Ukuba iprojekthi yakho ifuna ukuchaneka okuphezulu kokutya, sicebisa ilahleko-in-ubunzima feeder. Ukugqwesa kukubonelela ngezisombululo zokondla ngemitha ezisebenzayo.
Ngokungaphezulu 17 iminyaka yezandla-kumava kwi-extrusion yezixhobo zeplastiki kunye neenkqubo zokuphatha izinto, Ndisebenze kunye 250+ abavelisi kwihlabathi liphela ukusombulula ukungasebenzi kakuhle kokutyisa-enye yezona zinto zixhaphakileyo kwimveliso ye-extrusion. IMetering Feeder Ilahleko-kwi-Weight Scale (UMBALA) kunye neenkqubo ze-volumetric feeder zisisiseko ekusebenzeni okungaguqukiyo kwe-extruder, ezichaphazela ngqo umgangatho wemveliso, inkunkuma yezinto eziphathekayo, kunye nokusebenza kakuhle kwemveliso. Ngelixa i-volumetric feeders inikezela ngezisombululo ezingabizi kakhulu kwizicelo eziqhelekileyo, izikali zokulahlekelwa kwesisindo zihambisa ukuchaneka okufunekayo kwixabiso eliphezulu, iinkqubo zokunyamezelana okuqinileyo-ukwenza zombini iinkqubo izixhobo ezibalulekileyo kwindawo yokucubungula iplastiki yanamhlanje.

I-volumetric feeder ifanelekile kwiisombululo ezininzi ze-extruder feeding, inexabiso eliphantsi kunye neempawu zokutyisa eziphezulu. Njengeyona nkqubo isetyenziswa kakhulu yokutya kwizicelo ze-extrusion ngokubanzi, i-volumetric feeders ibhalansi ukufikeleleka kunye nokusebenza okuthembekileyo, izenza zilungele abavelisi abancinci ukuya phakathi abalungisa izinto ezingabalulekanga (umz., injongo jikelele PE/PP, iikhompawundi eziqinileyo zePVC) apho ukudosa okuchanekileyo kungeyomfuneko ephambili.
Ngokungafaniyo nezikali zokulahlekelwa kwesisindo ezilinganisa ubunzima bezinto eziphathekayo ngexesha langempela, i-volumetric feeders ihambisa umthamo ongaguqukiyo wezinto kwi-extruder-elawulwa sisantya sokujikeleza kunye nejiyometri ejijwayo.. Oku kulula ukuguqulela ukuthoba iindleko zangaphambili (30-50% ngaphantsi kweenkqubo zokulahlekelwa kwesisindo) kunye nokugcinwa okuncinci, ukwenza i-volumetric feeders ukhetho olusebenzayo lwevolumu ephezulu, uqhuba imveliso ephantsi.
I-volumetric feeder iqukethe isikrufu esincinci samawele, umphanda, kunye nemoto Filler Masterbatch Machine Manufacturer yenzelwe ukuhamba kwezinto ezithembekileyo kunye nexesha elincinci lokuphumla. Uyilo lwe-compact twin-screw lujongana nemingeni emibini ephambili ye-screw eyodwa ye-volumetric feeders: ukukhutshwa kwezinto eziphathekayo kunye nokukhutshwa okungahambelaniyo, enefuthe ngokuthe ngqo kwi-extruder throughput kunye nomgangatho wemveliso.
Xa izinto zingena emgqomeni, isikrufu sijikeleziswa nje yi-roller eshukumisayo, nto leyo engatyhalanga kuphela izinto ezantsi, kodwa kwakhona kunciphisa ukuvala, ukwenza kube lula ukukhupha, ukonga ixesha namandla, kunye nokusombulula ingxaki yokucotha kokukhutshwa okuchaphazela imveliso. Izikrufu zamawele ezidibeneyo zenza isenzo esilungileyo sokufuduka, Ukuqinisekisa ukuba imathiriyeli ihanjiswa ngokuthe rhoqo kumqala we-extruder feed-nakwimathiriyeli eneempawu zokuhamba kakubi. (umz., regrind flakes, I-pelletized PVC enomxholo ophezulu wokuzalisa).
Iimpawu eziphambili zoyilo lwe-Zhuoyue's volumetric feeders ziquka:
I-Volumetric feeders inelona xabiso lisezantsi langaphambili kuyo nayiphi na inkqubo yokutya kwimizi-mveliso, ngolondolozo oluncinci oluqhubekayo (akukho ziseli zomthwalo, abenzi boluvo, okanye ii-elektroniki ezintsonkothileyo zokulinganisa). Ukugcinwa kwesiqhelo kuthintelwe kukuthanjiswa kwamalungu ashukumayo kunye nokuhlolwa kwe-screw/barrel periodic-imisebenzi enokwenziwa ngamaqela olondolozo lwangaphakathi ngaphandle koqeqesho olukhethekileyo..
Kwiipellets ezihamba ngokukhululekileyo (umz., intombi PE/PP) kunye nezicelo ezidityanisiweyo ezingabalulekanga, i-volumetric feeders ihambisa 95% ukondla kakuhle (imathiriyeli ezizisiweyo vs. impahla hoppered), kunye nokudityaniswa kokukhutshelwa kwe-± 2%-yanele kwizicelo ezinje ngenjongo jikelele yokukhutshwa kombhobho, ukuveliswa kwephepha, okanye iprofayili extrusion apho ukunyamezelana okuqinileyo kungafunekiyo.
Ngojongano olulula lolawulo (Ukudayela ngokukhawuleza kwe-analog okanye umlawuli wedijithali osisiseko), i-volumetric feeders ifuna uqeqesho oluncinci lomsebenzisi-ngokuqhelekileyo 1-2 iiyure zokufundisa izandla. Olu luncedo olubalulekileyo kubenzi abanengeniso ephezulu yabasebenzisi okanye abasebenzi bobuchwephesha abambalwa.
I-Zhuoyue ye-volumetric feeders iphatha uluhlu olubanzi lwezinto zeplastiki, kuquka:
Ngelixa i-volumetric feeders igqwesa kwiindleko ezisebenzayo, izicelo ezisemgangathweni, Filler Masterbatch Machine Factory Ukulahlekelwa-In-Ubunzima (UMBALA) Imitha yokulinganisa imilinganiselo yenzelwe ukudosa ngokuthe ngqo-ibalulekile kwiinkqubo zokugqithisa ixabiso eliphezulu apho ukuhambelana kwezinto kuchaphazela ngokuthe ngqo ukusebenza kwemveliso., ukuthobela ulawulo, okanye isivuno semveliso. I-LIW feeders ilinganisa ubunzima bezinto ezikhutshwayo ngexesha lokwenyani, ukulungisa isantya se-screw ngokuguquguqukayo ukugcina amaxabiso achanekileyo edosi (±0.1% ukuchaneka), ukubenza umgangatho wegolide wezonyango, iimoto, kunye nokulungiswa kweplastiki ye-aerospace.
I-LIW feeders isebenza kumgaqo wokulinganisa ubunzima obuqhubekayo:
Le nkqubo yokulawula i-loop evaliweyo iqinisekisa ukuba i-extruder ifumana ubunzima obuhambelanayo bezinto eziphathekayo ngexesha leyunithi, kungakhathaliseki iimpawu zokuhamba kwezinto (umz., ukuxinana kweenguqu ezininzi kwi-regrind, Ukufuma okubangelwa kukufuma kwizinto zehygroscopic ezifana ne-PA/PC).
I-Zhuoyue's Loss-In-Weight Scale Metering Feeders yakha phezu kobungqina China Ngaphantsi kwamanzi Pelletizer System System Uyilo lwe-twin-screw ye-volumetric feeders, ukongeza umlinganiselo ochanekileyo kunye neenkqubo zokulawula ukuhambisa ukuchaneka okuhamba phambili kwishishini:
Ngokuchaneka kwedosi ye-±0.1% kunye nokuphindaphinda kwe-±0.05%, I-LIW feeders iqinisekisa igalelo lezinto eziphathekayo kwi-extruder-ibaluleke kakhulu:
Uvavanyo lomntu wesithathu yi-International Society of Automation (YI) iqinisekisa ukuba iZhuoyue's LIW feeders zigcina zichanekile nokuba zinobuninzi bezinto eziguquguqukayo ukuya kuthi ga kwi-15%-umcimbi oqhelekileyo ngeeplastiki ezisetyenzisiweyo okanye ezizaliswe ngokutsha..
Idosi echanekileyo iyakuphelisa ukondla kakhulu (umba oqhelekileyo kunye ne-volumetric feeders), ukunciphisa inkunkuma yezinto 3-5% ngokuqhutywa kwemveliso nganye. Ngezixhobo zexabiso eliphezulu (umz., medical-grade TPU at $5/kg), oku kuguqulela ukonga iindleko zonyaka ze $50,000-$150,000 ye 24/7 indawo yokuvelisa.
Ukuloga kwedatha eyakhelwe-ngaphakathi kunye neendlela zophicotho zenza i-LIW feeders ilungele amashishini alawulwayo. Zonke iiparamitha zedosi (beka Indawo, izinga lokwenyani, uhlobo lwezinto eziphathekayo, i-ID yomsebenzisi) zirekhodwa kwaye zingathunyelwa kwi-CSV / ifomathi ye-PDF yokuhlolwa kokulawula-okubalulekileyo kwi-FDA 21 Icandelo le-CFR 11 ukuthobela (iirekhodi ze-elektroniki/iisayino) kwimveliso yezixhobo zonyango.
Ukutya kwezinto ezihambelanayo kuzinzisa yonke inkqubo ye-extrusion, ukunciphisa ukuhluka koxinzelelo lokunyibilika, ubushushu, kunye nemilinganiselo yemveliso. Oku kubangela ukuba:
| Umzekelo | I-Twin-Screw Diameter (mm) | Uluhlu lwesantya (rpm) | Umthamo Wokutya (kg ngeyure) | Amandla eMoto (kW) | Ukuchaneka |
|---|---|---|---|---|---|
| I-ZYVF-15 | 15 | 0-80 | 5-50 | 0.75 | ±2% |
| I-ZYVF-25 | 25 | 0-90 | 20-150 | 1.5 | ±2% |
| I-ZYVF-35 | 35 | 0-100 | 50-500 | 2.2 | ±2% |
| ZYVF-50 | 50 | 0-100 | 100-2000 | 4.0 | ±2% |
| Umzekelo | I-Twin-Screw Diameter (mm) | Uluhlu lwesantya (rpm) | Umthamo Wokutya (kg ngeyure) | Amandla eMoto (kW) | Layisha Umthamo weSeli (ikg) | Ukuchaneka |
|---|---|---|---|---|---|---|
| ZYLIW-15 | 15 | 0-80 | 5-50 | 0.75 | 50 | ±0.1% |
| ZYLIW-25 | 25 | 0-90 | 20-150 | 1.5 | 150 | ±0.1% |
| ZYLIW-35 | 35 | 0-100 | 50-500 | 2.2 | 500 | ±0.1% |
| ZYLIW-50 | 50 | 0-100 | 100-2000 | 4.0 | 2000 | ±0.1% |
Ukukhetha inkqubo yokutya efanelekileyo kuxhomekeke kuhlobo lwakho lwezinto eziphathekayo, iimfuno zemveliso, kunye nohlahlo lwabiwo-mali. Ngezantsi isikhokelo esicacileyo sokukunceda ukhethe:
| Umba | Khetha iVolumetric Feeder Ukuba… | Khetha i-LIW Feeder Ukuba… | |
|---|---|---|---|
| Uhlobo lwezinto eziphathekayo | Iipilisi ezinyulu, iikhompawundi injongo jikelele, ukugaya ngexabiso eliphantsi | Iiplastiki zenqanaba lezonyango, iiplastiki zobunjineli ezizaliswe/ eziqinisiweyo, Izixhobo zentambo ze-LSZH/XLPE, ukubuyisela ixabiso eliphezulu | |
| Ukuchaneka okufunekayo | ±2% ukuchaneka kwanele (umbhobho jikelele/iprofayile/i-extrusion yephepha) | ±0.1% ukuchaneka okufunekayo (iityhubhu yezonyango, iinxalenye zeemoto, ukugquma kwentambo) | |
| Ukuthotyelwa koMgaqo | Akukho mfuneko zingqongqo zokulandela umkhondo/zokuthotyelwa | I-FDA, ISO, IATF 16949, okanye ukuthotyelwa kwe-ATEX kuyafuneka | |
| Uhlahlo lwabiwo-mali | Iindleko zangaphambili yinkxalabo ephambili (30-50% ixabiso eliphantsi kune-LIW) | Ugcino lweendleko zexesha elide (ukunciphisa inkunkuma, ukuphuculwa komgangatho) thethelela iindleko eziphezulu zangaphambili | |
| Umthamo weMveliso | Umthamo ophezulu, imveliso ephantsi | Ivolumu ephakathi ukuya phezulu, imveliso yomgangatho ophezulu |
Umvelisi okhokelayo wesixhobo sonyango se-EU utshintshe i-volumetric feeders wasebenzisa iZhuoyue ZYLIW-25 LIW feeder kumgca wabo wePVC othambileyo wemveliso yetyhubhu kwi. 2024. Imingeni ephambili yomthengi yaba:
Emva kokufaka i-LIW feeders:
Umxhasi unike ingxelo yokuba i-LIW feeders ayiphuculanga imveliso kuphela Filler Masterbatch Machine Supplier umgangatho kunye nokuthotyelwa kodwa kwanciphisa ukungenelela kwabaqhubi nge-50% -ukukhulula abasebenzi ukuba bagxininise eminye imisebenzi ebalulekileyo yokuvelisa.
I-Zhuoyue ye-metering feeders yenzelwe ukufakwa lula:
Iqela lethu lobugcisa kwisayithi lilawula konke ukufakela kunye neengcingo, ukuqinisekisa ukuthotyelwa kweekhowudi zombane zendawo (CE, UL, I-NEC).
Ulungelelwaniso lubalulekile ekuchanekeni kwesondlo:
I-Zhuoyue inikezela ngesatifikethi sokulinganisa kwisondlo ngasinye, ihambelana ne-ISO 9001 imigangatho yomgangatho.
Ukugcinwa kothintelo kuqinisekisa ubomi obude besondlo kunye nokusebenza okungaguqukiyo:
I-Zhuoyue inikezela ngeprogram yokukhusela yokukhusela kunye nokutyelela okucwangcisiweyo kwisayithi (ngekota/ngonyaka) kwaye 24/7 inkxaso yobugcisa yolungiso olungxamisekileyo.
A: Ewe. I-Zhuoyue's LIW feeder isebenzisa uhlengahlengiso lwesantya esiguqukayo ukubuyisela ukuguquguquka kobuninzi (ixhomekeke ku 15%) kwiiplastiki ezisetyenzisiweyo. Sikwanikezela ngeeprofayili zesiko lokujikijelwa kwizixhobo zokubuyisela kwakhona ukuphucula ukuhamba kunye nokunciphisa impazamo yokulinganisa.
A: Iimodeli eziqhelekileyo (ZYLIW-15 ukuya ZYLIW-50) ube nexesha lokuhamba 4-6 iiveki. Ulungelelwaniso oluqhelekileyo (Isiqinisekiso se-ATEX, ukuhambelana kwegumbi lokucoca, iinketho zokulungisa izinto) funa 8-10 iiveki. Imveliso ekhawulezileyo (3-ixesha lokuhamba ngeveki) iyafumaneka ukongezwa 20% umrhumo.
A: Ewe. Sinikezela ngoqeqesho losuku olu-1 lwendawo kubasebenzi (umsebenzi osisiseko, ulungelelwaniso, ukulungisa ingxaki) kunye noqeqesho lweentsuku ezi-2 ukulungiselela amagcisa olondolozo (ulungelelwaniso oluphambili, ukulungisa, indawo yokutshintshwa). Uqeqesho lufumaneka ngesiNgesi, IsiJamani, IsiFrentshi, Spanish, kunye nesiMandarin.
A: Ewe. Inkqubo yolawulo ephakathi yeZhuoyue inokuvumelanisa ukuya kuthi ga 4 abaxhasi (izinto eziphambili + izongezo/izifaki) nge extruder enye, ukuqinisekisa ulawulo lomlinganiselo oluchanekileyo (umz., 95% PE + 5% umbala masterbatch). Oku kulungele ukudityaniswa kwezicelo ezifuna izinto ezininzi zemathiriyeli.
A: Abaxhasi beVolumetric: 2-iwaranti yonyaka kumacandelo oomatshini (izikrufu, imiphanda, iinjini), 1-iwaranti yonyaka kwizinto zombane. LIW feeders: 3-iwaranti yonyaka kwiiseli zomthwalo kunye namacandelo oomatshini, 2-iwaranti yonyaka kwizinto zombane. Sikwanika iinketho ezandisiweyo zewaranti (ixhomekeke ku 5 iminyaka) ngentlawulo eyongezelelweyo.
Njengomthengisi othembekileyo weenkqubo zomxhasi wemitha ngaphezulu 17 iminyaka, I-Zhuoyue's volumetric kunye ne-loss-in-weight feeders zenziwe ukuba zihlangabezane neemfuno ezahlukeneyo zabenzi beplastiki be-extrusion-ukusuka kwisondlo esinexabiso elisebenzayo ukuya kwidosi echanekileyo kumashishini alawulwayo.. Ukugxila kwethu ekuthembekeni, ukuchaneka, kunye nokusebenziseka lula kuqinisekisa ukuba inkqubo yakho extruder yokondla iyasebenza, iyahambelana, kunye neendleko ezisebenzayo-ukunceda ukuba ukhulise isivuno semveliso kunye nomgangatho wemveliso. Qhagamshelana neqela lethu lobugcisa namhlanje ukuxoxa ngeemfuno zakho zokutya kwaye ucele isikhokelo sokukhetha i-feeder yasimahla eyenzelwe usetyenziso lwakho lwe-extrusion..
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