensuring batch-to-batch consistency—critical for regulated industries like medical device manufacturing (FDA 21 CFR 177.1520 kúumplimiento) and automotive component production (IATF 16949 estándares).

Key Operational Features of SRL Series Mixers

1. Flexible Heating Modes

Heating mode: Electric heating or self-friction. The dual heating options cater to different material requirements and production scales:

• Electric Heating: Precision resistance heating with PID temperature control (±2°C accuracy) for materials sensitive to overheating (je'ebix., soft PVC, ABS). Ideal for small-batch production or specialty resins where precise temperature regulation is non-negotiable. Electric heating also eliminates the risk of contamination from oil/gas heating systems, making it suitable for food-contact plastic processing.
• Calentamiento tumen autofricción: Generates heat through the high-speed rotation of mixing blades (tak 1800 rpm) and material-to-material friction—cost-effective for high-volume production of non-heat-sensitive materials (je'ebix., PVC rígido, PE). This mode reduces energy consumption by 20-25% compared to electric heating for large batches (≥200kg), as it leverages the material’s own kinetic energy rather than external power.

2. Customizable Discharging Modes

Discharging mode: Manual or pneumatic. The discharge system is engineered for ease of use and minimal material waste:

• Manual Discharge: Mechanical lever-operated discharge gate for small-scale production (SRL-Z 50/100, 100/200 models). Ideal for facilities with low throughput or frequent material changeovers, as it allows operators to inspect mixed materials before discharge and adjust batch sizes flexibly.
• Pneumatic Discharge: Air-powered discharge gate (8 bar operating pressure) for automated, ka'anal volumen producción (SRL-Z 200/500 ti' 800/1600 models). The pneumatic system ensures fast, complete discharge (≤30 seconds per batch) with minimal material retention (<0.5% of batch volume), reducing waste and downtime between batches. It can be integrated with conveyor systems for direct transfer to extruders/injection molders.

3. Advanced Mixing Blade Design

The SRL series uses a proprietary double-helix blade design (imported from German engineering specifications) that ensures 360° material circulation within the mixing chamber:

• High-speed rotating blades (tak 1800 rpm in heat mixer) create a turbulent flow pattern, breaking up agglomerates and ensuring uniform distribution of additives (estabilizadores, plasticizers, retardantes u k'áak') ti' le nivel partícula.
• Cool mixer blades operate at lower speeds (50-180 rpm) with a spiral design that gently agitates materials during cooling, preventing clumping while maximizing surface area for heat dissipation and degassing.
• Blades are constructed from wear-resistant alloy steel (40Cr) with a surface hardness of HRC 58-60, extending service life to 8,000+ operating hours—3x longer than standard carbon steel blades—even when mixing abrasive filled compounds (je'ebix., 50% calcium carbonate-filled PVC).

4. Integrated Degassing System

A built-in vacuum degassing port (optional for all models) and atmospheric vent in the cool mixer removes moisture, volatile organic compounds (VOCs), and air bubbles from materials:

• Critical for hygroscopic engineering plastics (ABS, PC) – eliminates surface defects (bubbles, pinholes) in finished products.
• Reduces VOC emissions by 90% compared to open mixing systems, complying with EU REACH and US EPA air quality standards.
• Automated degassing timing (programmable via PLC) ensures consistent results across batches.

Technical Parameters of SRL Series High/Low Temperature Cold Mixer

The SRL series is available in 7 models, scaled to match production volumes from lab-scale (50L heat mixer) u escala industrial (800L heat mixer). All parameters are retained below, with clarifications for unit consistency and operational context:

Modeelo	Effective volume (L) (Heat/Cool)	Rotary speed (rpm) (Heat Low/Heat High/Cool)	Motor / heating power (kW) (Heat Low/Heat High/Cool)	Dimension (mm) (L×W×H)	Weight (T)	Mixing/cooling time (min/pot)
SRL-Z 50/100	32/75	750/1500/180	7/11/5.5	2300*1800*1900	2.2T	6-10min/pot
SRL-Z 100/200	75/160	650/1300/180	14/22/7.5	3780*1870*2250	3.2T	6-10min/pot
SRL-Z 200/500	150/320	475/950/130	30/42/11	4850*2240*2470	3.5T	6-10min/pot
SRL-Z 300/600	200/360	475/950/130	40/55/11	4680*2240*2740	3.8T	6-10min/pot
SRL-Z 300/1000	200/640	475/950/110	40/55/15	4980*2500*2740	4.2T	6-10min/pot
SRL-Z 500/1000	375/640	430/860/50	47/67/15	4600*3000*4050	5.6T	6-10min/pot
SRL-Z 800/1600	600/1050	370/720/50	83/110/22	5170*3200*4480	7.5T	6-10min/pot

Key Parameter Notes:

• Rotary speed values reflect low/high speed settings for the heat mixer (adjustable via VFD) and fixed speed for the cool mixer.
• Motor/heating power is split between heat mixer (low/high speed motor) yéetel kisbuuts'o' mezclador síis - tuláakal le ba'ax ku beetiko'ob yéetel le normas eficiencia premium IE3 (Directiva ti' Ecodiseño ti' le UE 2009/125/CE).
• Mixing/cooling time (6-10min/pot) leti' jump'éel rango típico uti'al u composición PVC; plásticos u ingeniería (ABS/PC) je'el u k'a'abetkuunsik 8-12 minutos uti'al u ts'o'okol u secado/desgasificación.

Ventajas operacionales ti' le serie SRL ka'anal leti' baja temperatura mezclador síis

1. Uniformidad u xa'ak'ta'al Superior

Prueba terceros tumen le China compuesto máquina u fábrica u plástico Asociación ti' le industria (CPMIA) ku ya'alik u le serie SRL ku chukik 98% uniformidad mezcla utia'al u compuestos PVC-12% asab ka'anal u mezcladores u jump'éel chéen p'isibij. Le uniformidad ku sutk'esiko'ob ti':

• Distribución u boonil consistente ti' le yik'áalil terminados (ma' yaan rayas ti' cha'ano' leti' le')
• Propiedades mecánicas uniformes (muuk' ti' le tracción, resistencia ti' le impacto) ti' perfiles extruidos
• U xu'ulul u tojol le chatarra (líik'ul 8-10% ti' <2% uti'al u ya'abil le aplicaciones)

2. Eficiencia energética & Ahorro u tojol

Le modo calefacción ka'ap'éel yéetel kaambalil yo'osal PLC automatizado optimizan búukinta'al energía:

• Le calefacción tumen fricción ku xu'ulsik u jant p'áatalij electricidad tumen 20-25% uti'al u lotes ya'ab volumen.
• T.u.m recuperación ooxoj (chen wa a k'áat) ku ch'a'ik u yooxol le mezclador síis uti'al u k'íintik le materiales ku taalo'obo', u xu'ulul u búukinta'al energía tuláakal tumen juntúul adicional 10%.
• Le operación automatizada ku xu'ulsik u tojol le meyajo' 50% ti' comparación yéetel le mezcla manual (1 operador je'el u páajtal u gestionar 2-3 mezcladores simultáneamente).

Juntúul fabricante tuberías PVC chúumuk Buka'aj utilizando le SRL-Z 300/600 modelo informó t'áal k'u' energía anual ti' $28,000 yéetel t'áal k'u' meyaj $45,000—ROI logrado ti' chéen 10 wi'inal.

3. Ka'anal automatización & Repetibilidad ti' le tuukula'

Le yaan kaambalil yo'osal PLC ku ta'akikubáa tak 50 recetas u xooko'ob preprogramadas (je'ebix., compuesto u tubo PVC rígido, PVC O'olkij u grado ts'aak, ABS grado automotriz), ku cha'ik:

• U yéeybal receta chéen jump'éel toque uti'al u séeb k'e'exel xooko'ob (≤15 minutos ichil le recetas).
• K'iinil lote automatizado, temperature control, and discharge—eliminating human error in mixing parameters.
• Data logging of all batch parameters (téemperatura, k'iin, speed) for regulatory compliance and quality control audits.

This level of automation is critical for manufacturers operating in regulated industries (meedikóo, food packaging) where process traceability is mandatory.

4. Compact Design & Space Efficiency

Despite its full functionality, the SRL series features a compact, integrated design that saves factory floor space:

• Heat and cool mixers are mounted on a single frame (no separate installation required).
• Smallest model (SRL-Z 50/100) occupies just 4.14 m² (2300×1800mm) – ideal for small workshops or lab settings.
• Optional vertical design for larger models (SRL-Z 500/1000, 800/1600) reduces floor space by 30% compared to horizontal alternatives.

Xook ti' jump'éel óoltaj: SRL-Z 200/500 Mixer Optimizes ABS Compounding (Alemania)

A German automotive component manufacturer implemented the SRL-Z 200/500 high/low temperature cold mixer in 2024 to replace outdated single-stage mixers for ABS compounding (used in interior trim components):

• Original Challenges:
  • Mixing uniformity of 85% – inconsistent color and mechanical properties in finished parts.
  • High scrap rate (12%) due to material agglomeration and moisture-related defects.
  • Manual operation requiring 2 operators per mixer – high labor costs.
  • Non-compliance with IATF 16949 (lack of process data logging).
• Ya'ala'al máaxo'ob máano'ob ka' u instalación:
  • Mixing uniformity improved to 98% – 100% pass rate for color/mechanical property testing.
  • Tasa u chatarra reducida ti' 1.8% – annual material savings of €32,000.
  • Labor costs cut by 50% (1 operator manages 2 mezcladores) – annual savings of €58,000.
  • Full compliance with IATF 16949 (data logging and recipe traceability).
  • Production throughput increased by 25% (faster batch times and changeovers).

The plant engineering manager noted: “The SRL-Z mixer has transformed our compounding process – we now produce consistent, high-quality ABS compounds with minimal waste, and our audit preparation is simplified by the automated data logging. The compact design also freed up valuable floor space for additional extrusion lines.”

Instalación, Óoperasion & Directrices de mantenimiento

1. Installation Requirements & Process

The SRL series mixer is designed for straightforward installation with minimal site preparation:

1. Site Preparation:
   • Concrete foundation (150mm thickness) to support mixer weight (2.2T to 7.5T).
   • Power supply: 380V 3-phase 50/60Hz (compliant with EU/US electrical standards).
   • Compressed air supply (6-8 bar) for pneumatic discharge models (chen wa a k'áat).
   • Ventilation system (for degassing) – compliant with local air quality regulations.
2. Installation Process:
   • Marco pre-ensamblado ti' fábrica ku k'u'ubul yéetel ku coloca ti' le k'oja'ano'obo' (grúa k'a'abéet uti'al le modelos >3T).
   • Cableado eléctrico yéetel conexión u internet ichil iik' (wa ku páajtal) tumen electricistas/técnicos certificados.
   • Calibración u sensores u temperatura yéetel t.u.m kaambalil yo'osal PLC (beeta'an tumen u nu'ukulil técnico Zhuoyue).
   • Prueba ejecutar yéetel xooko'obo' ficticio (carbonato de calcio) uti'al u yilik u xa'ak'ta'al, k'íintik, yéetel funcionalidad u descarga.

U instalación normalmente ku bisik 1-2 k'iino'ob uti'al mejen modelo'ob (SRL-Z 50/100, 100/200) yéetel 2-3 k'iino'ob uti'al nukuch modelos (SRL-Z 500/1000, 800/1600).

2. Procedimiento operativo estándar (SOP)

Funcionamiento básico ti' le mezclador serie SRL Chúuns jump'éel repetible, flujo meyaj automatizado:

1. Yéey le receta preprogramada ti' le PLC HMI (wa ts'áa parámetros personalizados: téemperatura, k'iin, speed).
2. Kuuch materias primas ti' le tolva mezclador ooxoj (alimentación manual wa automatizada ti' le transportador).
3. Káajsik le ciclo mezcla - mezclador ooxoj meyaj ti' velocidad leti' temperatura establecida (calefacción eléctrica wa autofricción).
4. Le ken ts'o'okok u xa'ak'ta'al yéetel ooxoj, materials are automatically transferred to the cool mixer for cooling/degassing.
5. Cool mixer operates at set speed until target temperature (typically 40-50°C) is reached.
6. Automatizado (pneumatic) or manual discharge of mixed materials to storage hopper/extruder feed.
7. Clean the mixing chamber (chen wa a k'áat, for material changeovers) using compressed air or food-grade cleaning agents (FDA-compliant).

Zhuoyue provides a detailed SOP manual (English/German/French/Spanish) with photos and step-by-step instructions for all models.

3. Preventive Maintenance Schedule

Regular maintenance ensures long mixer life (10+ ja'abo'ob) and consistent performance:

• Daily Maintenance:
  • Inspect hopper for material bridging/blockages.
  • Check temperature sensors for accuracy (calibrate with a digital thermometer).
  • Clean discharge gate to prevent material buildup.
• Weekly Maintenance:
  • Lubricate mixer bearings with food-grade grease (FDA-compliant uti'al u aplicaciones ti' máax ku janalbe'eno'ob).
  • Ilawil le cuchillas mezcla utia'al u desgaste leti' tu p'ataji' (k'ex wa u xu'ulul u kóochil le cuchilla tumen >2mm).
  • Prueba función parada emergencia yéetel enclavamientos ti' seguridad.
• Mantenimiento mensual:
  • Calibrar u kaambalil yo'osal u temperatura le PLC (verificar xu'ullsa'al le termómetro trazable tumen NIST).
  • Ilawil le conexiones eléctricas (apriete le terminales sueltos utia'al Jech u sobrecalentamiento).
  • Cho'oik le intercambiador u ooxoj (mezclador síis) uti'al u mantener u eficiencia le enfriamiento.
• Mantenimiento anual:
  • K'ex le cuchillas mezcla (wa ku búukinta'al) wa ka'a ts'áa yéetel carburo tungsteno resistente ti' le desgaste.
  • Revisión kisbuuts'o' yéetel jiri'ich cambios (k'exik tsaats, xak'altik le engranajes).
  • Inspección k'iini' ti' le yaan tumen nu'ukulil técnico u Zhuoyue (ku táakbesik u pruebail u meyaj yéetel u calibración).

Zhuoyue ku ts'aik jump'éel cha'ana' mantenimiento preventivo yéetel visitas programadas ti' le kúuchila' (trimestralmente/anualmente) yéetel 24/7 áantaj técnico uti'al u yutskíinta'al tu séeba'anil.

FAQs yóok'ol le serie SRL ka'anal leti' baja temperatura mezclador síis

K: Le mezclador serie SRL je'el u páajtal u manejar plásticos reciclados yéetel ka'anal contenido humedad?

JUNTÚUL: Jaaj. U meyaj u tikintal le mezclador ooxoj (calefacción eléctrica wa autofricción) ku lu'sik yéetel eficacia le humedad ti' le plásticos reciclados (tak 5% contenido humedad) ichil u xa'ak'ta'al, ka' jo'op' u le puerto desgasificación le mezclador síis elimina vapor ja'. Utia'al u materiales reciclados u ka'anal humedad (5-10%), k recomendamos le actualización opcional ti' le desgasificación ti' le vacío utia'al u asegurar u secado completo.

K: Ba'ax u k'iinil u meyaj le mezcladores serie SRL configurados personalizados?

JUNTÚUL: Modelos estándar (SRL-Z 50/100 ti' 800/1600) yaan jump'éel k'iinil u 6-8 semanas. Configuraciones personalizadas (je'ebix., páajtal a u contacto yéetel le FDA, desgasificación ti' le vacío, diseño verticales) réekerir 10-12 semanas. Producción acelerada (4-semana u k'iinil) yaan uti'al jump'éel adicional 20% bo'ol uti'al le modelos estándar.

K: Ku ts'aik kaambal ti' le operadores yéetel le técnicos ti' mantenimiento?

JUNTÚUL: Jaaj. Zhuoyue ku ts'aik 1 k'iin u kaambalil operador tu kúuchil (operación básica, configuración le receta, u yutskíintik toop) yéetel 2 k'iino'ob formación ti' técnico ti' mantenimiento (calibración avanzada, u k'e'exel le cuchilla, Programación PLC). Le kaambalo' yaan ich inglés, alemán, francés, káastelan, yéetel mandarín, yéetel sesiones prácticas utilizando u materiales reales utia'al u máxima relevancia.

K: Le mezclador je'el u páajtal u integrado yéetel juntúul internet ichil extrusión completa?

JUNTÚUL: Jach beyo. The SRL series mixer is designed to integrate seamlessly with Zhuoyue’s complete extrusion systems (extrusoras, alimentadores, downstream equipment). The PLC control system can be synchronized with extruder PLCs to ensure material feeding is matched to extrusion output, eliminating production bottlenecks and reducing waste.

K: What warranty is provided for the SRL series mixer?

JUNTÚUL: Zhuoyue ku ts'aik jump'éel yilik ka' yaanak ma'alob u 2 ja'abo'ob ti' tuláakal le componentes mecánicos (mixing blades, frame, discharge system) and a 1-year warranty on electrical/PLC components. Extended warranty options (3-5 ja'abo'ob) are available, incluyendo visitas anuales u mantenimiento preventivo yéetel k'u'ubul u repuestos prioritarios.

For nearly two decades, the SRL series high and low temperature cold mixer has been a trusted solution for plastic manufacturers worldwide, delivering precision mixing, cost efficiency, and regulatory compliance. Whether you’re compounding PVC for pipes, drying ABS for automotive components, or mixing phenolic resins for industrial applications, this mixer is engineered to meet the demands of modern plastic processing. Contact our technical team today to request a free mixing process analysis and quote tailored to your production needs.