Te mau hoho'a teata ZTE o te faatumu nei i ni'a i te mau rave'a haaparareraa parau
Ei reni tao'a faanavairaa faufaa e te ohipa a Zhuoyue, te mau hoho'a teata ZTE Te taata hamani tao'a ua hamani - taa - ê - hia no te feia hoo tao'a e hinaaro rahi to ratou. Te tapea nei te reira i te mau maitai rahi o te mau tao'a a Zhuoyue, no te fana'o i te hoê haamau'araa maitai a'e, a faaafaro ai i te haamauraa. E mea au roa te mau faanahoraa ZTE no te faaapî i te mau tao'a polymer rahi mai te mau hu'ahu'a rahi, Te mau hu'ahu'a tei tauihia e te faito iti o te faaîraa, e te mau masterbatches matauhia, o te nehenehe e pahono i te mau hinaaro o te rahiraa o te mau taiete nainai e te afaro i te mau mahana atoa na roto i te faaohiparaa i te mau haamau'araa papû e te mau haamau'araa iti.
Ua fafau o Zhuoyue i te horo'a i te mau rave'a haaparareraa parau no te mau taiete iti e te afaro (SMEs) hau atu i te ahuru matahiti i roto i te ohipa hamaniraa tauihaa, e ua riro te faanahoraa ZTE ei faaiteraa no teie fafauraa. Taa ê noa'tu i te mau hoho'a teitei o te faatumu nei i ni'a i te taviri teitei e te vitiviti no te faaauraa i te mau tao'a fifi, ua faataahia te mau hoho'a ZTE no te mau hoho'a hamaniraa hoho'a matarohia a'e i ni'a i te matete, te faatumuraa i ni'a i te vai - maitai - raa, Mea ohie roa ia faaohipa, e te moni taatoa no te faturaa (TCO). No te mau SMEs o te faatere nei i te PP, PE, ABS, PS e te tahi atu mau hu'ahu'a, e aore râ, te mau hu'ahu'a tei tauihia e te faito o te faaîraa i raro nei 30%, E nehenehe te mau hoho'a teata ZTE e faaî i te mau titauraa no te hamaniraa i te hoho'a ma te ore e hinaaro e tuu i te moni i roto i te mau rave'a ha'utiraa teitei, te faaitiraa maitai i te faito o te tuuraa moni matamua e te mau atâtaraa o te ohipa.
Ua farii te hoho'a tumu o te mau faanahoraa ZTE i te paari o Zhuoyue Te taata hoo ihianoha'a, e tae noa'tu i te hamaniraa hi'opo'araa parallel, te hoho'a o te farii modular, e te mau hu'ahu'a hi'o. Na roto i te hoê hoho'a parallel co-rotating, e nehenehe te mau tao'a hoê â e te re'are'a, no te ape i te fifi o te mau tao'a ahu ore o te itehia i roto i te mau matini roro uira moni iti, ma te haamaitai i te huru o te mau tao'a hope e ma te faaiti i te mau hu'ahu'a materia. E mea ohie roa ia tatara e ia haapao i te hoho'a o te farii modular, e e nehenehe te mau tuhaa o te afata i ino e monohia ma te tataitahi eiaha râ i te afata taatoa, te faaitiraa rahi i te mau haamâu'araa no te haamaitai e te taime faaearaa. Ua hamanihia mai te mau hu'ahu'a i te mau hu'ahu'a fetia teitei e te raveraa i te veavea, E nehenehe e pato'i i te mau ahu e e nehenehe e farii i te mau hu'ahu'a rahi e te mau hu'ahu'a tei î i te mau hu'ahu'a, te faaroaraa i te oraraa o te mau tuhaa rahi.
No nia i te faaohiparaa e te faatereraa, E faaohipa te mau faanahoraa ZTE i te hoê faanahoraa faatere ohie tera râ, e ohipa, E mea ohie roa ia haapii e ia faaohipa, e tae noa'tu i te feia faatere aita to ratou e ite toro'a. E mau hoho'a mamati maramarama to te pǔpǔ faatere no te anuvera, te vitiviti, e te faito tamaaraa, e e nehenehe te mau faataaraa e tauihia na roto i te hoê noa taviri, te iteraa i te faatereraa papu i te huru hamaniraa. I te hoê â taime, Ua faautahia te faanahoraa i te mau ohipa faaararaa hape, mai te faaararaa i te anuvera, faaararaa teimaha, e te ereraa i te mau tao'a materia, o te nehenehe e faahaamana'o i te feia faatere i te mau huru tupuraa huru ê e e ape i te mau faainoraa o te mau ravea e te mau ati hamaniraa tauihaa. E hi'opoa-atoa-hia te ergonomics i roto i te paturaa taatoa o te mau ravea, e te hoê faanahoraa tura o te mau patoi faaohiparaa e te mau matapihi hi'opoaraa, no te faaohie i te faaohiparaa e te hi'opoaraa i te mau mahana atoa.
Te tahi atu tuhaa faufaa o te mau faanahoraa ZTE, o to ' na ïa taairaa rahi e te mau ravea tauturu. E nehenehe te reira e tuatihia ma te fifi e te mau ravea tauturu matauhia i nia i te matete, mai te mau tao'a maro, mixers, mau hu'ahu'a, mau rave'a toetoe, e tē vai atura., no te hamani i te hoê reni hamaniraa taatoa. Ia au i te feia hoo, te horoa atoa ra o Zhuoyue i te mau mana'o mana'o taa ê’ Te mau hinaaro mau no te hamaniraa, Te tautururaa i te feia hoo no te haamaitai i te huru o te reni hamaniraa e no te haamaitai i te huru o te hamaniraa. Te hamani ra anei te reira i te mau hu'ahu'a hu'ahu'a rahi, te tauiraa o te mau hu'ahu'a iti, e aore râ, te hamaniraa i te mau masterbatches tae matauhia e te mau masterbatches ohipa, E nehenehe te mau faanahoraa ZTE e tauihia ma te taui, e te hoê faito hamaniraa mai te 10kg/h e tae atu i te 800kg/h o te tapo'i ra i te mau faito hamaniraa e rave rau o te mau SME.
Mai te hi'oraa o te taviniraa i muri mai i te hooraa, No te faatitiaifaro i te feia hoo, ua horo'a o Zhuoyue i te hoê haapapûraa taa maitai i muri a'e i te hooraa i te mau hoho'a ZTE’ Te mau haape'ape'araa. E tau ti'aturiraa to teie tao'a 12 ava'e te maoro, e te mau tuhaa tumu mai te faanahoraa haapurororaa e te motera, e maitiraa taa ê to ratou. E mau rave ohipa aravihi to te pŭpŭ taviniraa a Zhuoyue i muri mai i te hooraa e te hoê faanahoraa taviniraa maitai, o te nehenehe e horo'a i te faautaraa i ni'a i te tahua itenati, te faaueraa, e te mau ohipa faaineineraa no te feia hoo. No te mau hape matauhia o te mau rave'a, E nehenehe te pŭpŭ i muri mai i te hooraa e horo'a i te patururaa i te pae no te rave'a aravihi i roto 2 hora, e mai te mea e, e titauhia te haamaitairaa i ni'a i te tahua itenati, E nehenehe te feia rave ohipa e tae atu i te fare hamaniraa tauihaa a te taata hoo i roto 48 hora i roto i te rahiraa o te mau vahi. I te horo'a i roto i, Te horoa atoa ra o Zhuoyue i te mau hu'ahu'a e navai, e te mau hu'ahu'a matauhia mai te mau hu'ahu'a, mau reni, e e nehenehe te mau tapa'o e horo'ahia i roto 3 Te mau mahana ohipa, te haapapuraa e ua faaitihia te taime no te mau ravea.
I roto i te matete o te mau hu'ahu'a na te ao nei, Hau atu i te 70% o te numera taatoa o te mau taiete, e to ratou mau hinaaro no te hamaniraa i te “ta'iri, noanoa, e te faanavairaa faufaa”. Ua hamanihia mai te mau faanahoraa ZTE no te pahono i teie hinaaro o te matete. Mai to ' na haamataraa, ua farii-rahi-hia te reira e te feia hoo tao'a hau atu i te 30 mau fenua e mau vahi, e tae noa'tu i te fenua Taina, Asia Apatoa Hitia o te râ, Hitia o te râ no Ropu, e Europe Hitia o te râ. E rave rahi mau mana'o o te feia hoo tao'a o te faaite ra e e ohipa maitai to te mau hoho'a teata ZTE, ua hau atu te faito o te mau tao'a hope 98%, ua hau atu i te 8000 hora, e te haamau'araa no te tape'araa 1000 hora ohipa iti a'e i te 500 Te mau tara marite, e mea ha'iha'i roa ïa i te faito au noa o te ohipa tapihooraa tauihaa. Te haapapu ra teie mau haamaramaramaraa i te moni rahi e te tiaturiraa o te mau faanahoraa ZTE, Ua riro te reira ei maitiraa maitai roa ' ' e no te mau SME no te hamani i te mau hu'ahu'a.
ZTE hi'oraa
E horo'a te ZTE MODEL i te hoê faito hoo/ha'utiraa maitai roa e ua papa'ihia te reira e te mau rave'a no te farii i te rahiraa o te mau tao'a. E faaohipa oia i te hoê faanahoraa haaparareraa mana'o ti'aturihia, o te haapapu ra i te hoê ohipa tamau ma te haapao maitai i te mau haamau'araa taatoa, ma te faariro i te reira ei maitiraa matamua no te feia hoo tao'a o te imi ra i te mau mea ohie e te faanavairaa faufaa.
E hi'opoa taa ê te hoho'a o te mau faanahoraa ZTE i te mau huru o te mau tao'a polymer, e ua faataahia te mau hi'oraa atoa no te mau faito hamaniraa e te mau huru tao'a taa ê. Te hu'ahu'a taa ê o 6 N.m/cm3 o te hoê ïa maitiraa aifaito no te faaauraa i te mau hu'ahu'a hu'ahu'a, o te nehenehe e haapapu e ua navai te anoiraa e te faaîraa i te mau tao'a ma te ape i te faaohiparaa rahi i te ito. No te faarahi i te aravihi no te faaohipa i te ito e no te faaiti i te faaohiparaa i te ito i te mau hu'ahu'a atoa, e faaauhia te puai o te motera rahi i te diameter o te hi'o e te vitiviti o te hu'ahu'a. E mea au a'e te vitiviti o te 600rpm no te hamaniraa i te mau hu'ahu'a tamau e te papû, e e nehenehe e tauihia i roto i te hoê tau ia au i te mau huru materia e te mau hinaaro o te mau tao'a.
Te faito hohonu o te vahi (D0/Piti) i 1.55 aore rā 1.55/1.68 ua papaihia te reira ia au i te mau diameter e rave rau o te mau hi'o. Te mau hoho'a hi'opo'araa na'ina'i a'e (25, 35) A farii i te hoê faito hohonu o te 1.55, o te faatumu nei i nia i te hoê â huru o te mau materia no te faaite e no te anoi; te mau hoho'a rahi a'e (50, 65, 75, 95) horo'a e piti maitiraa hohonu, e nehenehe e maitihia ia au i te feia hoo’ te rahiraa o te mau tao'a taa ê e te mau titauraa no te mau tao'a. Moekara, ia faaohipahia te mau hu'ahu'a tei tauihia e te hoê faito faaîraa 20-30%, te faito hohonu o te 1.68 E nehenehe e horoa i te hoê vahi rahi a'e no te tapea i te mau tao'a, haamaitai i te faito faaîraa e te aravihi no te hamaniraa, i te taime a 1.55 E mea au a'e te faito no te mau tao'a mâ e aore râ, no te mau tao'a iti, te haapapûraa i te hoê faahopearaa maitai a'e.
| Mā'ohii |
Taviri taa ê (N.m/cm3) |
Te mana rahi o te motera (Kw) |
Te vitiviti o te hutiraa |
Te faito hohonuD0/Di |
| 25 |
6 |
7.5 |
600 |
1.55 |
| 35 |
6 |
18.5 |
600 |
1.55 |
| 50 |
6 |
55 |
600 |
1.55/1.68 |
| 65 |
6 |
110 |
600 |
1.55/1.68 |
| 75 |
6 |
160 |
600 |
1.55/1.68 |
| 95 |
6 |
300 |
600 |
1.55/1.68 |
E vahi maramarama ta te mau hi'oraa atoa o te mau faanahoraa ZTE no te pahono i te mau hinaaro huru rau o te mau SME:
- ZTE 25: Te hoho'a iti roa a'e i roto i te faanahoraa, e 7.5Kw te hoê puai rahi o te motera, E mea tano no te hamaniraa i te mau hoho'a no te piha maimiraa, Te hamaniraa i te mau tao'a apî, e aore râ, te hamaniraa i te mau masterbatches nainai e te mau taiete iti. E mea iti a'e te vahi e vai ra i roto i to ' na hamaniraa tataitahi e e mea ohie roa ia faahuru e ia faauta, ma te faariro i te reira ei maitiraa maitai roa ' ' e no R&D mau piha maimiraa e te mau piha ohipa nainai.
- ZTE 35: E 18.5Kw te hoê puai rahi o te motera, E mea au roa te reira no te hamaniraa i te mau hu'ahu'a rahi e te mau hu'ahu'a iti, mai te mau tao'a hu'ahu'a i te mau mahana atoa, Te mau hoho'a hu'ahu'a, e tē vai atura. E faito maitai to ' na i rotopu i te aravihi no te hamaniraa e te faaohiparaa i te ito, e o te hoho'a faaohipa-pinepine-roa ' ' e-hia i roto i te mau faanahoraa ZTE.
- ZTE 50: Ua faautahia te hoê motera rahi e 55Kw, E nehenehe te reira e pahono i te mau hinaaro o te mau SME no te hamaniraa i te mau hoho'a, e te hoê faito hamaniraa 100-300kg/h no te mau hu'ahu'a rahi. E mea au roa no te hamaniraa i te mau hu'ahu'a hu'ahu'a, nga hu'ahu'a pipe, e te mau buka, e te mau maitiraa hohonu e piti o te mau vahi hohonu, e faariro ïa i te reira ei mea ohie a'e no te farii i te mau rave'a materia e rave rahi.
- ZTE 65: Me te hoê motera rahi 110Kw, o te hoê ïa hi'oraa rahi e te rahi i roto i te faanahoraa ZTE, e 200-500kg/h, e mea tano no te mau SME e te mau faito hamaniraa rahi. E nehenehe ta ' na e faaohipa maitai i te mau hu'ahu'a tei tauihia e te hoê faito faaî e tae roa ' tu i te 30%, e te faaohipa-pinepine-hia ra te reira i roto i te hamaniraa i te mau tuhaa o te pereoo, te mau hu'ahu'a no te fare e te tahi atu mau tao'a.
- ZTE 75: Ua faautahia te reira e te hoê motera rahi 160Kw, E nehenehe te faito o te hamaniraa e tae i te 300-600kg/h, e mea au roa na te mau SMEs ia hamani i te mau hu'ahu'a rahi e te mau hu'ahu'a faaapîhia. Te haapapu ra to ' na hu'ahu'a teitei e to ' na faito hohonu rahi i te faaohiparaa maitai i te mau tao'a e te huru o te mau tao'a, e e faaohipa-pinepine-hia te reira no te hamani i te mau hoho'a hu'ahu'a, nga farii e te tahi atu mau tao'a e hinaaro rahi to ratou.
- ZTE 95: Te hi'oraa rahi roa ' ' e i roto i te faanahoraa ZTE, e te hoê motera rahi e 300Kw e te hoê aravihi no te hamaniraa i te 500-800kg/h, no te mau SME rahi aore ra te mau taiete o te titau i te faarahi i te aravihi no te hamaniraa. E nehenehe ta ' na e faaruru i te mau ohipa hamaniraa tamau no te hoê tau maoro, e te faanahoraa haaparareraa mana'o maitai roa ' ' e, e mea iti roa te reo e te aueueraa fenua i roto i te ohipa teimaha, te faaitiraa i te mau faahopearaa i nia i te mau mea e haaati ra ia ' na.
Taa ê noa'tu i te mau faataaraa tumu i tabulahia i roto i te tabula, E rave rahi atoa mau hoho'a papa'iraa taa maitai i roto i te mau faanahoraa ZTE no te haapapû i te huru o te ohipa e te huru o te mau tao'a:
- Te parau mau o te diameter: No te haapapû i te hoê â huru o te mau tao'a i roto i te afa'iraa e te anoiraa, e haapa'ohia te faaoromai o te afaraa o te hi'o i roto i te ±0.05mm, te aperaa i te kutikuti i te vahi iho e aore râ, te ereraa i te anoiraa.
- Tuhaa fenua no te faahanahana: Te numera o te mau vahi faahanahanaraa o te 5-9 (ia au i te hi'oraa), e e faaterehia te mau tuhaa fenua atoa ma te tiamâ, e te hoê faito anuvera ±1°C, te haapapuraa i te faatereraa papu i te huru revaraa o te mau tao'a.
- Faanahoraa toetoe: Ua faaûruhia te reira e te hoê faanahoraa haamâmâ i te hau aore ra te pape (ia au i te hi'oraa), o te nehenehe e faatoetoe oioi i te farii e te mau hi'o, A arai i te veavea rahi e te parariraa o te mau tao'a, e te fariiraa i te hamaniraa tamau no te hoê tau maoro.
- Faanahoraa tamaaraa: A faaohipa i te hoê mītini tamaaraa no te faatere i te vitiviti o te tauiraa, e te hoê parau mau ±1%, te haapapûraa i te mau tao'a materia e te aperaa i te maa taa ê i faatupuhia e te mau tao'a e aore râ, te mau tao'a.
- Faanahoraa haaparareraa: A faaohipa i te hoê afata niho etaeta e te hoê aravihi no te haaparareraa ≥95%, iti o te reo (≤85dB), e te hoê oraraa taviniraa hau atu i te 10 matahiti i raro a'e i te aupururaa mau.
E ere te hoho'a o te mau hoho'a ZTE i niuhia noa i nia i te hinaaro o te matete i teie nei, tera râ, e hi'oraa maitai to'na, o te nehenehe e farii i te tupuraa o te mau SME no a muri a'e. Moekara, E faaohipa te mau hoho'a atoa i te mau hoho'a no te faaherehere i te ito, o te nehenehe e faaora 10-15% o te ito ia faaauhia i te mau ravea apî o te hoê â huru, ia au i te huru o te ao nei no te parururaa i te ito e no te faaiti i te mau tao'a tahi. I te hoê â taime, te mau rave'a haaparareraa i te mau rave'a haaparareraa, e e nehenehe ta te feia hoo tao'a e haamaitai i te faanahoraa faatere, Ia au i to ratou iho mau hinaaro no te tupuraa i te rahi, te faanahoraa no te faaamuraa e te tahi atu mau tuhaa, ma te ore e mono i te taatoaraa o te mau mauhaa, te faaitiraa ' tu â i te moni no te hoê tau maoro.
Te mau hoho'a no te faaohiparaa i te mau faanahoraa ZTE
Te mau faanahoraa ZTE, me ta'na ha'utiraa moni rahi e te ha'utiraa papû, is widely used in various general plastic processing scenarios, covering multiple fields such as daily necessities, aito, mau rave'a roro uira, and automotive accessories. The following are the main application scenarios and corresponding processing requirements:
- General plastic particle production: This is the most common application scenario of the ZTE series, mainly processing PP, PE, ABS, PS, HIPS and other pure resins or recycled plastics into particles. The ZTE series can ensure the uniform particle size and density of the finished product, with a qualified rate of more than 99%. For recycled plastic processing, the equipment can be equipped with a degassing device to remove volatile gases in the material, improving the quality of recycled particles.
- Low-filled modified plastic production: For modified plastics with a filling amount of 10-30% (such as calcium carbonate filled PE/PP, talc filled ABS), the ZTE series can achieve uniform dispersion of fillers, avoiding agglomeration of fillers and affecting the mechanical properties of the product. It is widely used in the production of low-cost plastic parts such as plastic chairs, storage boxes, and toy shells.
- Conventional masterbatch production: Including color masterbatches, filling masterbatches, e te mau masterbatches ohipa (antistatic, anti-UV), the ZTE series can ensure uniform mixing of pigments, fillers and additives with the carrier resin, with a coloring uniformity of ≥98%, meeting the color requirements of various plastic products. The small models (ZTE 25/35) are suitable for small-batch customized production of masterbatches, while the large models (ZTE 65/75/95) are suitable for large-scale mass production.
- Simple plastic profile extrusion: Such as PVC window and door profiles, PE plastic steel profiles, PP decorative profiles, e tē vai atura. The ZTE series can provide stable extrusion pressure and speed, ensuring the dimensional accuracy of profiles (tolerance ≤±0.1mm), and the surface finish of products meets the industry standards. The modular design of the die head makes it easy to replace different profile molds, realizing the flexible production of multiple varieties.
- Plastic pipe production: For small and medium-diameter PE/PPR water supply pipes, PVC drainage pipes, e tē vai atura., the ZTE series can match the pipe extrusion die head and sizing sleeve to achieve continuous and stable pipe production. The temperature control accuracy and screw speed stability of the equipment ensure the wall thickness uniformity of the pipe, and the product pass rate is above 98%.
- Te mau api e te hoho'a teata (auxiliary): Ia faautahia te hoê api/hoho'a teata e au i te upoo o te pohe, E nehenehe te mau faanahoraa ZTE e faaohipahia no te hutiraa i te mau api rairai e te mau hoho'a teata no te mau hu'ahu'a rahi, mai te mau hoho'a teata PE, Te mau tao'a PP no te mau papa'iraa, e tē vai atura. Noa'tu e, aita te reira i hamani-taa-ê-hia no te hamaniraa i te hoho'a teata/api hoho'a teitei, E nehenehe te reira e pahono i te mau hinaaro rahi o te mau SME no te mau tao'a ha'iha'i roa.
No te mau huru faaohiparaa taa ê, Zhuoyue Te fare hamaniraa tauihaa te horo'a atoa nei te reira i te mau mana'o tauturu no te hoê faanahoraa e te mau rave'a no te tauturu i te feia hoo ia faarahi i te aravihi o te mau faanahoraa ZTE:
- No te hamaniraa i te mau hu'ahu'a: E mea au a'e ia haamau i te hoê pelletizer mo'emo'e pape e aore râ, te hoê pelletizer toetoe, and optimize the screw speed and temperature parameters according to the melting point of the material to ensure the smooth cutting of particles and reduce dust generation.
- For modified plastic production: It is recommended to add a side feeding device for the addition of fillers and additives, and adjust the mixing elements of the screw to enhance the dispersion effect of fillers and avoid the reduction of product performance caused by uneven mixing.
- For masterbatch production: It is recommended to use a high-speed mixer for pre-mixing of materials, and control the feeding speed and screw speed of the extruder to ensure the full mixing of pigments and resins, and improve the coloring effect of masterbatches.
- For profile/pipe production: It is recommended to configure a vacuum sizing tank and a traction machine with constant speed control, and optimize the cooling water temperature and traction speed to ensure the dimensional stability of profiles/pipes.
Case verification: A plastic processing SME in Zhejiang, Te fenua Taina, purchased a ZTE 50 model in 2022 to produce PP filled modified plastics (faaî i te moni 25%). Before using the ZTE series, the enterprise used a second-hand single-screw extruder, with a product qualified rate of only 85%, and frequent equipment failures, with monthly maintenance costs of about 3000 yuan. After switching to the ZTE 50, the product qualified rate increased to 98.5%, the equipment failure rate was reduced by more than 90%, the monthly maintenance cost was less than 500 yuan, and the production capacity increased from 150kg/h to 220kg/h. The investment in the equipment was recovered within 8 ava'e, e ua maraa te moni i te matahiti hau atu i te 200,000 yuan. Te faaite maitai ra teie tupuraa i te mau maitai o te mau faanahoraa ZTE no te haamaitai i te aravihi no te hamaniraa, te faaitiraa mai i te mau haamâu'araa e te haamaitairaa i te huru o te mau tao'a no te mau SME.
Te mau maitai o te mau faanahoraa ZTE ia faaauhia i te mau tao'a mai te reira te huru
I ni'a i te matete o te mau rave'a faanavairaa faufaa, E mau tuhaa faufaa roa to te mau faanahoraa ZTE ia faaauhia i te mau tao'a mai te reira te huru a te tahi atu mau tapao, te itehia ra te reira i roto i te mau tuhaa i muri nei:
- Te mau faufaa o te ha'utiraa: Te hoo o te mau faanahoraa ZTE 10-20% iti a'e i te mau tao'a mai te reira te huru a te mau tapao o te ao nei, e 5-10% iti a'e i te mau tapa'o maitai roa a'e o te fenua, ma te tapea i te hoê â ohipa aore ra teitei a'e. Te mau tuhaa tumu (Motera, gearbox, faanahoraa faatere) ua maitihia te mau mea atoa no roto mai i te mau tapao matau-maitai-hia o te fenua e te mau huru maitatai, which ensures the stability of the equipment while controlling the cost.
- Structural reliability: Adopt Zhuoyue’s patented screw element design and barrel processing technology, the screw service life is 30% longer than that of similar products, and the barrel wear resistance is increased by 25%. The transmission system has passed 10,000 hours of fatigue test, and the failure rate is less than 0.5% within the warranty period.
- Energy saving and environmental protection: The motor adopts frequency conversion energy-saving design, and the energy consumption per unit output is 10-15% lower than that of traditional extruders. The equipment is equipped with a low-noise design, and the noise during operation is ≤85dB, which meets the national environmental protection standards and improves the working environment of the workshop.
- Mea ohie roa ia haapa'o: The modular design of the whole machine makes the disassembly and assembly of components more convenient. The daily maintenance only needs simple tools, and the maintenance time of common faults is shortened by more than 50% compared with similar products. Zhuoyue provides detailed maintenance manuals and video tutorials, which can help customers’ maintenance personnel quickly master maintenance skills.
- Customization flexibility: Although the ZTE series is a standardized product, Zhuoyue can provide customized modifications according to customers’ special needs, such as adding degassing ports, changing slot depth ratio, replacing special material screw elements, e tē vai atura. The customization cycle is only 7-15 mahana, which is much shorter than the industry average of 20-30 mahana.
Compared with low-cost counterfeit products on the market, the ZTE Twin Screw Extrusion Machine Wholesale series has essential advantages in quality and after-sales service:
- Counterfeit products often use inferior materials for screws and barrels, with a service life of only 3-6 ava'e, while the ZTE series can be used for more than 2 years under normal use;
- Counterfeit products have simple control systems, low temperature control accuracy, and unstable product quality, while the ZTE series has precise temperature control and stable operation, ensuring the consistency of finished products;
- Counterfeit products have no after-sales service guarantee, and once a failure occurs, customers need to bear high maintenance costs and long downtime, while the ZTE series has a sound after-sales service system to ensure the continuity of production;
- Counterfeit products do not meet national safety and environmental protection standards, and there are potential safety hazards such as electrical leakage and excessive noise, while the ZTE series has passed national safety certification and environmental protection testing, and can be used with confidence.
Market feedback shows that among the customers who purchased the ZTE series, 95% of them are satisfied with the performance and cost performance of the equipment, e 80% of them will choose to repurchase Zhuoyue’s products when expanding production capacity or updating equipment. This fully proves the market recognition and competitive advantage of the ZTE series.
Faautaraa, commissioning and operation precautions of ZTE series
To ensure the stable operation and long service life of the ZTE series, correct installation, commissioning and standardized operation are crucial. The following are the key points of installation, commissioning and operation:
Installation precautions
- Site requirements: The installation site should be flat and solid, with a bearing capacity of ≥5t/m², and there should be no vibration source around to avoid affecting the operation stability of the equipment. The site should have sufficient space for operation, maintenance and material storage, with a reserved space of ≥1.5m around the equipment.
- Power supply requirements: The power supply should meet the rated power of the equipment, with a voltage fluctuation range of ≤±5%, and a dedicated circuit and leakage protector should be configured. The grounding resistance of the equipment should be ≤4Ω to ensure electrical safety.
- Water and gas supply: If the equipment is equipped with a water cooling system, the water supply pressure should be 0.2-0.4MPa, and the water quality should be clean and free of impurities to avoid blocking the cooling pipeline. The air source (if equipped with pneumatic components) should have a pressure of 0.5-0.7MPa, and be equipped with a dryer and oil-water separator to ensure the normal operation of pneumatic components.
- Installation and leveling: Use a level to adjust the level of the equipment, with a level error of ≤0.1mm/m, to ensure the coaxiality of the screw and the smooth operation of the transmission system. Fix the equipment with foundation bolts to prevent displacement during operation.
Commissioning key points
- Empty running test: Before feeding, carry out empty running test for 1-2 hora, check the operation of the transmission system, the rotation direction of the screw, and the temperature control accuracy of each heating zone. The empty running speed should be gradually increased from low speed (100rpm) to rated speed (600rpm), and abnormal noise, vibration and temperature rise should be checked during the process.
- Material trial run: Use clean general plastic particles (mai te PP) for trial run, start feeding at low speed, and gradually increase the feeding amount and screw speed while observing the melting state of the material, extrusion pressure and product quality. Adjust the temperature of each heating zone according to the melting condition of the material to ensure full melting and no decomposition of the material.
- Parameter optimization: According to the trial run results, optimize the screw speed, te vitiviti, temperature and other parameters to find the best process parameters for the production of specific materials, and record them for daily operation reference.
Operation precautions
- Pre-operation inspection: Before starting the machine every day, check the oil level of the gearbox, the tightness of the electrical connections, the cleanliness of the feeding hopper, and the operation of the cooling system to ensure that all parts are in normal condition.
- Material requirements: The processed materials should be clean and free of metal impurities to avoid damaging the screw and barrel. For hygroscopic materials (mai te ABS, PA), they should be fully dried before processing to avoid bubbles and other defects in the product.
- Operation process: The machine should be started and stopped in accordance with the operating procedures. It is strictly forbidden to start the machine with material in the barrel, and it is strictly forbidden to stop the machine suddenly during operation (except for emergency situations). When changing materials, the barrel and screw should be cleaned to avoid material mixing and affecting product quality.
- Daily maintenance: Clean the equipment surface and feeding hopper after daily operation, check the wear of the screw and barrel regularly, and lubricate the moving parts according to the maintenance manual to extend the service life of the equipment.
- Emergency treatment: In case of equipment failure (such as overload, over-temperature, abnormal noise) during operation, stop the machine immediately, cut off the power supply, and contact the after-sales service personnel for treatment. It is strictly forbidden to disassemble the equipment without authorization to avoid expanding the fault.
Zhuoyue will send professional technicians to carry out on-site installation and commissioning for customers who purchase the ZTE series, and provide systematic operation and maintenance training for the customer’s operators and maintenance personnel, including theoretical training and on-site practical operation. The training content covers equipment structure, operating procedures, process parameter adjustment, common fault diagnosis and treatment, daily maintenance and other aspects, ensuring that the customer’s staff can independently operate and maintain the equipment.
Future development and upgrade of ZTE series
With the continuous development of the plastic processing industry and the increasing environmental protection requirements, Zhuoyue will continue to upgrade and optimize the ZTE series to meet the changing market demand:
- Energy saving upgrade: Further optimize the motor and control system, adopt permanent magnet synchronous motor and intelligent energy-saving control algorithm, and reduce the energy consumption per unit output by another 5-8% on the basis of the existing energy saving effect.
- Intelligence upgrade: Add an intelligent monitoring system to realize real-time monitoring of equipment operating parameters (mā'i'i, Ra'ā, Pouhōʻā, current), fault early warning and remote diagnosis functions, helping customers realize unmanned operation and remote management of the equipment.
- Environmental protection upgrade: Strengthen the degassing and dust removal functions of the equipment, optimize the exhaust system, and further reduce the emission of volatile organic compounds (VOCs) and dust, meeting the higher environmental protection emission standards.
- Material adaptation upgrade: Develop special screw elements and barrel materials to expand the application range of the ZTE series, so that it can process some special materials (such as biodegradable plastics, Te mau hu'ahu'a faaho'i-faahou-hia e te mau hu'ahu'a rahi) on the basis of general plastics.
- Modular upgrade: Further optimize the modular design of the equipment, reduce the number of parts, improve the interchangeability of parts, and further shorten the maintenance time and reduce maintenance costs.
I te hoê â taime, Zhuoyue will continue to listen to customer feedback, collect application cases and improvement suggestions of the ZTE series in different regions and different application scenarios, and incorporate valuable suggestions into the product upgrade plan to make the ZTE series more in line with the actual production needs of customers. Zhuoyue is committed to making the ZTE series not only an economical and practical extruder product, but also a product that can keep up with the development of the industry and help SMEs achieve sustainable development.
In conclusion, the ZTE series co-rotating parallel twin-screw extruders is a high-cost performance product tailored for SMEs by Zhuoyue. It has the advantages of stable performance, faaohiparaa ohie, low maintenance cost and wide application range, and can fully meet the basic production needs of SMEs in plastic processing. With the continuous upgrade and improvement of the product, the ZTE series will continue to play an important role in the plastic processing industry, helping more SMEs reduce production costs, improve product quality and enhance market competitiveness.
