ZTE Series Àjọ-Yiyi Ti o jọra Twin-dabaru Extruders

ZTE jara àjọ-yiyi ni afiwe ibeji-dabaru extruders

Gẹgẹbi laini ọja ti ọrọ-aje ati ilowo ti Zhuoyue, awọn ZTE jara àjọ-yiyi ni afiwe Twin dabaru Extruder olupese jẹ apẹrẹ pataki fun awọn alabara pẹlu awọn iwulo iṣelọpọ ipilẹ. O ṣetọju awọn anfani igbekalẹ ipilẹ ti awọn ọja extruder Zhuoyue, lakoko iṣapeye iṣeto ni lati ṣaṣeyọri iṣẹ ṣiṣe idiyele diẹ sii. jara ZTE dara fun sisẹ awọn ohun elo polima gbogbogbo gẹgẹbi awọn pilasitik gbogbogbo, awọn pilasitik ti a ṣe atunṣe pẹlu iwọn kikun kekere, ati mora masterbatches, eyiti o le pade awọn iwulo iṣelọpọ ojoojumọ ti ọpọlọpọ awọn ile-iṣẹ kekere ati alabọde pẹlu iṣẹ iduroṣinṣin ati idiyele itọju kekere.

Zhuoyue ti jẹri lati pese awọn solusan extrusion ti o munadoko fun awọn ile-iṣẹ kekere ati alabọde (Awọn SMEs) ninu awọn ṣiṣu processing ile ise fun lori kan mewa, ati ZTE jara ni crystallization ti yi ifaramo. Ko dabi awọn awoṣe extruder giga-giga ti o dojukọ iyipo giga-giga ati iyara fun sisẹ ohun elo eka, jara ZTE jẹ iṣapeye fun awọn oju iṣẹlẹ iṣelọpọ ti o wọpọ julọ ni ọja naa, fojusi lori iduroṣinṣin, irorun ti isẹ, ati kekere lapapọ iye owo ti nini (TCO). Fun awọn SME ti o ṣe ilana PP ni akọkọ, PE, ABS, PS ati awọn miiran gbogboogbo pilasitik, tabi awọn pilasitik ti a ṣe atunṣe pẹlu iye kikun ni isalẹ 30%, jara ZTE le ni kikun pade awọn ibeere iṣelọpọ laisi iwulo lati ṣe idoko-owo ni ohun elo iṣẹ ṣiṣe giga gbowolori, ni imunadoko idinku ala-ilẹ idoko-owo akọkọ ati awọn eewu iṣiṣẹ.

Apẹrẹ igbekalẹ ipilẹ ti jara ZTE jogun idagbasoke ti Zhuoyue Twin dabaru Extruder Supplier ọna ẹrọ, pẹlu àjọ-yiyi ni afiwe dabaru be, apọjuwọn agba design, ati konge-machined dabaru eroja. Apẹrẹ ti o jọra-yiyi n ṣe idaniloju idapọ ohun elo aṣọ ati yo, yago fun awọn isoro ti uneven awọn ohun elo plasticization ti o jẹ wọpọ ni kekere-iye owo nikan-skru extruders, nitorina imudarasi didara awọn ọja ti o pari ati idinku egbin ohun elo. Apẹrẹ agba agba modular ngbanilaaye fun disassembly rọrun ati itọju, ati awọn apakan agba ti o bajẹ le paarọ rẹ ni ẹyọkan dipo gbogbo agba, greatly reducing maintenance costs and downtime. The screw elements are made of high-quality alloy steel with heat treatment, which has good wear resistance and can adapt to the long-term processing of general plastics and low-filled modified plastics, extending the service life of key components.

In terms of operation and control, the ZTE series adopts a simplified but practical control system, which is easy to learn and operate, even for operators without professional technical background. The control panel is equipped with clear digital displays for temperature, dabaru iyara, ati ono oṣuwọn, and the parameters can be adjusted with one key, realizing precise control of the production process. Ni akoko kan naa, the system is equipped with basic fault alarm functions, such as over-temperature alarm, overload alarm, and lack of material alarm, eyiti o le ṣe iranti awọn oniṣẹ ni akoko ti awọn ipo ajeji ati yago fun ibajẹ ohun elo ati awọn ijamba iṣelọpọ. Apẹrẹ gbogbogbo ti ẹrọ ni kikun ṣe akiyesi ergonomics, pẹlu a reasonable ifilelẹ ti awọn bọtini isẹ ati akiyesi windows, ṣiṣe awọn iṣẹ ojoojumọ ati ayewo diẹ rọrun.

Anfani miiran ti jara ZTE jẹ ibamu giga rẹ pẹlu ohun elo iranlọwọ. O le ni asopọ laisiyonu pẹlu awọn ohun elo iranlọwọ ti o wọpọ ni ọja naa, gẹgẹbi awọn ẹrọ gbigbẹ ohun elo, awọn alapọpo, pelletizers, conveyors itutu, ati be be lo., lati fẹlẹfẹlẹ kan ti pipe gbóògì ila. Zhuoyue tun pese awọn imọran ibaramu ti adani gẹgẹbi awọn alabara’ gangan gbóògì aini, ṣe iranlọwọ fun awọn alabara lati mu iṣeto laini iṣelọpọ pọ si ati ilọsiwaju ṣiṣe iṣelọpọ gbogbogbo. Boya o jẹ iṣelọpọ pelletizing ti awọn patikulu ṣiṣu gbogbogbo, iyipada ti kekere-kún pilasitik, tabi gbóògì ti mora awọ masterbatches ati iṣẹ-ṣiṣe masterbatches, ZTE jara le wa ni irọrun fara, pẹlu iwọn iṣelọpọ lati 10kg / h si 800kg / h ti o bo awọn iwọn iṣelọpọ oriṣiriṣi ti awọn SMEs..

Lati irisi iṣẹ lẹhin-tita, Zhuoyue n pese iṣeduro okeerẹ lẹhin-tita fun jara ZTE lati yanju awọn alabara’ aniyan. Ọja naa ni akoko atilẹyin ọja 12-12, ati awọn paati mojuto gẹgẹbi eto gbigbe ati motor ni aṣayan atilẹyin ọja ti o gbooro sii. Ẹgbẹ iṣẹ lẹhin-tita Zhuoyue ni oṣiṣẹ imọ-ẹrọ alamọdaju ati nẹtiwọọki iṣẹ ohun kan, eyi ti o le pese lori ojula fifi sori, ifiṣẹṣẹ, ati awọn iṣẹ ikẹkọ fun awọn onibara. Fun awọn ikuna ẹrọ ti o wọpọ, ẹgbẹ lẹhin-tita le pese atilẹyin imọ-ẹrọ latọna jijin laarin 2 wakati, ati ti o ba nilo itọju lori aaye, eniyan iṣẹ le de ọdọ awọn onibara ká factory laarin 48 wakati ni julọ awọn agbegbe. Ni afikun, Zhuoyue tun pese ipese to ti awọn ohun elo apoju, ati ki o wọpọ apoju awọn ẹya ara bi dabaru eroja, agba liners, ati awọn edidi le wa ni jišẹ laarin 3 awọn ọjọ iṣẹ, aridaju wipe awọn ẹrọ downtime ti wa ni o ti gbe sėgbė.

Ni agbaye ṣiṣu processing oja, Awọn SME ṣe akọọlẹ fun diẹ sii ju 70% ti lapapọ nọmba ti katakara, ati awọn won gbóògì aini ti wa ni characterized nipasẹ “wulo, idurosinsin, ati ti ọrọ-aje”. jara ZTE ti ni idagbasoke ni deede lati pade ibeere ọja yii. Niwon awọn oniwe-ifilole, o ti ni opolopo mọ nipa awọn onibara ni diẹ ẹ sii ju 30 awọn orilẹ-ede ati agbegbe, pẹlu China, Guusu ila oorun Asia, Aringbungbun oorun, ati Ila-oorun Yuroopu. Nọmba nla ti esi alabara fihan pe jara ZTE ni iṣẹ iṣelọpọ iduroṣinṣin, Oṣuwọn oṣiṣẹ ti awọn ọja ti pari ni oke 98%, apapọ ikuna-free isẹ akoko jẹ diẹ sii ju 8000 wakati, ati iye owo itọju fun 1000 wakati ti isẹ jẹ kere ju 500 dola Amerika, eyiti o kere ju apapọ ile-iṣẹ lọ. Awọn data wọnyi ni kikun ṣe afihan iṣẹ idiyele giga ati igbẹkẹle ti jara ZTE, ṣiṣe ni yiyan pipe fun awọn SME lati ṣe iṣelọpọ iṣelọpọ ṣiṣu.

ZTE awoṣe paramita

ZTE MODEL nfunni ni idiyele ti o dara julọ / ipin iṣẹ ṣiṣe ati pe a ṣe apẹrẹ pẹlu awọn aye lati baamu awọn ohun elo pupọ julọ. O gba eto gbigbe boṣewa ti o gbẹkẹle, eyiti o ṣe idaniloju iṣiṣẹ iduroṣinṣin lakoko ti o ṣakoso ni imunadoko idiyele gbogbogbo, ṣiṣe ni yiyan akọkọ fun awọn alabara ti o lepa ilowo ati eto-ọrọ aje.

Apẹrẹ paramita ti jara ZTE ni kikun ṣe akiyesi awọn abuda sisẹ ti awọn ohun elo polima gbogbogbo, ati awoṣe kọọkan jẹ iṣapeye fun awọn iwọn iṣelọpọ kan pato ati awọn iru ohun elo. Awọn kan pato iyipo ti 6 N.m/cm³ jẹ yiyan iwọntunwọnsi fun sisẹ ṣiṣu gbogbogbo, eyi ti o le rii daju pe dapọ ati pilasitik ti awọn ohun elo lakoko ti o yago fun lilo agbara ti o pọju. Agbara motor akọkọ ti baamu pẹlu iwọn ila opin ati iyara iṣelọpọ lati mu iwọn lilo agbara pọ si ati dinku agbara agbara fun iṣelọpọ ẹyọkan.. Iyara iyara ti 600rpm jẹ o dara fun ilọsiwaju ati iṣelọpọ iduroṣinṣin ti awọn pilasitik gbogbogbo, ati pe o le ṣe atunṣe laarin iwọn kan gẹgẹbi awọn abuda ohun elo ti o yatọ ati awọn ibeere ọja.

Iho ijinle ratio (D0/Oṣu kejila) ti 1.55 tabi 1.55/1.68 ti a ṣe ni ibamu si awọn ti o yatọ dabaru diameters. Awọn kere dabaru si dede (25, 35) gba a ti o wa titi Iho ijinle ratio 1.55, eyi ti o fojusi lori iṣọkan ti gbigbe ohun elo ati dapọ; ti o tobi dabaru si dede (50, 65, 75, 95) pese meji Iho ijinle ratio awọn aṣayan, eyi ti o le yan ni ibamu si awọn onibara’ kan pato ohun elo kikun iye ati ọja awọn ibeere. Fun apere, nigbati processing títúnṣe pilasitik pẹlu kan nkún iye ti 20-30%, Iho ijinle ratio 1.68 le pese aaye ipamọ ohun elo ti o tobi ju, mu iwọn kikun ati agbara iṣelọpọ pọ si, nigba ti 1.55 ratio jẹ diẹ dara fun resini mimọ tabi awọn ohun elo ti o ni kekere, aridaju dara dapọ ipa.

Awoṣe	Yiyi kan pato (N.m/cm³)	Agbara motor akọkọ (Kw)	Iyara ijade	Iho ijinle ratioD0 / Di
25	6	7.5	600	1.55
35	6	18.5	600	1.55
50	6	55	600	1.55/1.68
65	6	110	600	1.55/1.68
75	6	160	600	1.55/1.68
95	6	300	600	1.55/1.68

Awoṣe kọọkan ti jara ZTE ni ipo ohun elo ko o lati pade awọn iwulo oniruuru ti awọn SME:

• ZTE 25: Awọn kere awoṣe ninu jara, pẹlu kan akọkọ motor agbara ti 7.5Kw, o dara fun iṣelọpọ ipele kekere ti awọn ayẹwo yàrá, igbeyewo gbóògì ti titun awọn ọja, tabi iṣelọpọ iwọn kekere ti masterbatches nipasẹ awọn ile-iṣẹ kekere. Ilana iwapọ rẹ gba aaye ti o dinku ati pe o rọrun lati gbe ati fi sii, ṣiṣe ni yiyan pipe fun R&D yàrá ati kekere idanileko.
• ZTE 35: Pẹlu agbara motor akọkọ ti 18.5Kw, o dara fun iṣelọpọ ipele kekere ati alabọde ti awọn pilasitik gbogbogbo ati awọn pilasitik ti a ṣe atunṣe kekere, gẹgẹbi awọn ọja ṣiṣu ojoojumọ, o rọrun ṣiṣu profaili, ati be be lo. O ni iwọntunwọnsi to dara laarin agbara iṣelọpọ ati lilo agbara, ati ki o jẹ julọ o gbajumo ni lilo awoṣe ni ZTE jara.
• ZTE 50: Ni ipese pẹlu a 55Kw motor akọkọ, o le pade awọn ibeere iṣelọpọ iwọn alabọde ti awọn SMEs, pẹlu agbara iṣelọpọ ti 100-300kg / h fun awọn pilasitik gbogbogbo. O dara fun iṣelọpọ awọn patikulu ṣiṣu, paipu paipu, ati awọn ohun elo dì, ati awọn aṣayan ipin ijinle meji Iho jẹ ki o rọ diẹ sii ni ibamu si awọn agbekalẹ ohun elo ti o yatọ.
• ZTE 65: Pẹlu motor akọkọ 110Kw, o jẹ a alabọde ati ki o tobi awoṣe ni ZTE jara, pẹlu agbara iṣelọpọ ti 200-500kg / h, o dara fun awọn SME pẹlu awọn iwọn iṣelọpọ ti o tobi pupọ. O le ṣe ilana awọn pilasitik ti a yipada ni iduroṣinṣin pẹlu iye kikun ti o to 30%, ati pe o lo pupọ ni iṣelọpọ awọn ẹya inu inu ọkọ ayọkẹlẹ, Awọn ikarahun ohun elo ile ati awọn ọja miiran.
• ZTE 75: Ni ipese pẹlu motor akọkọ 160Kw, agbara iṣelọpọ le de ọdọ 300-600kg / h, eyiti o dara fun iṣelọpọ iwọn-nla ti awọn pilasitik gbogbogbo ati awọn pilasitik ti a yipada nipasẹ awọn SME. Yiyi giga rẹ ati ipin ijinle Iho nla rii daju sisẹ ohun elo daradara ati didara ọja iduroṣinṣin, ati pe a lo nigbagbogbo ni iṣelọpọ awọn profaili ṣiṣu, farahan ati awọn ọja miiran pẹlu ga o wu awọn ibeere.
• ZTE 95: Awọn tobi awoṣe ni ZTE jara, pẹlu 300Kw motor akọkọ ati agbara iṣelọpọ ti 500-800kg / h, jẹ o dara fun awọn SME-nla tabi awọn ile-iṣẹ ti o nilo lati faagun agbara iṣelọpọ. O le mu awọn iṣẹ iṣelọpọ lemọlemọfún fun igba pipẹ, ati eto gbigbe ti o dara julọ ṣe idaniloju ariwo kekere ati gbigbọn kekere lakoko iṣẹ ṣiṣe giga, idinku ipa lori agbegbe iṣelọpọ.

Ni afikun si mojuto paramita akojọ si ni tabili, jara ZTE tun ni nọmba ti awọn aye apẹrẹ alaye lati rii daju iṣẹ iduroṣinṣin ati didara ọja:

• Dabaru opin išedede: Ifarada ti iwọn ila opin ti dabaru ni iṣakoso laarin ± 0.05mm lati rii daju pe iṣọkan ti aafo ohun elo lakoko gbigbe ati dapọ, etanje agbegbe lori-rirẹrun tabi insufficient dapọ.
• Agbegbe alapapo agba: Nọmba awọn agbegbe alapapo jẹ 5-9 (da lori awoṣe), ati agbegbe kọọkan jẹ iṣakoso ominira, pẹlu iṣedede iṣakoso iwọn otutu ti ± 1℃, aridaju iṣakoso kongẹ ti ilana yo ohun elo.
• Eto itutu agbaiye: Ni ipese pẹlu air itutu tabi omi itutu eto (iyan ni ibamu si awọn awoṣe), eyi ti o le ni kiakia dara agba ati skru, dena igbona ohun elo ati jijẹ, ki o si orisirisi si si lemọlemọfún gbóògì fun igba pipẹ.
• Eto ifunni: Gba ẹrọ isọdi-iṣakoso iyara iyipada igbohunsafẹfẹ kan, pẹlu deede ifunni ti ± 1%, aridaju idurosinsin ohun elo ipese ati yago fun uneven ono ṣẹlẹ nipasẹ awọn ohun elo ti Nsopọ tabi arching.
• Eto gbigbe: Gba apoti jia dada ehin lile pẹlu ṣiṣe gbigbe ti ≥95%, kekere ariwo (≤85dB), ati igbesi aye iṣẹ ti o ju 10 ọdun labẹ itọju deede.

Apẹrẹ paramita ti jara ZTE kii ṣe da lori ibeere ọja lọwọlọwọ nikan, sugbon tun ni o ni kan awọn siwaju-nwa, eyi ti o le orisirisi si si ojo iwaju idagbasoke ti SMEs. Fun apere, motor ati eto iṣakoso itanna ti gbogbo awọn awoṣe gba awọn aṣa fifipamọ agbara, eyi ti o le fipamọ 10-15% ti agbara akawe pẹlu ibile extruders ti kanna iru, ni ibamu pẹlu aṣa agbaye ti itọju agbara ati idinku itujade. Ni akoko kan naa, awọn ẹrọ ni ẹtọ imugboroosi atọkun, ati awọn onibara le igbesoke awọn iṣakoso eto, eto ifunni ati awọn paati miiran ni ibamu si awọn iwulo idagbasoke tiwọn, lai a ropo gbogbo ẹrọ, siwaju idinku iye owo idoko-igba pipẹ.

Awọn oju iṣẹlẹ ohun elo ti jara ZTE

Awọn jara ZTE, pẹlu iṣẹ ṣiṣe idiyele giga ati iṣẹ iduroṣinṣin, ti wa ni o gbajumo ni lilo ni orisirisi awọn gbogboogbo ṣiṣu processing awọn oju iṣẹlẹ, ibora awọn aaye pupọ gẹgẹbi awọn iwulo ojoojumọ, ikole, itanna, ati awọn ẹya ẹrọ ayọkẹlẹ. Awọn atẹle jẹ awọn oju iṣẹlẹ ohun elo akọkọ ati awọn ibeere sisẹ ti o baamu:

• Gbogbogbo ṣiṣu patiku gbóògì: Eyi ni oju iṣẹlẹ ohun elo ti o wọpọ julọ ti jara ZTE, o kun processing PP, PE, ABS, PS, HIPS ati awọn resini mimọ miiran tabi awọn pilasitik ti a tunlo sinu awọn patikulu. jara ZTE le rii daju iwọn patiku aṣọ ati iwuwo ti ọja ti pari, pẹlu kan oṣiṣẹ oṣuwọn ti diẹ ẹ sii ju 99%. Fun tunlo ṣiṣu processing, awọn ohun elo le wa ni ipese pẹlu ẹrọ gbigbọn lati yọ awọn gaasi iyipada ninu ohun elo naa, imudarasi didara awọn patikulu tunlo.
• Kekere-kún títúnṣe ṣiṣu gbóògì: Fun awọn pilasitik ti a ṣe atunṣe pẹlu iye kikun ti 10-30% (gẹgẹ bi awọn kaboneti kalisiomu kun PE/PP, talc kún ABS), jara ZTE le ṣaṣeyọri pipinka aṣọ ti awọn kikun, yago fun agglomeration ti awọn kikun ati ni ipa awọn ohun-ini ẹrọ ti ọja naa. O ti wa ni o gbajumo ni lilo ni isejade ti kekere-iye owo ṣiṣu awọn ẹya ara bi ṣiṣu ijoko, awọn apoti ipamọ, ati awọn ikarahun isere.
• Mora masterbatch gbóògì: Pẹlu awọ masterbatches, àgbáye masterbatches, ati iṣẹ-ṣiṣe masterbatches (antistatic, egboogi-UV), awọn ZTE jara le rii daju aṣọ dapọ ti pigments, fillers ati additives pẹlu awọn ti ngbe resini, with a coloring uniformity of ≥98%, meeting the color requirements of various plastic products. The small models (ZTE 25/35) are suitable for small-batch customized production of masterbatches, while the large models (ZTE 65/75/95) are suitable for large-scale mass production.
• Simple plastic profile extrusion: Such as PVC window and door profiles, PE plastic steel profiles, PP decorative profiles, ati be be lo. The ZTE series can provide stable extrusion pressure and speed, ensuring the dimensional accuracy of profiles (tolerance ≤±0.1mm), and the surface finish of products meets the industry standards. The modular design of the die head makes it easy to replace different profile molds, realizing the flexible production of multiple varieties.
• Plastic pipe production: For small and medium-diameter PE/PPR water supply pipes, PVC drainage pipes, ati be be lo., the ZTE series can match the pipe extrusion die head and sizing sleeve to achieve continuous and stable pipe production. The temperature control accuracy and screw speed stability of the equipment ensure the wall thickness uniformity of the pipe, and the product pass rate is above 98%.
• Sheet and film extrusion (auxiliary): When equipped with a corresponding sheet/film die head, the ZTE series can be used for the extrusion of thin sheets and films of general plastics, such as PE packaging films, PP sheet materials for stationery, ati be be lo. Although it is not specially designed for high-precision film/sheet production, it can fully meet the basic production needs of SMEs for low-end products.

For different application scenarios, Zhuoyue Twin dabaru Extruder Machine Factory also provides targeted configuration suggestions and process optimization solutions to help customers maximize the performance of the ZTE series:

• For particle production: It is recommended to configure a water ring pelletizer or air-cooled pelletizer, and optimize the screw speed and temperature parameters according to the melting point of the material to ensure the smooth cutting of particles and reduce dust generation.
• For modified plastic production: It is recommended to add a side feeding device for the addition of fillers and additives, and adjust the mixing elements of the screw to enhance the dispersion effect of fillers and avoid the reduction of product performance caused by uneven mixing.
• For masterbatch production: It is recommended to use a high-speed mixer for pre-mixing of materials, and control the feeding speed and screw speed of the extruder to ensure the full mixing of pigments and resins, and improve the coloring effect of masterbatches.
• For profile/pipe production: It is recommended to configure a vacuum sizing tank and a traction machine with constant speed control, and optimize the cooling water temperature and traction speed to ensure the dimensional stability of profiles/pipes.

Case verification: A plastic processing SME in Zhejiang, China, purchased a ZTE 50 model in 2022 to produce PP filled modified plastics (filling amount 25%). Before using the ZTE series, the enterprise used a second-hand single-screw extruder, with a product qualified rate of only 85%, and frequent equipment failures, with monthly maintenance costs of about 3000 yuan. After switching to the ZTE 50, the product qualified rate increased to 98.5%, the equipment failure rate was reduced by more than 90%, the monthly maintenance cost was less than 500 yuan, and the production capacity increased from 150kg/h to 220kg/h. The investment in the equipment was recovered within 8 osu, and the annual profit increased by more than 200,000 yuan. This case fully demonstrates the advantages of the ZTE series in improving production efficiency, reducing costs and improving product quality for SMEs.

Advantages of ZTE series compared with similar products

In the market of economical twin-screw extruders, the ZTE series has obvious competitive advantages compared with similar products of other brands, mainly reflected in the following aspects:

• Cost performance advantage: The price of the ZTE series is 10-20% lower than that of similar products of international brands, ati 5-10% lower than that of domestic high-quality brands, while maintaining the same or even higher performance. The core components (mọto, apoti jia, control system) are all selected from well-known domestic brands with reliable quality, which ensures the stability of the equipment while controlling the cost.
• Structural reliability: Adopt Zhuoyue’s patented screw element design and barrel processing technology, the screw service life is 30% longer than that of similar products, and the barrel wear resistance is increased by 25%. The transmission system has passed 10,000 hours of fatigue test, and the failure rate is less than 0.5% within the warranty period.
• Energy saving and environmental protection: The motor adopts frequency conversion energy-saving design, and the energy consumption per unit output is 10-15% lower than that of traditional extruders. The equipment is equipped with a low-noise design, and the noise during operation is ≤85dB, which meets the national environmental protection standards and improves the working environment of the workshop.
• Itọju irọrun: The modular design of the whole machine makes the disassembly and assembly of components more convenient. The daily maintenance only needs simple tools, and the maintenance time of common faults is shortened by more than 50% compared with similar products. Zhuoyue provides detailed maintenance manuals and video tutorials, which can help customers’ maintenance personnel quickly master maintenance skills.
• Customization flexibility: Although the ZTE series is a standardized product, Zhuoyue can provide customized modifications according to customers’ special needs, such as adding degassing ports, changing slot depth ratio, replacing special material screw elements, ati be be lo. The customization cycle is only 7-15 awọn ọjọ, which is much shorter than the industry average of 20-30 awọn ọjọ.

Compared with low-cost counterfeit products on the market, the ZTE Twin Screw Extrusion Machine Wholesale series has essential advantages in quality and after-sales service:

• Counterfeit products often use inferior materials for screws and barrels, with a service life of only 3-6 osu, while the ZTE series can be used for more than 2 years under normal use;
• Counterfeit products have simple control systems, low temperature control accuracy, and unstable product quality, while the ZTE series has precise temperature control and stable operation, ensuring the consistency of finished products;
• Counterfeit products have no after-sales service guarantee, and once a failure occurs, customers need to bear high maintenance costs and long downtime, while the ZTE series has a sound after-sales service system to ensure the continuity of production;
• Counterfeit products do not meet national safety and environmental protection standards, and there are potential safety hazards such as electrical leakage and excessive noise, while the ZTE series has passed national safety certification and environmental protection testing, and can be used with confidence.

Market feedback shows that among the customers who purchased the ZTE series, 95% of them are satisfied with the performance and cost performance of the equipment, ati 80% of them will choose to repurchase Zhuoyue’s products when expanding production capacity or updating equipment. This fully proves the market recognition and competitive advantage of the ZTE series.

Fifi sori ẹrọ, commissioning and operation precautions of ZTE series

To ensure the stable operation and long service life of the ZTE series, correct installation, commissioning and standardized operation are crucial. The following are the key points of installation, commissioning and operation:

Installation precautions

• Site requirements: The installation site should be flat and solid, with a bearing capacity of ≥5t/m², and there should be no vibration source around to avoid affecting the operation stability of the equipment. The site should have sufficient space for operation, maintenance and material storage, with a reserved space of ≥1.5m around the equipment.
• Power supply requirements: The power supply should meet the rated power of the equipment, with a voltage fluctuation range of ≤±5%, and a dedicated circuit and leakage protector should be configured. The grounding resistance of the equipment should be ≤4Ω to ensure electrical safety.
• Water and gas supply: If the equipment is equipped with a water cooling system, the water supply pressure should be 0.2-0.4MPa, and the water quality should be clean and free of impurities to avoid blocking the cooling pipeline. The air source (if equipped with pneumatic components) should have a pressure of 0.5-0.7MPa, and be equipped with a dryer and oil-water separator to ensure the normal operation of pneumatic components.
• Installation and leveling: Use a level to adjust the level of the equipment, with a level error of ≤0.1mm/m, to ensure the coaxiality of the screw and the smooth operation of the transmission system. Fix the equipment with foundation bolts to prevent displacement during operation.

Commissioning key points

• Empty running test: Before feeding, carry out empty running test for 1-2 wakati, check the operation of the transmission system, the rotation direction of the screw, and the temperature control accuracy of each heating zone. The empty running speed should be gradually increased from low speed (100rpm) to rated speed (600rpm), and abnormal noise, vibration and temperature rise should be checked during the process.
• Material trial run: Use clean general plastic particles (such as PP) for trial run, start feeding at low speed, and gradually increase the feeding amount and screw speed while observing the melting state of the material, extrusion pressure and product quality. Adjust the temperature of each heating zone according to the melting condition of the material to ensure full melting and no decomposition of the material.
• Parameter optimization: According to the trial run results, optimize the screw speed, iyara ono, temperature and other parameters to find the best process parameters for the production of specific materials, and record them for daily operation reference.

Operation precautions

• Pre-operation inspection: Before starting the machine every day, check the oil level of the gearbox, the tightness of the electrical connections, the cleanliness of the feeding hopper, and the operation of the cooling system to ensure that all parts are in normal condition.
• Material requirements: The processed materials should be clean and free of metal impurities to avoid damaging the screw and barrel. For hygroscopic materials (gẹgẹ bi awọn ABS, PA), they should be fully dried before processing to avoid bubbles and other defects in the product.
• Operation process: The machine should be started and stopped in accordance with the operating procedures. It is strictly forbidden to start the machine with material in the barrel, and it is strictly forbidden to stop the machine suddenly during operation (except for emergency situations). When changing materials, the barrel and screw should be cleaned to avoid material mixing and affecting product quality.
• Daily maintenance: Clean the equipment surface and feeding hopper after daily operation, check the wear of the screw and barrel regularly, and lubricate the moving parts according to the maintenance manual to extend the service life of the equipment.
• Emergency treatment: Ni irú ti ẹrọ ikuna (gẹgẹ bi awọn apọju, lori-otutu, ariwo ajeji) nigba isẹ ti, da ẹrọ duro lẹsẹkẹsẹ, ge si pa awọn ipese agbara, ati ki o kan si awọn oṣiṣẹ iṣẹ lẹhin-tita fun itọju. O jẹ eewọ ni muna lati ṣajọpọ awọn ohun elo laisi aṣẹ lati yago fun faagun ẹbi naa.

Zhuoyue yoo firanṣẹ awọn onimọ-ẹrọ ọjọgbọn lati ṣe fifi sori aaye ati fifisilẹ fun awọn alabara ti o ra jara ZTE, ati pese iṣẹ ṣiṣe eto ati ikẹkọ itọju fun awọn oniṣẹ alabara ati oṣiṣẹ itọju, pẹlu ikẹkọ imọ-jinlẹ ati iṣẹ iṣe lori aaye. Akoonu ikẹkọ ni wiwa eto ohun elo, awọn ilana ṣiṣe, ilana paramita tolesese, ayẹwo aṣiṣe ti o wọpọ ati itọju, itọju ojoojumọ ati awọn aaye miiran, ensuring that the customer’s staff can independently operate and maintain the equipment.

Future development and upgrade of ZTE series

With the continuous development of the plastic processing industry and the increasing environmental protection requirements, Zhuoyue will continue to upgrade and optimize the ZTE series to meet the changing market demand:

• Energy saving upgrade: Further optimize the motor and control system, adopt permanent magnet synchronous motor and intelligent energy-saving control algorithm, and reduce the energy consumption per unit output by another 5-8% on the basis of the existing energy saving effect.
• Intelligence upgrade: Add an intelligent monitoring system to realize real-time monitoring of equipment operating parameters (otutu, iyara, titẹ, current), fault early warning and remote diagnosis functions, helping customers realize unmanned operation and remote management of the equipment.
• Environmental protection upgrade: Strengthen the degassing and dust removal functions of the equipment, optimize the exhaust system, and further reduce the emission of volatile organic compounds (Awọn VOCs) and dust, meeting the higher environmental protection emission standards.
• Material adaptation upgrade: Develop special screw elements and barrel materials to expand the application range of the ZTE series, so that it can process some special materials (such as biodegradable plastics, tunlo pilasitik pẹlu ga aimọ akoonu) on the basis of general plastics.
• Modular upgrade: Further optimize the modular design of the equipment, reduce the number of parts, improve the interchangeability of parts, and further shorten the maintenance time and reduce maintenance costs.

Ni akoko kan naa, Zhuoyue will continue to listen to customer feedback, collect application cases and improvement suggestions of the ZTE series in different regions and different application scenarios, and incorporate valuable suggestions into the product upgrade plan to make the ZTE series more in line with the actual production needs of customers. Zhuoyue is committed to making the ZTE series not only an economical and practical extruder product, but also a product that can keep up with the development of the industry and help SMEs achieve sustainable development.

In conclusion, the ZTE series co-rotating parallel twin-screw extruders is a high-cost performance product tailored for SMEs by Zhuoyue. It has the advantages of stable performance, rorun isẹ, low maintenance cost and wide application range, and can fully meet the basic production needs of SMEs in plastic processing. With the continuous upgrade and improvement of the product, the ZTE series will continue to play an important role in the plastic processing industry, helping more SMEs reduce production costs, improve product quality and enhance market competitiveness.