I-Volumetric feeders zifanelekile kwizisombululo ezininzi ze-extruder feeding kwaye zibonisa ixabiso eliphantsi kunye nokusebenza okuphezulu.
Nge 16 iminyaka yezandla kumava kuyilo lwezixhobo zeplastiki ze-extrusion kunye nokwenza ngcono, Ndiye ndaxhasa ngaphezulu 300 abavelisi kuwo wonke uMntla Melika, IYurophu, kunye ne-Asia ekukhetheni iinkqubo zokutyisa ezichanekileyo kwimigca yazo ye-extruder. I-volumetric feeder ivelele njengesona sisombululo sisebenzayo 80% ye-standard extrusion applications-bancing affordability, ukuthembeka, kunye nokulula kokusetyenziswa ngelixa uhambisa ukusebenza okufanayo kokutyisa uluhlu olubanzi lwezinto zeplastiki. Ngokungafaniyo ngokuchanekileyo ilahleko-kwi-weight feeders ezifuna utyalo-mali olubalulekileyo lwangaphambili, i-volumetric feeders inikezela ngenye indlela engabizi kakhulu kwi-extrusion yenjongo ngokubanzi, apho ukuchaneka okuphakathi kunye nokuphumelela okuphezulu kwiinjongo eziphambili Umenzi weVolumetric Feeder.

I UMboneleli weVolumetric Feeder ifanelekile kwizisombululo ezininzi ze-extruder feeding, inexabiso eliphantsi kunye neempawu zokutyisa eziphezulu. Njengesiqhelo kwiindawo zokulungisa iplastiki kwihlabathi jikelele, olu hlobo lwesondlo luyinjineli ukuhambisa umthamo ohambelanayo wezinto kwii-extruders (isikrufu esinye, isikrufu samawele, okanye izigaba ezibini) ngaphandle kwesidingo seenkqubo zokulinganisa ubunzima. Oku kulula kuthetha ukuthoba inkcitho enkulu (30-50% ngaphantsi kwe ilahleko-in-weight feeders) kunye nokugcinwa okuncinci, iyenza ilungele abavelisi abancinci ukuya kwabaphakathi, umthamo ophezulu wemveliso esezantsi-umda uqhuba, kunye nezicelo apho ukuchaneka okuqinileyo kwethamo (±0.1%) ayifunwa.
I-Volumetric feeders iyahambelana jikelele kunye neenkqubo ze-extrusion ezibandakanya:
Kwezi zicelo, Umxhasi we-± 2% wokuchaneka kwevolumu ungaphezulu kokwaneleyo ukugcina imveliso ye-extruder engaguqukiyo kunye nomgangatho wemveliso, ngelixa uyilo lwayo oluqinileyo luqinisekisa ukusebenza okuthembekileyo kwiindawo ezilukhuni zasefektri (ubushushu buphakathi kwe-0°C-45°C, amanqanaba othuli ukuya kwi-ISO 8573-1 Iklasi 4).
I I-Volumetric Feeder Factory siqulathe isikrufu esingamawele esincinane, umphanda, kunye nemoto-amacandelo amathathu angundoqo asebenza ngokudibeneyo ukuphelisa imiceli mngeni eqhelekileyo yokondla ibhulorho, ukuvala, kunye nokukhutshwa okungahambelaniyo. Ngokungafaniyo ne-screw eyodwa ye-volumetric feeders (utyekele ekutyibilikeni kwezinto kunye nokuhamba okungalinganiyo), Uyilo lwe-twin-screw ludala isenzo esilungileyo sokufuduka esiqinisekisa intshukumo yempahla ezinzileyo ukusuka kwihopper ukuya kwi-extruder feed throat..
Xa izinto zingena emgqomeni, isikrufu sijikeleziswa nje yi-roller eshukumisayo, IWholeliseli yeVolumetric Feeder nto leyo engatyhalanga kuphela izinto ezantsi, kodwa kwakhona kunciphisa ukuvala, ukwenza kube lula ukukhupha, ukonga ixesha namandla, kunye nokusombulula ingxaki yokucotha kokukhutshwa okuchaphazela imveliso. I-roller eshukumisayo (ifakwe kwi-hopper inlet) Iphazamisa imathiriyeli eninzi ukunqanda ukukhwela iimpuku kunye nokubopha ibhulorho-imiba ethwaxa i-fied-screw feeder xa kusetyenzwa imathiriyeli ehamba ngokuphantsi efana neeflakes ezigayiweyo okanye iikhompawundi ezigcwalisiweyo.. Oku kuphazamiseka, zidityaniswe nezikrufu zamawele adibeneyo, iqinisekisa ukuba izinto eziphathekayo zihanjiswa ngokuqhubekayo kwi-extruder, nakwizinga eliphantsi lokutya (5 kg ngeyure) okanye amazinga aphezulu (2000 kg ngeyure).
I-Zhuoyue's volumetric feeders isebenzisa i-compact intermeshing twin-screw design (ububanzi 15mm-50mm) kunye neeprofayili ezisijiva ezizilungeleyo ukuze zitshatise iipropati zokuhamba kwezinto:
Izikrufu ezingamawele ziqhutywa yibhokisi yegiya edityanisiweyo ukuqinisekisa isantya esilinganayo sokujikeleza, ukuphelisa ukubanjiswa kwezinto kunye nokufudumeza ukucheba (ibaluleke kakhulu kwizinto ezingevayo kubushushu njengePVC).
Umphanda we-feeder wenziwa ngentsimbi yekhabhoni engenamthungo (okanye 304 steel stainless ukutya / izicelo zonyango-grade) ngesiphelo sangaphakathi esigudileyo (Ra ≤ 1.6μm) ukunciphisa ukunamathela kwezinto. Ihopper ifumaneka nge5L, 10L, 20L, kunye namandla angama-50L, ngokhetho lwepolycarbonate ecacileyo yokubekwa kweliso kwinqanaba lezinto ezibonakalayo. Isiseko sokungcangcazela sinokuzikhethela kwimathiriyeli yokuqukuqela okuphantsi kakhulu (umz., iglasi ifayibha-ezaliswe PA iipellets), ukunciphisa ngakumbi umngcipheko wokuvala.
I-Volumetric feeders ixhotyiswe nge-IE3 premium motors esebenzayo (0.75kW-4.0kW) ezihlangabezana ne-EU Ecodesign Directive 2009/125/EC kunye ne-US DOE imigangatho yokwanelisa amandla. I-motor iqhuba izikrufu ezingamawele kunye ne-roller eshukumisayo nge-drive frequency drive (VFD), ukuvumela ulungelelwaniso lwesantya esichanekileyo (0-100 rpm) ukuhambelana neemfuno zemveliso ye-extruder. Iimpawu zenkqubo yokulawula:
I-Zhuoyue inikezela ngoluhlu olupheleleyo lwezondla zevolumetric ezilinganiswe ukuhambelana nemveliso ye-extruder, ukusuka kwisikali selebhu (5 kg ngeyure) ukuya kwi-industrial-scale (2000 kg ngeyure) imveliso:
| Umzekelo | I-Twin-Screw Diameter (mm) | Uluhlu lwesantya (rpm) | Umthamo Wokutya (kg ngeyure) | Amandla eMoto (kW) | Umthamo weHopper (L) | Ukuchaneka |
|---|---|---|---|---|---|---|
| I-ZYVF-15 | 15 | 0-80 | 5-50 | 0.75 | 5 | ±2% |
| I-ZYVF-25 | 25 | 0-90 | 20-150 | 1.5 | 10 | ±2% |
| I-ZYVF-35 | 35 | 0-100 | 50-500 | 2.2 | 20 | ±2% |
| ZYVF-50 | 50 | 0-100 | 100-2000 | 4.0 | 50 | ±2% |
Universal Specifications: Zonke iimodeli zisebenza kwi-220V/380V 50/60Hz eyodwa/amandla amanqanaba amathathu, ubunzima 25-85kg (kuxhomekeke kwimodeli), kwaye ibonise uyilo lwe-flange-mount uncamathiselo oluthe ngqo kumqala womqala we-extruder (iyahambelana 99% yeempawu ze-extruder zehlabathi).
I-Volumetric feeders inikezela ngeyona ndleko iphantsi iyonke yobunini (TCO) yayo nayiphi na inkqubo ye-extruder feeding:
Kwiziko le-extrusion eliphakathi kunye 4 abaxhasi, oku kuguqulela ukongiwa kweendleko zizonke $15,000-$25,000 kunyaka wokuqala kuphela.
Uyilo olulula lomatshini we-volumetric feeders luphelisa 90% Amanqaku angaphumeleli afunyenwe kwiinkqubo zokulahlekelwa kwesisindo (umz., umthwalo cell drift, iimpazamo zokulinganiswa koluvo). Idatha yendawo evela 200+ Zhuoyue feeder ufakelo ubonisa:
I-anti-clogging eshukumisayo i-roller kunye ne-twin-screw design inciphisa ixesha lokuphumla elingacwangciswanga ukusuka kwi-jam yempahla - umba oqhelekileyo kunye ne-fidy-screw feeders. (unexanduva lokuba 10-15% ixesha lokuphumla kwe-extruder kwiindawo zeplastiki).
I-Volumetric feeders ayifuni ulwazi olukhethekileyo lobugcisa ukuze isebenze:
Olu luncedo olubalulekileyo kubenzi abanengeniso ephezulu yabasebenzisi okanye abasebenzi bobuchwephesha abambalwa, njengoko kunciphisa ixesha loqeqesho kunye nempazamo yomntu.
I-Zhuoyue ye-volumetric feeders iphatha uluhlu olubanzi lwezinto zeplastiki ngaphandle kokuguqulwa:
Ukutya-uqhagamshelwano okanye izicelo zodidi lwezonyango, feeders ingaqwalaselwa nge 304/316 iindawo zoqhagamshelwano zentsimbi engenasici kunye nezithambisi ezithobela i-FDA (intlanganiso 21 CFR 177.1520).
A Texas-based PVC umenzi umbhobho endaweni yokuguga feeder-isikrufu enye 4 Zhuoyue ZYVF-50 feeder volumetric in 2024 ukulungisa imiqobo yemveliso:
Emva kokufakwa kwe-ZYVF-50 feeders:
Umphathi weplanti uxele: "I-Zhuoyue feeder ibe ngumtshintshi-mdlalo - abaqhubi bethu abasachithi iiyure bevula i-feeders., kwaye umgangatho wethu wombhobho awuzange uhambelane ngakumbi. Siye sakwazi ukuqhubeka 2 abathengi abatsha abakhulu ngenxa yokwanda kwemveliso. ”
I-Volumetric feeders ziyilelwe ukufakela iplagi kunye nokudlala:
Ukufakela kuthatha 1-2 iiyure feeder nganye (akukho zixhobo zikhethekileyo ezifunekayo) -Iqela lezobugcisa likaZhuoyue kwisiza linokuncedisa ngokufakela ukutya okuninzi kwimigca yokuvelisa ngokupheleleyo.
Ulungelelwaniso luqinisekisa ukuchaneka kokutya kwaye kufuneka lwenziwe kuhlobo ngalunye lwezinto ezintsha:
Ulungelelwaniso luthatha <30 imizuzu ngemathiriyeli kwaye inokwenziwa nguye nawuphi na umqhubi oqeqeshiweyo (akukho nkonzo yolungelelaniso yangaphandle efunekayo).
Ukugcinwa rhoqo kwandisa ubomi bomxheli kwaye kugcina ukusebenza:
I-Zhuoyue inikezela ngencwadana ebanzi yokugcina iifoto kunye nemiyalelo yesinyathelo ngesinyathelo (ifumaneka ngesiNgesi, Spanish, kunye nesiJamani) kumaqela angaphakathi.
A: Ewe. Iifidi ezininzi zevolumetric (1 kwi-resin ephambili, 1+ ukwenzela izongezo/masterbatch) inokudityaniswa ne-extruder PLC ukugcina ubungakanani bevolumu obuchanekileyo (umz., 95% I-PVC + 5% umbala masterbatch). Le yindlela eneendleko ezingeyomfuneko kwiinkqubo zamacandelo amaninzi ekulahlekeni-nobunzima kwizicelo ezingabalulekanga ezidityanisiweyo..
A: I-Volumetric feeders isebenza kakuhle ngezixhobo ezihamba simahla (unizi lolwapho kuyiwa khona 0.5-0.9 g/cm³) njengeepellets ezinyulu. Kwizinto eziphantsi kwamanzi (unizi lolwapho kuyiwa khona <0.4 g/cm³, umz., regrind flakes), sicebisa ukuba ukhethe isikrufu esifutshane + isiseko sokungcangcazela ukuphucula ukuhamba nokugcina ukuchaneka.
A: Ngokuqinisekileyo. Uthotho lwe-ZYVF lukaZhuoyue lwenzelwe ngokukodwa ukusetyenzwa kweplastiki esetyenzisiweyo-i-roller echasene nokuvala i-roller kunye ne-twin-screw design handle regrind flakes/pellets with miniming encinci.. Sicebisa isikrufu esingagugiyo secoat kwimathiriyeli esetyenzisiweyo enezinto ezingokungcola okuphezulu (umz., ubumdaka, amaqhekeza esinyithi).
A: Iimodeli eziqhelekileyo (I-ZYVF-15 ukuya kwi-ZYVF-50) ube nexesha lokuhamba 3-4 iiveki. Ulungelelwaniso oluqhelekileyo (iindawo zoqhagamshelwano zentsimbi, isiseko sokungcangcazela, Ulawulo lweHMI) funa 5-6 iiveki. Imveliso ekhawulezileyo (2-ixesha lokuhamba ngeveki) iyafumaneka ukongezwa 15% umrhumo.
A: I-Zhuoyue inikezela ngewaranti yeminyaka emi-2 kuwo onke amacandelo oomatshini (izikrufu, umphanda, imoto, ibhokisi yegiya) kunye newaranti yonyaka we-1 kwizinto zombane (VFD, iphaneli yokulawula). Sikwanika iinketho ezandisiweyo zewaranti (3-5 iminyaka) ngentlawulo eyongezelelweyo, kubandakanywa utyelelo lonyaka lolondolozo lothintelo.
Kuba ngaphezulu 16 iminyaka, I-Zhuoyue's volumetric feeders ibe lukhetho lokukhetha abavelisi beplastiki be-extrusion abafuna into ethembekileyo., isisombululo sokutya esineendleko ezifanelekileyo. Nokuba ngaba uvelisa imibhobho yePVC, Amaphepha e-PE, okanye iiprofayili zeplastiki ezisetyenzisiweyo, Abaxhasi bethu bahambisa ukusebenza okufanayo, ixesha lokuphumla elincinci, kunye nexabiso eliphezulu - zonke zixhaswa yinkxaso yobugcisa behlabathi kunye nerekhodi eqinisekisiweyo yempumelelo. Qhagamshelana neqela lethu leentengiso namhlanje ukuze ucele isikhokelo sokukhetha i-feeder yasimahla kunye nekowuti eyenzelwe iimfuno ezithile ze-extruder yakho.
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