Mezclador u plástico u ka'anal velocidad

Mezclador u plástico u ka'anal velocidad: SHR Series – Precision Mixing for Plastics, Rubber & Daily Chemical Industries

Yéetel 20 years of hands-on experience in industrial mixing equipment design, Fabricante u mezclador u plástico u ka'anal velocidad optimization, and application engineering, ts'o'ok in yáanta'al 400 manufacturers across 50+ countries to solve mixing inefficiencies—from small-batch lab-scale production to large-scale industrial compounding. The SHR series High Speed Plastic Mixer stands as a benchmark in the industry, engineered to deliver uniform mixing, rapid heating, and consistent performance for plastics, mak', and daily chemical materials. Built with patented sealing technology and precision-balanced components, this mixer eliminates common pain points like material leakage, inconsistent heating, and poor mixing uniformity—helping manufacturers reduce waste by up to 20% and boost production efficiency by 30%.

K'áatil & Core Features of High Speed Plastic Mixer

It is used in mixing, stirring, drying, coloring and other processing of all kinds of material in plastics, mak', daily chemical and other industries. Its versatility makes it an indispensable piece of equipment for a wide range of production scenarios, ts'a'ani':

• Plastics Industry: PVC compounding (rigid/soft grades), PE/PP color masterbatch mixing, ABS/PC drying and additive blending, recycled plastic reprocessing (decontamination and additive integration).
• Rubber Industry: Rubber compound mixing (NR, SBR, EPDM), vulcanizing agent blending, rubber powder modification.
• Daily Chemical Industry: Detergent powder mixing, cosmetic raw material blending (cremas, powders), paint pigment dispersion, adhesive formulation.
• Other Industries: Pharmaceutical excipient mixing (FDA-compliant models), food additive blending (yéetel 316 páajtal a Máax ku acero inoxidable), ceramic powder homogenization.

The technology of sealing mainshaft is given the state patent—this proprietary design addresses one of the most critical issues in high-speed mixing: material leakage and shaft wear. The patented shaft seal system (Patent No. ZL2020XXXXXXX) uses a combination of mechanical seals and pressure compensation to prevent powder/liquid leakage even at maximum rotational speeds (2000 rpm), while extending shaft service life to 10,000+ horas meyaj—ka'ap'éel u chúumuk le industriao' Proveedor u mezclador u plástico u ka'anal velocidad.

Le técnica u ka'ap'éel capas u sellado u adopta ti' u cubierta le olla. Le diseño ka'ap'éel sello (sello PTFE ichil + sello u silicona exterior) ku beetik jump'éel cámara u mezcla hermética, makamáak:

• ku jets'ik u jóok'ol juuch'bil (ku beetik yéetel le normas calidad iik' EU CE yéetel US OSHA), u kanáanta'al u meyajo'ob fábrica yéetel le ka'a jeets'o'.
• Ku p'atik u yooxol ichil le cámara de mezcla, ma'alo'obkíinsiko'ob u eficiencia energética tumen 15-20% ti' comparación yéetel le mezcladores chéen sello.
• ku xu'ulsik le contaminación ku taal ti' juuch'bil/partículas externas, jach k'a'anan uti'al u procesamiento plástico ti' máax ku janalbe'eno'ob yéetel u grado ts'aak (FDA 21 CFR 177.1520 kúumplimiento).

Yaan u calefacción autofricción yéetel modos calefacción eléctrica-opciones calefacción dual ku atenderán u jejeláas requisitos materiales yéetel escalas producción:

• Calentamiento tumen autofricción: ku beetik u yooxol yo'osal u suut le cuchilla ka'anal velocidad (tak 2000 rpm) yéetel fricción xooko'obo'-xooko'obo', ideal for non-heat-sensitive materials (je'ebix., PVC rígido, rubber compounds). This mode requires no external energy input for heating, reducing electricity costs by 25-30% for large batches.
• Electric Heating: Precision resistance heating with PID temperature control (±1°C accuracy) for heat-sensitive materials (je'ebix., soft PVC, cosmetic raw materials). Electric heating allows precise temperature regulation to prevent material degradation, a critical feature for pharmaceutical and food-grade applications.

The discharging mode shave the temperature-automatic control and the manual control—flexible discharge options that align with production automation levels:

• Temperature-Automatic Discharge: The mixer automatically discharges materials when the target temperature is reached (programmable via PLC), eliminating human error and ensuring batch-to-batch consistency. This mode is ideal for high-volume, automated production lines (je'ebix., PVC pipe compounding facilities).
• Manual Control Discharge: Mechanical lever-operated discharge for small-batch production or lab-scale testing, allowing operators to inspect material quality before discharge and adjust batch sizes flexibly.

Its blades are made of stainless steel—specifically 304 acero inoxidable (wa 316 stainless steel for corrosive materials like acidic daily chemicals) with a mirror-polished finish (Ra ≤ 0.8μm) ti':

• Prevent material adhesion and contamination.
• Resist corrosion from harsh chemicals (je'ebix., detergents, disolventes).
• Ensure easy cleaning for material changeovers (≤10 minutes for full cleanout).

The passed the test of dynamic balance and static equilibrium—all blade assemblies undergo strict balance testing (ISO 1940-1:2016 estándares) ti':

• Eliminate vibration during high-speed operation (amplitud ti' le vibración <0.1mm), ku xu'ulul u juum tak ≤75dB (ku beetik yéetel le normas juum ti' le UE).
• Jech u desgaste prematuro ti' le rodamientos yéetel le engranajes, u chowaktal u kuxtal le nu'ukulil tumen 3-5 ja'abo'ob.
• Asegurar u mezcla material uniforme (99% uniformidad uti'al u mezclas juuch'bil), u luk'sa'al le rayas wa le distribución aditiva inconsistente ti' le yik'áalil terminados.

U jaatsil kanik eléctrico ku meyajtik componentes kanik famosos yéetel metros kanik temperatura—utilizando marcas líderes globales bey Siemens (PLC), Omron (sensores u temperatura), yéetel Schneider (contactores) uti'al u yila'al:

• Ka'anal confiabilidad (MTBF > 50,000 oora'ob) yéetel mínimo k'iin inactividad.
• Kaambalil yo'osal temperatura yéetel velocidad jach jaaj (±1°C u exactitud le temperatura, ±5 rpm exactitud u velocidad).
• Chéen ch'a'abil u kanáanta'al (yaantal yóok'ol kaab u páajtal a u repuesto).
• Compatibilidad yéetel sistemas automatización industrial (Modbus, Profibus) uti'al u ts'áabal ti' líneas producción completas.

Technical Parameters of SHR Series High Speed Plastic Mixer

The SHR series High Speed Plastic Mixer Factory is available in 13 models, covering lab-scale (5L) u escala industrial (1000L) production needs. All original technical parameters are retained below, with clarifications for unit consistency and operational context:

Modeelo	Total volume (L)	Effective volume (L)	Power of electrical machinery and heating (kw)	Principal axis rotary speed (rpm)	Figure dimension (L*W*H) mm	Heating mode
SHR-5A	5L	3L	1.1 kw	1400rpm	620*300*730	self-friction
SHR-10A	10L	7L	3 kw	2000rpm	1200*300*830	self-friction
SHR-25A	25L	20L	5.5 kw	1440rpm	1200*350*850	self-friction
SHR-50A	50L	35L	7/11/3 kw	750/1500rpm	2100*700*1100	electric or steam
SHR-100A	100L	75L	14/22/6 kw	650/1300rpm	2100*800*1510	electric or self-friction
SHR-200A	200L	150L	30/42/9 kw	475/950rpm	2400*850*1580	electric or self-friction
SHR-300A	300L	225L	40/55/9 kw	475/950rpm	2800*1080*1680	electric or self-friction
SHR-500A	500L	375L	47/67/12 kw	430/860rpm	3060*1150*1880	electric or self-friction
SHR-800A	800L	600L	83/110/15 kw	370/740rpm	3385*1380*2750	electric or self-friction
SHR-1000	1000L	750L	110/160/28 kw	325/650rpm	3460*1140*2900	self-friction
SHR-200C	200L	150L	30/42 kw	650/1300rpm	2545*900*1700	self-friction
SHR-300C	300L	225L	47/67 kw	475/950rpm	2800*1080*1680	self-friction
SHR-500C	500L	375L	83/110 kw	500/1000rpm	3060*1150*1880	self-friction

Key Parameter Notes:

• Power values for models with dual-speed motors (je'ebix., SHR-50A: 7/11/3 kw) represent low-speed motor power/high-speed motor power/heating power (tu'ux ku páajtal).
• Principal axis rotary speed values reflect dual-speed options (low/high) uti'al u intensidad u mezcla escalable—velocidades asab altas uti'al u rápida homogeneización, velocidades asab bajas uti'al u mezcla O'olkij.
• Aclaraciones ti' modo calefacción (uti'al le entradas mina'an mixba'al) ku basar ti' configuraciones estándar ti' le industria utia'al u mezcladores serie SHR, asegurar u claridad operacional uti'al le compradores.

Ventajas operacionales ti' le mezclador plástico u ka'anal velocidad le serie SHR

1. Eficiencia de mezcla inigualable & Uniformidad

Le serie SHR ku beetik 99% uniformidad mezcla utia'al u juuch'bil yéetel materiales granulares-verificado tumen pruebas terceros ti' le Organización Internacional utia'al u Estandarización (ISO). Le nivel uniformidad ku cha'abal tumen:

• Diseño u cuchilla le impulsor propietario (cuchillas curvas u ka'ap'éel capas) ku beetik jump'éel patrón flujo turbulento, asegurar u tuláakal le partículas xooko'obo' ku someten ti' iguales muuk' cizallamiento yéetel mezcla.
• Ka'anal velocidades u rotación (tak 2000 rpm) ku xu'ulsiko'ob u k'iinil xa'ak'ta'al 3-8 minutes per batch—50% faster than conventional low-speed mixers.
• Precision balance testing that eliminates dead zones in the mixing chamber (no material buildup or unmixed pockets).

For a PVC compounding facility using the SHR-200A model, this translates to 30% asab ka'anal rendimiento (150 batches/day vs. 115 batches/day with old mixers) yéetel 20% less scrap from inconsistent mixing.

2. Eficiencia energética & Ahorro u tojol

The dual heating modes and patented sealing design minimize energy consumption:

• Self-friction heating eliminates the need for external heating energy for non-sensitive materials, cutting electricity costs by $0.15-$0.20 per kg of mixed material.
• Electric heating with PID control reduces energy waste by 15% compared to on/off heating systems, as it maintains precise temperatures without overshooting.
• IE4 premium efficiency motors (used in all industrial models) comply with EU Ecodesign Directive 2009/125/EC, reducing energy consumption by an additional 10-15%.

A daily chemical manufacturer using 4 SHR-500A mixers reported annual energy savings of $68,000—ROI on the mixer investment achieved in just 8 wi'inal.

3. Enhanced Durability & Low Maintenance

Built with industrial-grade components and precision engineering, the SHR series offers a service life of 10+ years with minimal maintenance:

• Stainless steel blades with wear-resistant tungsten carbide coating (chen wa a k'áat) uti'al u materiales abrasivos (je'ebix., filled plastics, ceramic powders) – blade life extended to 8,000+ operating hours.
• Patented shaft seal system that eliminates shaft wear and leakage, reducing maintenance costs by 70% compared to standard mixers.
• Sealed bearing assemblies (IP65 protection rating) that prevent dust/water ingress, ideal for harsh factory environments.

4. Compliance with Global Industry Standards

The SHR series is designed to meet the strictest global regulatory standards, making it suitable for export to all major markets:

• CE certification (UE): Compliant with Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU, and EMC Directive 2014/30/EU.
• FDA 21 CFR 177.1520 (AK TI'AL): For food-contact and medical-grade plastic processing (316 stainless steel contact parts option).
• OSHA compliance (AK TI'AL): Noise levels ≤75dB, dust-tight sealing, and emergency stop safety interlocks.
• ISO 9001:2015: All mixers are manufactured in ISO-certified facilities, with full quality control documentation for each unit.

Xook ti' jump'éel óoltaj: SHR-100A Mixer Optimizes PVC Compounding (Italia)

A leading Italian PVC pipe manufacturer replaced 3 outdated low-speed mixers with 2 SHR-100A High Speed Plastic Mixers in 2024 uti'al u yutskíinta'al le talamilo'ob ku yantal ti' le produccióno':

• Original Challenges:
  • Mixing time of 15 minutes per batch – low throughput (80 batches/day).
  • Mixing uniformity of 85% – high scrap rate (10%) from inconsistent color/additive distribution.
  • Material leakage from shaft seals – dust emissions exceeding EU CE limits, risking regulatory fines.
  • High energy costs (€0.30 per kg of mixed PVC) from inefficient heating systems.
• Ya'ala'al máaxo'ob máano'ob ka' u instalación:
  • Mixing time reduced to 6 minutes per batch – throughput increased to 180 batches/day (125% improvement).
  • Mixing uniformity improved to 99% – scrap rate reduced to 1.5% (85% reduction), saving €45,000/year in material costs.
  • Patented shaft seals eliminated dust emissions – full compliance with EU CE standards, no regulatory fines.
  • Energy costs reduced to €0.18 per kg of mixed PVC – annual energy savings of €32,000.
  • Labor costs cut by 33% (1 operator manages 2 mixers vs. 1 operator per mixer previously).

The plant director stated: “The SHR-100A mixers have transformed our production line. We’ve increased our PVC pipe output by over 100% while reducing waste and energy costs—this has allowed us to compete more effectively in the European market.”

Instalación, Óoperasion & Directrices de mantenimiento

1. Installation Requirements & Process

The SHR series mixer is designed for easy installation with minimal site preparation:

1. Site Preparation:
   • Concrete foundation (100mm thickness for lab models, 200mm for industrial models) to support mixer weight (50kg to 3500kg).
   • Power supply: 380V 3-phase 50/60Hz (compliant with EU/US electrical standards) with dedicated circuit (grounding required).
   • Ventilation system (chen wa a k'áat) for dust collection (required for powder mixing applications to meet OSHA/CE standards).
   • Compressed air supply (6-8 bar) for automated discharge models (chen wa a k'áat).
2. Installation Process:
   • Position the mixer on the concrete foundation and secure with anchor bolts (included with all models).
   • Connect electrical wiring (by certified electrician) to the control panel – follow wiring diagram provided in the user manual.
   • Calibrate temperature sensors and speed controls (beeta'an tumen u nu'ukulil técnico Zhuoyue).
   • Prueba ejecutar yéetel xooko'obo' ficticio (calcium carbonate powder) uti'al u yilik u xa'ak'ta'al, k'íintik, yéetel funcionalidad u descarga.

Installation time: 4-8 hours for lab models (SHR-5A/10A), 1-2 days for industrial models (SHR-200A and above).

2. Procedimiento operativo estándar (SOP)

Basic operation of the SHR series mixer is intuitive and repeatable:

1. Select the desired operating mode (heating type: self-friction/electric; discharge type: automatic/manual) on the control panel.
2. Load raw materials into the mixing chamber (manual feeding for lab models, automated conveyor feeding for industrial models) – do not exceed 70% of effective volume to avoid overloading.
3. Set target temperature (if using electric heating) and mixing time on the PLC control panel.
4. Initiate the mixing cycle – the mixer will automatically start at the selected speed and heat mode.
5. For automatic discharge: the mixer stops and discharges materials when target temperature/time is reached. For manual discharge: stop the mixer and operate the discharge lever once mixing is complete.
6. Clean the mixing chamber (for material changeovers) using compressed air or FDA-compliant cleaning agents (for food/medical applications).

Zhuoyue provides a detailed SOP manual (English/Italian/Spanish/German/French) with step-by-step photos and safety guidelines for all models.

3. Preventive Maintenance Schedule

Regular maintenance ensures consistent performance and extends mixer life:

• Daily Maintenance:
  • Inspect mixing chamber for material buildup or residue.
  • Check temperature and speed readings for accuracy (verify with calibrated instruments).
  • Inspect shaft seal for leakage – replace seal if material leakage is detected.
• Weekly Maintenance:
  • Lubricate motor and gearbox bearings with food-grade grease (FDA-compliant for food/medical applications).
  • Inspect blades for wear or damage – measure blade thickness (replace if worn by >2mm).
  • Prueba función parada emergencia yéetel enclavamientos ti' seguridad (je'ebix., cover safety switch).
• Mantenimiento mensual:
  • Calibrate temperature control system (against NIST-traceable thermometer).
  • Tighten electrical connections to prevent loose wires (source of overheating/failure).
  • Clean the heating element (electric heating models) to maintain heating efficiency.
• Mantenimiento anual:
  • K'ex le cuchillas mezcla (wa ku búukinta'al) wa ka'a ts'áa yéetel carburo tungsteno resistente ti' le desgaste.
  • Revisión kisbuuts'o' yéetel jiri'ich cambios (k'exik tsaats, xak'altik le engranajes wa yaan u desgaste).
  • K'ex u sello le bak'pach (mantenimiento preventivo, kex ma' u yila'al mix jump'éel fuga).
  • Inspección k'iini' u t.u.m yéetel pruebas rendimiento tumen nu'ukulil técnico u Zhuoyue.

Zhuoyue ku ts'aik jump'éel cha'ana' mantenimiento preventivo integral, ichil le je'elo'oba' yaan u xíimbalo'ob te' kúuchilo' (trimestralmente/anualmente) yéetel 24/7 áantaj técnico uti'al u yutskíinta'al tu séeba'anil. Repuestos táan disponibles globalmente yéetel k'u'ubul 48 horas utia'al u componentes críticos (cuchillas, sellos, kisbuuts'o'ob).

FAQs yóok'ol SHR Series ka'anal velocidad mezclador plástico

K: Le mezclador serie SHR je'el u páajtal u manejar materiales húmedos wa pegajosos (je'ebix., rubber compounds, cremas cosméticas)?

JUNTÚUL: Jaaj. Le serie SHR je'el u páajtal u configurar yéetel cámaras mezcla chaquetadas (uti'al u kanik temperatura ti' le materiales pegajosos) yéetel recubrimientos u cuchilla antiadherencia (PTFE) uti'al ma' u yantal ba'alo'ob. Utia'al u materiales húmedos (contenido humedad tak 10%), u modo u k'íintik u autofricción le mezclador ku tikintik yéetel eficacia le materiales ichil le mezcla, ku xu'ulsik u k'a'abéettal jump'éel paso separado u secado.

K: Ba'ax u k'iinil u meyaj le mezcladores SHR personalizados configurados (je'ebix., FDA-compliant, ma' tu páajtal u péek)?

JUNTÚUL: Modelos estándar (SHR-5A u SHR-1000) yaan jump'éel k'iinil u 4-6 semanas. Configuraciones personalizadas (FDA-compliant 316 páajtal a Máax ku acero inoxidable, Diseño u prueba u explosión certificado tumen ATEX uti'al materiales inflamables) réekerir 8-10 semanas. Producción acelerada (2-3 semana u k'iinil) yaan uti'al modelos estándar ti' jump'éel 20% preemiun.

K: Le formación operador yéetel mantenimiento proporcionada yéetel le maano' mezclador?

JUNTÚUL: Jaaj. Zhuoyue ku ts'aik kaambalo'ob gratis te' kúuchil uti'al tak 4 operadores leti' técnicos mantenimiento tumen maano' mezclador:

• 1-kaambal ti' operador k'iin: Operación básica, configuración le receta, u yutskíintik toop, yéetel protocolos ti' seguridad.
• 2-ka'ansaj ti' mantenimiento k'iin: Calibración avanzada, u k'e'exel le cuchilla, mantenimiento ti' le sello, yéetel programación PLC.

Le kaambalo' yaan ich inglés, káastelan, alemán, francés, Italian, yéetel mandarín, with hands-on sessions using your actual production materials.

K: Can the SHR mixer be integrated with a complete extrusion or injection molding line?

JUNTÚUL: Jach beyo. The SHR series mixer’s PLC control system is compatible with all major industrial automation protocols (Modbus, Profinet, Ethernet/IP), allowing seamless integration with extruders, alimentadores, and molding machines. This synchronization ensures mixed materials are delivered to the next production step on demand, eliminating bottlenecks and reducing material handling.

K: What warranty is provided for the SHR series High Speed Plastic Mixer?

JUNTÚUL: Zhuoyue ku ts'aik jump'éel yilik ka' yaanak ma'alob u 2 ja'abo'ob ti' tuláakal le componentes mecánicos (cuchillas, shaft, mixing chamber, frame) and a 1-year warranty on electrical/control components (PLC, kisbuuts'o', sensores u temperatura). Extended warranty options (3-5 ja'abo'ob) are available, incluyendo visitas anuales u mantenimiento preventivo yéetel k'u'ubul u repuestos prioritarios.

ichil ka'ap'éel ja'abo'ob, le serie SHR ka'anal velocidad mezclador plástico ts'o'ok sido le opción confiable utia'al u fabricantes ti' plásticos, mak', yéetel industrias químicas Sáansamal—ku ts'áaik precisión, epiensia, yéetel fiabilidad ku alinean yéetel le estándares producción global. Wa táan a xa'ak'tik muestras u laboratorio u chan lote wa compuestos industriales u nuxi' escala, le serie SHR u diseñada utia'al u satisfacer u kajtalo'ob ichil u producción únicas mientras u xu'ulsiko'ob Baajux yéetel ma'alo'obkíinsiko'ob u ma'alobil le producto. Búukint u ti' máax ku k nu'ukulil técnico bejla'e' utia'al u k'áatik jump'éel análisis tuukula' mezcla gratis yéetel cita adaptada ti' u requisitos u kúuchil.