Te mau hu'ahu'a (TPE), I te tahi mau taime, e piihia ratou te mau hu'ahu'a Thermoplastic (TPR), o te hoê ïa piha o te mau copolymers aore ra te mau anoiraa polymers—te hoê hu'ahu'a e te hoê rapa—o te faaohipa nei i te mau huru o te mau thermoplastics e te mau elastomers. Ma teie amuiraa otahi roa e nehenehe te mau TPE e faaohipahia mai te mau thermoplastics (na roto i te hutiraa, te tairiraa, te pupuhiraa, e tē vai atura.) ma te tapea i te maitai e te tauiraa o te mau rapa. Taa ê noa'tu i te mau hu'ahu'a tahito, E nehenehe te mau TPE e rewa e e faaapîhia e rave rahi taime ma te ere ore i te aravihi, ma te faariro i te reira ei mea au a'e i te mau mea e haaati ra ia tatou e te moni. Mai te hinaaro i te mama, parau parau, e te tupu nei te mau tao'a e nehenehe e faaohipa - faahou - hia i roto i te mau fare hamaniraa tauihaa mai te mau pereoo uira, uira, aito, e te mau tao'a hoo, Te rahi noa ' tura te matau - maitai - raa o te mau TPE, Te tura'iraa i te faanahoraa o te mau rave'a aravihi apî e te mau rave'a aravihi apî ia au i ta ratou mau hinaaro taa ê.
Masterbatch, ei tao'a faufaa roa no te peni e no te taui i te mau TPE, E tuhaa faufaa roa ta ' na no te haamaitai i te hoho'a teata e no te faarahi i te faito o te faaohiparaa i te mau tao'a TPE. E titau te faaauraa i te TPE masterbatch i te hoê faatereraa papu i te faaôraa, te purara, e te mau faito anuvera, mai te mea e, e mea taa ê to te mau TPE, te patoiraa i te veavea, e te mau huru elasticity o te taa ê i te mau hu'ahu'a tahito. Te mau hu'ahu'a, e to ratou mau aravihi no te anoi e no te haaparare rahi a'e, te faatereraa papu i te anuvera, e te aravihi i te farii i te mau materia e rave rahi, ua riro mai te reira ei mauhaa faufaa roa no te TPE masterbatch. Zhuoyue, te hoê taata hamani hoho'a no te mau rave'a hamaniraa tauihaa, te horoa ra te reira i te mau ravea taatoa no te faatitiaifaro i te mau ravea apî o tei faanaho - taa - ê - hia no te TPE compounding e te masterbatch, TPE/SBS/TPU/TPR/TPV e te tahi atu mau pǔpǔ TPE rahi, no te pahono i te mau hinaaro huru rau o te feia hamani tao'a i roto i te mau fare hamaniraa tauihaa e rave rau.
1. Hi'opo'araa no ni'a i te mau elastomers (TPE): Te mau pŭpŭ, Te mau huru e te mau huru rahi
Ua riro te mau TPE ei utuafare tao'a huru rau, Ia au i to ratou huru e to ratou hamaniraa, ua faataahia na roto e ono pǔpǔ tapihooraa rahi. E mau huru taa ê to te mau pǔpǔ atoa, Te mau huru no te faaauraa, e te mau vahi faaohiparaa, o te faataa ti'a'tu i te mau titauraa no te haamauraa i te masterbatch e te mau rave'a haaparareraa. Ua riro te iteraa i te faanahoraa e te mau huru o te mau TPE ei niu no te haamaitai i te mau rave'a haaparareraa masterbatch e no te ma'iti i te mau rave'a haaparareraa parau.
1.1 E ono pǔpǔ tapihooraa rahi o te mau TPE
1.1.1 Te mau hu'ahu'a styrenic (TPS, TPE).
O te TPS te pǔpǔ TPE faaohipa-pinepine-roa ' ' e-hia, o te hoê ïa tuhaa rahi o te matete TPE o te ao nei. E mau papai styrenic to te reira (mai te polystyrène, PS) e te mau tao'a elastomeric (mai te polybutadiene, PB; polyisoprene, PI; e aore râ,, EB), ua taaihia te reira na roto i te mau taairaa covalent. I rotopu i te mau huru TPS matau - roa - hia, te vai ra te SBS (Te mau Styrenes-Butadienes-Styrenes), SIS (Styrene-Isoprene-Styrene), SEBS (Styrene-Ethylene-Butylene-Styrene), e te SEPS (Styrene-Ethylene-Propylene-Styrene).
I roto i te mau huru faufaa roa o te TPS, te vai ra te tauiraa rahi, te mǎrû, e te faanahoraa. SEBS e SEPS, o te mau huriraa ïa no te SBS e te SIS, ua haamaitai te patoiraa i te veavea, te pato'iraa i te huru o te reva, e te pato'iraa i te ruhiruhia, no te faariro ia ratou ei mea tano no te mau faaohiparaa i rapae e no te veavea rahi. E mea ohie roa ia faanehenehe e ia taui i te mau tao'a TPS na roto i te masterbatch, e te anuvera o to ratou faanahoraa mai te 150°C e tae atu i te 220°C, e tu'ati te reira i te rahiraa o te mau rave'a haaparareraa. I roto i te mau faaohiparaa matauhia o te TPS, te vai ra te mau hu'ahu'a pereoo, te mau aho e te mau taura, te mau tao'a hoo, e te mau ravea rapaauraa.
1.1.2 Te mau Elastomer Polyolefin (TPO, TPE-o).
Ua riro te TPO ei hoê anoiraa polyolefin (mai te polypropylene, PP; e aore râ, te polyethylene, PE) e te hu'ahu'a (mai te monomer o te ethylene-propylene-diene, EPDM). Te faaho'i nei te reira i te etaeta o te mau polyolefins e te mau elastomers, e e patoiraa maitai roa to ' na i te mau ravea rapaauraa ma'i, te pato'iraa i te huru o te reva, e te anuvera iti. E ere te mau TPO i te mea taero, aita e hanahana, e e nehenehe e faaohipa faahou, ma te faariro ia ratou ei mea maitai roa no te mau faaohiparaa e titau i te auhoaraa i te mau mea e haaati ra ia tatou.
Te anuvera o te TPO mai te 160°C e tae atu i te 230°C, e e tu'ati maitai to'na e te mau masterbatches e rave rahi (masterbatch tae, masterbatch auahi, e tē vai atura.). E faaohipa-pinepine-hia te mau TPO i roto i te mau tuhaa o te pereoo (mai te mau tapo'i, mau reni fender), mau tao'a paturaa (mai te mau tapa'o, mau hu'ahu'a), e te mau hu'ahu'a uira. No te faito teitei o te mau polyolefin, No te haapapu i te parareraa hoê â o te mau pigment e te mau tao'a tahi, e titauhia te mau ravea no te anoi maitai i te TPO masterbatch.
1.1.3 Te mau hu'ahu'a thermoplastic (VAT, TPE v).
Ua riro te TPV ei hoê amuiraa puai o te polyolefin (PP pinepine) e te hu'ahu'a (EPDM). I te roaraa o te faaauraa, E faaîhia te tuhaa elastomer i roto i te mau hu'ahu'a nainai e e parare hoê â huru i roto i te hu'ahu'a polyolefin, e faatupu te reira i te hoê elasticity maitai roa, te faaheporaa i haamau i te patoiraa, e te pato'iraa i te ve'ave'a. E mau rave'a matini maitai a'e to te mau TPV e te vai - maitai - raa o te mau hoho'a i te mau TPE tahito, e e nehenehe ta'na e faaoromai i te ve'ave'a rahi no te hoê tau maoro (e tae atu i te 150°C).
No te haapapu i te hoê â faito vulcanization e te parareraa, e titauhia te hoê faatereraa paari i te anuvera e te hoê puai kutikuti i te TPV. Te anuvera o te faanahoraa mai te 170°C e tae atu i te 240°C, e te vai ra te hoê viscosity rahi i roto i te mau tao'a i te taime a faaohipahia ' i, o te tuu i te mau titauraa teitei i ni'a i te hu'ahu'a e te pato'iraa i te mau hu'ahu'a. E faaohipa-pinepine-hia te mau TPV i roto i te mau tapao pereoo, hoses, mau hu'ahu'a, e te mau hu'ahu'a hamaniraa tauihaa o te titau i te aravihi rahi e te maoro.
1.1.4 Te mau hu'ahu'a veavea (TPU).
Ua riro te TPU ei copolymer tei î i te mau tuhaa fifi (diisocyanate e te mekameka) e te mau tuhaa mǎrû (polyol). E elasticity faahiahia to'na, te patoiraa i te abrasion, te pato'iraa i te hinu, e te puai matini, e e nehenehe e tauihia i roto i te etaeta mai te mǎrû roa (Patai A 30) e mea fifi roa (Patai D 85) na roto i te tauiraa i te faito o te mau tuhaa etaeta e te mo'emo'e.
E nehenehe te TPU e roohia i te anuvera e te haumi. Te anuvera o te faanahoraa mai te 180°C e tae atu i te 250°C, e e tia ia faamaroo - maitai - hia te mau tao'a hou a faaohipahia ' i (te haumi ≤0.05%) no te ape i te hydrolysis e te haamauraa i te mau hu'ahu'a. E mea titauhia te mau rave'a no te faatere i te anuvera e te mau rave'a no te faaore i te anuvera no te faatere i te TPU masterbatch. E faaohipa-pinepine-hia te TPU i roto i te mau aho e te mau taura, hoses pereoo, ahu avae, mau rave'a rapaauraa ma'i, e te mau mauhaa tu'aro.
1.1.5 Te mau hu'ahu'a thermoplastic (TPC, TPE-E).
Ua riro te TPC ei tao'a tahi tei î i te mau tuhaa polyester etaeta e te mau tuhaa polyether aore ra polyester. E patoiraa maitai roa to ' na i te veavea, te patoiraa i te mau raau, e te mau huru matini, e e nehenehe e faaoromai i te anuvera teitei e tae roa ' tu i te 150°C no te hoê tau maoro. E nehenehe atoa te mau TPC e taui e e ineine, te faariroraa ia ratou ei mea tano no te mau faaohiparaa teitei.
Te anuvera o te TPC mai te 220°C e tae atu i te 280°C, teitei a'e i te tahi atu mau pǔpǔ TPE. E mea î roa te reira i te roaraa o te faaauraa e e titauhia te mau extruders e te hoê hu'ahu'a teitei e te hoê faatereraa papu no te anuvera. E titau atoa te faanahoraa TPC masterbatch i te ara - maite - raa taa ê i nia i te parareraa o te mau pigment e te mau tao'a tahi no te ape i te faaino i te mau huru o te mau tao'a. E faaohipa-pinepine-hia te mau TPC i roto i te mau hu'ahu'a pereoo (mai te mau hose no te mata'i, Te mau tapa'o haaparareraa), Te mau tuhaa o te reva, e te mau rave'a hamaniraa tauihaa.
1.1.6 Te mau polyamides (TPA, TPE-A).
Ua riro te TPA ei copolymer tei î i te mau tuhaa polyamide etaeta e te mau tuhaa mǎrû polyether. Te faahoho'a ra te reira i te puai teitei, te pato'iraa, e te patoiraa i te mau polyamides i te mau tao'a tahi e te mau polyethers. E ohipa faahiahia to te TPA e te anuvera iti, e e nehenehe e faaohipahia i roto i te mau vahi fifi.
Te anuvera o te TPA mai te 230°C e tae atu i te 290°C, e e rave rahi to'na pape, E titauhia ia faamaraa maitai hou a faaapîhia ' i. E mea titauhia te mau ravea apî e te mau ahu rahi no te faaauraa i te TPA masterbatch (no te etaeta rahi o te polyamide) e te faatereraa papu i te anuvera no te ape i te ino o te mau tao'a. E faaohipa-pinepine-hia te TPA i roto i te mau hu'ahu'a pereoo (mai te mau tauihaa, mau), mau rave'a hono uira, e te mau hoses no te mau fare hamaniraa tauihaa.
1.2 Te mau huru rahi o te mau TPE o te faaino ra i te faanahoraa Masterbatch
E mau huru taa ê to te mau TPE o te faataa ra ia ratou i te mau hu'ahu'a tahito, e e ohipa oioi teie mau huru i nia i te haamauraa i te masterbatch e te maitiraa i te mau ravea apî. Teie i muri nei te mau huru faufaa roa e ti'a ia hi'opo'ahia i roto i te faanahoraa masterbatch:
1.2.1 Te tauiraa e te tauiraa.
E mea rahi te mau TPE e te mau tauiraa, to'na auraa ra, e ti'a ia tu'ati te masterbatch i te TPE matrix no te ape i te faaiti i te aravihi o te mau tao'a. E mea ti'a i te taata amo o te masterbatch ia tu'ati maitai i te TPE, e e mea ti'a i te dispersant ia haapapû i te parareraa hoê â o te mau pigments ma te ore e hamani i te mau hu'ahu'a o te nehenehe e faatupu i te hepohepo e e faaiti i te tauiraa.
1.2.2 Te patoiraa i te veavea.
E huru ê to te mau huru TPE e rave rahi no te patoi i te veavea (Te anuvera o te faanahoraa mai te 150°C e tae atu i te 290°C). No te ape i te parariraa, e tia i te mau pigment e te mau tao'a tahi masterbatch ia patoi i te veavea e au i te anuvera o te TPE, te tauiraa, e aore râ, te inoraa o te ha'utiraa i te taime o te extrusion. Moekara, E mea titauhia te mau pigment e te mau rave'a no te tape'a i te ve'ave'a teitei i te TPC e te TPA.
1.2.3 Te viscosity e te faanahoraa.
E taui te mau TPE i te taime a faaapîhia ' i (E mea rahi a'e te TPV e te TPC, area te TPS ra, e mea ha'iha'i a'e to'na). E ohipa te reira i ni'a i te puai kutikuti e te mau titauraa a te mau rave'a haaparareraa. E mea titau te mau TPE teitei i te mau extruders e te hoê hu'ahu'a teitei e te aravihi no te anoi, Noa'tu e, e titau te mau TPE iti i te hoê faatereraa papu i te vitiviti o te extrusion no te ape i te taheraa rahi o te mau tao'a.
1.2.4 Te mitiraa i te haumi.
Te tahi mau TPE (mai te TPU, TPA) Te vai ra te hoê faito pape teitei, o te nehenehe e faatupu i te mau hu'ahu'a, te pape, e te tahi atu mau hape i roto i te masterbatch. Te mau tao'a mata (TPE, nga pigment, te mau tao'a) E tia ia faamaroo - maitai - hia hou a faaohipa ' i, e e mea ti'a ia faautahia te hoê rave'a no te faaore i te haumi e te mau tao'a veve i ni'a i te extruder.
1.2.5 Te tu'atiraa e te mau Additives.
E titau pinepine te mau TPE i te mau tao'a faaî (mai te mau antioxidant, Te mau rave'a UV, hinu hinu) no te haamaitai i ta ratou ohipa. E tia ia haamauhia te masterbatch no te haapapu e e tuea te mau tao'a faaî i te mau pigments e te TPE matrix, ma te ape i te mau pahonoraa chemical o te nehenehe e haamǎta'u i te huru o te tao'a.
2. Te mau TPE: Fa'ahoro'ā, Te mau titauraa no te haamauraa e te faanahoraa
Ua riro te masterbatch no te mau TPE ei anoiraa î i te mau pigment/tae, te mau amo, e te mau tao'a, ua hamanihia no te faanehenehe i te mau TPE e no te horoa i te tahi atu mau ohipa (mai te auahi, antistatic, pato'i i te mau hu'ahu'a) ma te tapea i te mau huru o te mau tao'a e te mau huru faanahoraa. E mea fifi a'e te hamaniraa e te faaauraa i te TPE masterbatch i te mau hu'ahu'a tahito, no te mau huru taa ê o te mau TPE. Te faataa ra teie tuhaa i te haamauraa, Te mau parau tumu no te haamauraa, e te mau titauraa no te faaauraa i te TPE masterbatch.
2.1 Te haamauraa tumu o te TPE Masterbatch
Mai te masterbatch anamua, E toru tuhaa rahi o te TPE masterbatch: pigments/taui, te mau amo, e te mau tao'a. E faaauhia te maitiraa e te faito o te mau tuhaa atoa i nia i te huru o te TPE e te mau titauraa no te faaohiparaa.
2.1.1 Pigments/Mau tae.
O te mau pigments/dyes te mau tuhaa tumu o te horoa i te tae i te mau TPE, te faataaraa i te 10%-70% o te papa'iraa masterbatch (ia au i te rahi o te tae e te huru TPE). Te mau titauraa faufaa roa no te mau pigment/tae i roto i te TPE masterbatch:
- – Te patoiraa i te veavea: E tia ia faaoromai i te anuvera o te TPE (150°C-290°C) ma te pirau ore e aore râ, ma te taui ore. Mo nga TPEs teitei (TPC, TPA), E mea maitai a'e te mau pigment organic e aore râ, te mau pigment inorganic.
- – Te tu'atiraa: No te ape i te haereraa ' tu, e tia ia tuea i te TPE matrix, te puaahorofenua, e aore râ, ua faaiti i te elasticity. E mea au a'e na te mau pigments e hoê â huru to ratou i te TPE (e.g., te mau pigment polar no te TPU, Te mau pigment e ere i te polar no te TPS).
- – Te parareraa: Must be easily dispersed in the TPE matrix to ensure uniform coloring and avoid color spots, streaks, or reduced mechanical properties. Fine-particle pigments (20-40 mesh) with low agglomeration are preferred.
- – Environmental Friendliness: Must meet global environmental protection standards (such as REACH, RoHS) to avoid toxic or harmful substances (such as heavy metals) that could affect human health and the environment.
Common pigments used in TPE masterbatch include: inorganic pigments (titanium dioxide for white, carbon black for black, iron oxide for red/yellow), and high-temperature resistant organic pigments (phthalocyanine blue/green, quinacridone red).
2.1.2 Carriers.
Carriers are the matrix of the masterbatch, te faataaraa i te 20%-80% of the composition, and play a key role in dispersing pigments and adhering to the TPE matrix. E mea ti'a ia tu'ati maitai te mau pigments e te TPE i tapa'ohia i te taata amo, mai te peu e e nehenehe te ereraa i te taairaa e faatupu i te haereraa i mua, te mau tao'a taa ê, e te faaitiraa mai i te ha'utiraa TPE. Ua faaûruhia te maitiraa o te taata amo i nia i te huru o te TPE:
- – Mo TPS (SBS, SEBS): A faaohipa i te TPS aore ra te PP ei taata amo, o te tu'ati maitai i te reira e te faaauraa i te pape.
- – No te TPO/TPE-o: A faaohipa i te PP aore ra te PE ei taata amo, e au i te tuhaa polyolefin o te TPO.
- – No te TPV/TPE-v: A faaohipa i te PP ei taata amo, e tu'ati te reira i te PP matrix o te TPV.
- – Mo TPU: A faaohipa i te TPU ei taata amo, te haapapûraa i te tu'atiraa e te matrix TPU e te aperaa i te hydrolysis.
- – No te TPC/TPE-E e te TPA/TPE-A: A faaohipa i te TPC aore ra te TPA ei taata amo, i te hoê â taime, no te faaau i te mau titauraa no te faanahoraa i te anuvera teitei e te taairaa.
E tia ia farii atoa te taata amo i te hoê ravea maitai no te faatere i te mau ravea, e te hoê vahi re'are'a e te anuvera o te faaauraa i te faito e aore râ, i raro a'e i te TPE i faataahia, no te haapapû i te hoê anoiraa hoê â huru e no te ape i te ino o te TPE.
2.1.3 Te mau mea taa ê.
Te mau tao'a tahi, o te mau tuhaa tauturu ïa i faaôhia i roto no te haamaitai i te huru o te ohipa, te purara, e te ohipa a te TPE masterbatch, te faataaraa i te 1%-10% of the composition. E faataahia te huru e te faito o te mau tao'a tahi na roto i te huru TPE e te mau titauraa no te faaohiparaa:
- – Te mau taata haaparare: Te tao'a faufaa roa a'e no te TPE masterbatch, no te faaiti i te hepohepo o te pigment, arai i te haaputuputuraa, e ia haapapû i te parareraa hoê â huru i roto i te matrix TPE. I roto i te mau tao'a haaparare matauhia, te vai ra te polyethylene, polypropylene, te ati stearic, e te mau hu'ahu'a maleic. Mo nga TPEs teitei (VAT, TPC), E mea maitai a'e te mau dispersants teitei e te mau taairaa puai.
- – Te mau faaauraa: Te faaohipahia ra no te haamaitai i te taairaa i rotopu i te mau pigments e te mau TPE, e i rotopu i te masterbatch e te TPE. Moekara, E faaohipahia te PP ei ravea no te TPO masterbatch, e te faaohipahia ra te polyurethane no te TPU.
- – Te mau rave'a no te ve'ave'a: Te faaohipahia ra no te arai i te parariraa o te pigment e te ino o te TPE i roto i te hoê faanahoraa veavea rahi. I roto i te mau tao'a faaora veavea matauhia, te vai ra te mau tao'a faaora tin organic (no te TPU), ua haafifi te mau antioxidant phenol (no te TPS, TPO), e te mau tao'a tahi phosphite (no te TPC, TPA).
- – Te mau tao'a faaora UV e te mau antioxidants: Te faaohipahia ra no te haamaitai i te huru o te reva e te paari o te mau tao'a TPE, te arairaa i te maereraa o te tae e te inoraa o te hoho'a i raro a'e i te maramarama o te mahana e te oxygen. No te mau faaohiparaa i rapae (mai te mau tuhaa o te pereoo), Ua haafifi te mau UV e te mau tao'a haamau i te maramarama amine (HALS) ua amuihia'tu.
- – Te mau hinu: Te faaohipahia ra no te faaiti i te mau mârôraa i rotopu i te mau tao'a e te mau mauhaa (Tapoa, barel, pohe upoo), haamaitai i te huru o te faanahoraa, e a ape i te mau tao'a e piri ra i nia i te mau mauhaa. I roto i te mau hinu matauhia, te vai ra te ati stearic, te tao'a tahi, e te hinu silicone. No te TPU e te TPA, E mea maitai a'e te mau lubricants e tere iti to ratou no te ape i te haamǎta'uraa i te aravihi o te tao'a.
- – Te mau tao'a taa ê: Ua faaôhia'tu no te horo'a i te mau ohipa taa ê i te mau TPE, mai te mau tao'a tamǎrû i te auahi (no te mau aho e te mau taura), te mau rave'a pato'i (no te mau hu'ahu'a uira), e te mau tao'a pato'i (no te mau ravea rapaauraa e te mau tao'a hoo).
2.2 Te mau parau tumu no te TPE Masterbatch
E ti'a i te faanahoraa o te TPE masterbatch ia faaafaro i te huru o te mau tao'a tae, te faanahoraa, e te mau huru tumu o te TPE. Teie te mau mana'o tumu rahi:
2.2.1 Te tu'atiraa matamua.
Te taata amo, nga pigment, e e ti'a i te mau tao'a ia tu'ati i te TPE i faataahia no te ape i te faaiti i te arepurepuraa o te mau tao'a, te tauiraa, e te mau huru matini. Moekara, E faatupu te faaohiparaa i te hoê rave'a amo e ere i te polar no te polar TPU i te ereraa i te taairaa e te haereraa i mua.
2.2.2 Te patoiraa i te veavea.
E ti'a i te mau pigment e te mau tao'a ia pato'i i te ve'ave'a ia au i te anuvera o te TPE. Moekara, E faaohipa te TPC masterbatch i te mau pigment e ere i te mea ino roa (te patoiraa i te veavea ≥280°C) no te ape i te parariraa i te taime a tata'ihia ai.
2.2.3 Faanaho i te parareraa.
E tauihia te mau mea e vai ra i roto i te mau pigment e te faito o te mau tao'a parare no te haapapu i te hoê â parareraa. Masterbatch teitei (ihirangi pigment 50%-70%) E mea titauhia te mau rave'a haapurororaa rahi a'e e te mau aravihi no te anoi maitai a'e, e mea iti roa te masterbatch (10%-30%) te faatumu nei i ni'a i te taairaa.
2.2.4 Faaiti i te mau faahopearaa i ni'a i te mau tao'a TPE.
Eiaha te masterbatch e faaino rahi i te TPE, te tata'uraa, e aore râ, te pato'iraa i te abrasion. Moekara, E nehenehe te mau tao'a haaparareraa aore ra te mau hinu rahi roa e faaiti i te puai o te TPE.
2.2.5 Te parururaa i te mau mea e haaati ra ia tatou.
E ti'a i te faanahoraa ia faaî i te mau titauraa a te ao nei no te parururaa i te mau mea e haaati ra ia tatou, te aperaa i te mau tao'a taero aore ra te mau mea ino (such as heavy metals, phthalates) o te nehenehe e haafifi i te matete.
2.3 Te mau titauraa no te faanahoraa i te TPE Masterbatch
E faaohipa-pinepine-hia te faanahoraa o te TPE masterbatch ma te faaohipa i te mau rave'a aravihi apî, o te titau i te hi'opo'araa etaeta i te mau tao'a mata, te faaineineraa, Te mau taahiraa, e i muri mai i te tata'uraa no te haapapû i te huru o te tao'a. Teie i muri nei te mau titauraa rahi no te faanahoraa:
2.3.1 Te rapaauraa i te mau tao'a mata.
TPEs (TPU ihoa râ, TPA) Te vai ra te hoê faito pape teitei, no reira, te mau tao'a mata atoa (TPE, nga pigment, te mau tao'a) E tia ia faamaroo - maitai - hia hou a faaohipa ' i. E faataahia te anuvera e te taime no te faamaraa i te huru o te mau tao'a: Ua maro te TPU/TPA i te 100-120°C no te 6-8 hora, Ua maro te TPS/TPO i te 80-100°C no te 3-5 hora, e ua faamaroohia te mau pigment i te 60-80°C no te 2-4 hora. E tia ia haapaohia te haumi o te mau tao'a mata maro i raro nei 0.1% (0.05% no te TPU/TPA).
I te horo'a i roto i, E tia ia vavahihia e ia tamâhia te mau pigment e te mau hu'ahu'a rarahi aore ra te mau agglomerates (20-40 mesh) no te haamaitai i te parareraa, e te mau mea ino (mau hu'ahu'a metala, raveroa) E tia ia tatarahia no te ape i te mauiui i nia i te mau ravea haapurororaa e te mau hape i roto i te masterbatch.
2.3.2 Te faaineineraa.
Te mau tao'a mata maro (nga pigment, taata amo, te mau tao'a) No te hamani i te hoê anoiraa matamua hoê â huru, e anoihia te reira i roto i te hoê anoiraa vitiviti ia au i te faito. E tauihia te mau faataaraa premixing ia au i te huru TPE: te vitiviti 800-1200 rpm, te taime no te anoiraa 5-10 miniti, te anuvera 40-60°C. No te mau masterbatch teitei e aore râ, te mau TPE teitei, ua faaroahia te taime no te premixing, e te mau tao'a haaparare e tuuhia na mua roa no te tapo'i i te mau pigment, te haamaitairaa i te parareraa.
2.3.3 Te mau rave'a faatere.
Te taahiraa faufaa roa a'e o te faanahoraa TPE masterbatch, o te hutiraa ïa i te mau hi'opo'araa e piti, e te mau faataaraa faufaa (mā'i'i, te vitiviti, te faaheporaa, te vitiviti) must be precisely controlled to match the TPE type:
- – Te faatereraa i te anuvera: The barrel is divided into 4-6 mau tuhaa no te faatere i te anuvera (tuhaa tamaaraa, tuhaa melting, tuhaa anoiraa, tuhaa homogenization, die head section). The temperature of each section is adjusted according to the TPE processing temperature. Moekara, TPS masterbatch: feeding section 100-120℃, melting section 160-180℃, mixing section 170-190℃, homogenizing section 160-180℃, die head section 150-170℃; TPC masterbatch: feeding section 150-170℃, melting section 230-250℃, mixing section 240-260℃, homogenizing section 230-250℃, die head section 220-240℃. The temperature control precision should reach ±1℃ to avoid TPE degradation and pigment decomposition.
- – Te vitiviti: The screw speed ranges from 200-800 rpm, adjusted based on TPE viscosity. High-viscosity TPEs (VAT, TPC) require higher screw speed (500-800 rpm) to generate sufficient shear force for pigment dispersion; low-viscosity TPEs (TPS) use moderate speed (300-500 rpm) no te ape i te hu'ahu'a materia.
- – Te faaheporaa: E vai ra te faaheporaa mai te 5-12MPa, Ua tapeahia (tauiraa ≤±0.5MPa) no te haapapû i te hoê â anoiraa e te hoê faanahoraa. E mea titauhia te faaheporaa rahi a'e no te mau TPE teitei, area te mau TPE iti ra, e faaohipa ïa ratou i te hoê faaheporaa au noa.
- – Te vitiviti o te tamaaraa: Ua faaafarohia ia au i te vitiviti o te hi'o e te vitiviti o te extrusion, te haapapûraa i te hoê tamaaraa papû e te hoê â huru. Mo nga TPEs teitei, E faaohipahia te hoê ravea tamaaraa faahepo no te ape i te haaputuputuraa materia.
2.3.4 Te faanahoraa i muri mai.
I muri a'e i te hutiraa, ua toetoehia te masterbatch (te faatoetoeraa i te pape, 20-30°C), hu'ahu'a (te rahi o te hu'ahu'a 2-5mm), hi'opo'ahia (no te faaore i te mau hu'ahu'a aita i tano), e ua tapo'ihia (Te mau tapo'iraa taa ê e te haumi). No te mau TPE masterbatch (TPU, TPA), E faamaraa faahou te tao'a hope hou a tapo'ihia ai no te arai i te haumi.
3. Te mau rave'a no te faaohiparaa i te TPE Masterbatch e te mau rave'a faatitiaifaroraa Zhuoyue
E faaohipa-pinepine-hia te mau TPE i roto i te mau pereoo, uira, aito, te mau tao'a hoo, e te tahi atu mau taiete, e taa ê te mau titauraa no te ha'utiraa TPE masterbatch i roto i te mau vahi faaohiparaa e rave rahi (Tae, te purara, te ohipa) e te aravihi no te hamaniraa. Te mau hoho'a taatoa a Zhuoyue (HTS FAUFAA/PUA/SUPER, ZTE, HTE) ua faaineine - taa - ê - hia te reira no te faanahoraa TPE masterbatch, te horo'araa i te mau pahonoraa i faataahia no te mau pŭpŭ TPE e te mau vahi faaohiparaa e rave rahi. I raro nei, te vai ra te hoê omuaraa parau taa maitai no nia i te mau tuhaa rahi o te TPE masterbatch e te mau hoho'a Zhuoyue extruder.
3.1 Te ohipa hamaniraa tauihaa: Te vahi faaohiparaa rahi roa a'e o te TPE Masterbatch
O te taiete hooraa pereoo te taata hoo rahi roa ' ' e o te mau TPE, hau atu i te 40% o te matete TPE o te ao nei. No to ratou mama, e faaohipahia te mau TPE i roto e rave rahi mau hu'ahu'a pereoo, parau parau, e te mau tao'a e nehenehe e faaohipa faahou, e te faatupu nei te TPE masterbatch i te hoê tuhaa faufaa roa i roto i te taviriraa e te tauiraa o teie mau tuhaa. I roto i te mau faaohiparaa rahi roa ' ' e o te TPE masterbatch, te vai ra:
3.1.1 Te mau tapa'o pereoo e te mau gaskets.
TPEs (TPV ihoa râ, TPO) E faaohipahia no te hamani i te mau tapao o te uputa o te pereoo, mau tapa'o matapihi, hood, e te mau hu'ahu'a, o te titau i te hoê elasticity maitai, te pato'iraa i te huru o te reva, e te anuvera iti. E mea titauhia te hoê â huru no te masterbatch no teie mau tuhaa, te pato'iraa i te huru o te fenua (Te patoiraa i te UV, te pato'iraa i te paari), e te tu'atiraa e te mau rave'a TPV/TPO.
Te mau Extruders: Te mau hoho'a HTS PLUS e te mau hoho'a HTE. E hu'ahu'a teitei to te mau hoho'a HTS PLUS e te mau ahu, ua tano no te faanahoraa TPV (te viscosity teitei, e titauhia te hoê puai kutikuti teitei); E faaohipa te mau hoho'a HTE i te ha'utiraa teitei e te moni, ua tano no te faanahoraa TPO, e te mau rave'a no te faaherehere i te ito e te hoê anoiraa maitai.
3.1.2 Te mau tuhaa o te pereoo.
TPEs (TPS ihoa râ, TPU) E faaohipahia no te hamani i te mau hu'ahu'a o roto i te pereoo, mai te mau iri o te mau mauhaa, Te mau afata uputa, Te mau tapo'i pereoo faahoro, e te mau rima, o te titau i te tauiraa maitai, te tape'araa mǎrû, e te auhoaraa i te mau mea e haaati ra ia tatou (aita e taero, aita e hanahana). E mea titauhia te mau tae anaana no te masterbatch, te parareraa hoê â huru, e aita e haereraa ' tu (no te ape i te tahi atu mau tuhaa o roto).
Te mau Extruders: Te mau faanahoraa HTS BASIC e te mau faanahoraa HTE. E mea moni rahi te mau faanahoraa HTS BASIC, E mea au roa no te mau taata hamani tao'a nainai e te afaro o te hamani ra i te TPS masterbatch i roto; E parareraa maitai to te mau faanahoraa HTE e e iti roa te ito, ua tano no te hamaniraa i te hoê faito rahi o te TPU/TPS.
3.1.3 Hoses pereoo uira e te mau tubing.
TPEs (TPU ihoa râ, TPC, TPA) E faaohipahia te reira no te hamani i te mau hose no te hinu pereoo, hoses no te mata'i, e te mau hoses, o te titau i te patoiraa maitai i te hinu, te patoiraa i te veavea, e te puai matini. E mea titauhia te pato'iraa i te ve'ave'a rahi no te masterbatch, te pato'iraa i te hinu, e te parareraa hoê â huru no te ape i te haamǎta'uraa i te ohipa a te hose.
Te mau Extruders: Te mau hoho'a teata HTS SUPER e te mau hoho'a teata HTS PLUS. E hutiraa toto teitei to te mau hoho'a teata HTS SUPER, te faatereraa papu i te anuvera, e te pato'iraa rahi i te ahu, ua tano no te faanahoraa TPC/TPA (anuvera teitei, te viscosity teitei); E nehenehe te mau hoho'a HTS PLUS e patoi i te veavea e e anoi, ua tano no te faanahoraa masterbatch TPU.
3.1.4 Te tahi atu mau tuhaa o te pereoo.
E faaohipa - atoa - hia te mau TPE no te hamani i te mau tapo'i repo pereoo, matapihi tapatoru, te mau taviri mata'i, e te mau ofatiraa, o te titau i te mau huru taa ê (mai te pato'iraa i te repo, te maramarama, te pato'iraa). Ua faanahohia te masterbatch ia au i te mau titauraa taa ê, e te mau extruders e au i te huru o te TPE e te faito o te hamaniraa.
3.2 Te mau rave'a uira e te mau rave'a uira: Te mau faaohiparaa TPE Masterbatch
Te tahi atu tuhaa faufaa roa o te mau TPE, o te ohipa ïa no te mau ravea uira e te mau ravea uira, i reira te mau TPE e faaohipahia ' i no te hamani i te mau uira e te mau taura, mau mea hono, e te tahi atu mau tuhaa, E mea titauhia te hoê masterbatch ohipa (antistatic, auahi, te veavea rahi) no te faaî i te mau titauraa no te parururaa e te aravihi.
3.2.1 Te mau aho e te mau taura.
TPEs (TPU ihoa râ, TPS, TPO) E faaohipahia te reira ei mau tao'a no te tapo'i e no te mau aho e te mau taura (nga taura uira, Te mau uira, Te mau aho niuniu paraparau, mau hu'ahu'a), o te titau i te hoê ravea uira maitai, te auahi, e te pato'iraa i te abrasion. E mea titauhia te auahi no te masterbatch (putuputuraa UL94 V-0 ha'api'ira'a), Te mau huru antistatic, e te hoê â huru.
Te mau Extruders: HTS PLUS, Te mau faanahoraa HTE, e te mau faanahoraa HTS SUPER. E mau rave'a maitai ta te mau hoho'a teata HTS PLUS no te faatupu i te auahi, ua tano no te TPO/TPU e te taura masterbatch; E mea moni rahi te faanahoraa HTE, E mea au roa no te hamaniraa i te mau hoho'a nainai e te afaro; E mea au roa te mau hoho'a teata HTS SUPER no te mau hoho'a teitei, Te faanahoraa masterbatch no te auahi teitei.
3.2.2 Te mau rave'a hono uira e te mau hu'ahu'a.
TPEs (TPU ihoa râ, TPA) no te hamani i te mau ravea uira, plugs, e te mau fare socket, o te titau i te hoê ravea uira maitai, te pato'iraa, e te auhoaraa i te mau mea e haaati ra ia tatou. E mea titauhia te hoê â huru no te masterbatch, te pato'iraa i te anuvera rahi, e aita e haereraa ' tu.
Te mau Extruders: Te mau hoho'a HTS PLUS e te mau hoho'a HTS SUPER. E tu'ati maitai to te mau faanahoraa HTS PLUS e te TPU/TPA, te haapapûraa i te parareraa hoê â huru; E faatereraa papu to te mau faanahoraa HTS SUPER i te anuvera, te aperaa i te ino o te TPA i te taime a faaapîhia ' i.
3.3 Te ohipa paturaa e te faahororaa: Te mau faaohiparaa TPE Masterbatch no te pato'i i te huru o te fenua
I roto i te ohipa paturaa e te faahororaa, E faaohipahia te mau TPE no te hamani i te mau tapao, Te mau amuiraa, mau tapo'i purumu, e te tahi atu mau tuhaa, Te hinaaro nei te reira i te pato'iraa i te huru o te fenua, te pato'iraa i te paari, e te anuvera iti no te taui i te mau vahi fifi i rapae.
3.3.1 Te mau tapa'o paturaa e te mau amuiraa.
TPEs (TPV ihoa râ, TPO) E faaohipahia no te hamani i te mau uputa e te mau matapihi o te fare, te mau tapo'i patu, e te mau amuiraa, o te titau i te patoiraa i te huru o te fenua, Te patoiraa i te UV, e te faaheporaa i haamau i te patoiraa. E mea titauhia te mau tao'a UV e te mau antioxidants no te haamaitai i te huru o te fenua, e te hoê â huru no te faaau i te nehenehe o te fare.
Te mau Extruders: Te mau hoho'a HTS PLUS e te mau hoho'a HTE. E mau rave'a maitai to te mau hoho'a HTS PLUS no te faaî i te huru o te reva, ua tano no te faanahoraa TPV; E mea maitai te faanahoraa HTE no te faaherehere i te ito, ua tano no te hamaniraa i te hoê faito rahi o te TPO.
3.3.2 Te mau tuhaa no te faahororaa.
E faaohipahia te mau TPE no te hamani i te mau tapo'i purumu, mau tapo'i no te faaiti i te reo o te purumu, e te mau pereoo uira, o te titau i te hoê hi'opoaraa maitai, faaitiraa i te reo, e te ahu i te pato'iraa. No te tapea i te hoho'a o te mau hoho'a, e titauhia te hoê parareraa hoê â huru e te hoê taairaa maitai e te mau rave'a TPE.
Te mau Extruders: Te mau faanahoraa HTS BASIC e te mau faanahoraa HTE. E mea moni rahi te mau faanahoraa HTS BASIC, e mea tano no te hamaniraa i te mau hoho'a nainai; E mau aravihi maitai to te mau faanahoraa HTE no te anoi, te haapapûraa i te parareraa hoê â huru o te mau tao'a faaûru.
3.4 Te mau tao'a hoo e te tahi atu mau taiete: Te mau faaohiparaa TPE Masterbatch huru rau
E faaohipa-pinepine-hia te mau TPE i roto i te mau tao'a hoo e te tahi atu mau fare hamaniraa tauihaa, e te mau rave'a faaohiparaa huru rau e te mau titauraa masterbatch huru rau, te faatumuraa i ni'a i te tae, te tape'araa mǎrû, e te auhoaraa i te mau mea e haaati ra ia tatou.
3.4.1 Te fare hamaniraa tauihaa.
TPEs (TPU ihoa râ, TPS) no te hamani i te mau avae tiaa, mau ti'a, e te mau tao'a ti'a, o te titau i te tauiraa maitai, te patoiraa i te abrasion, e te tape'araa mǎrû. E mea titauhia te mau tae anaana no te masterbatch, te parareraa hoê â huru, e aita e haereraa ' tu (no te ape i te faainoraa i te mau sote).
Te mau Extruders: Te mau faanahoraa HTS BASIC e te mau faanahoraa ZTE. E ha'utiraa moni faahiahia roa ta te mau hoho'a teata ZTE, e mea au roa na te feia hamani ahu avae nainai e te afaro; E parareraa maitai to te mau faanahoraa HTS BASIC, te haapapûraa i te hoê â huru o te tapo'i tiaa.
3.4.2 Te mau hinaaro o te fare e te mau mahana atoa.
E faaohipahia te mau TPE no te hamani i te mau tauturu, coasters, mau tapo'i avae, mau tao'a ha'uti, e te tahi atu mau tao'a o te fare, o te titau i te mau mea e ere i te mea taero, aita e hanahana, te tape'araa mǎrû, e te mau tae anaana. E titau te masterbatch i te auhoaraa i te mau mea e haaati ra ia tatou (Te faaîraa i te mau titauraa no te mau coasters/handles) e te hoê â huru.
Te mau Extruders: Te mau faanahoraa ZTE e te mau faanahoraa HTS BASIC. E mea ohie roa ia faaohipa i te mau faanahoraa ZTE, iti o te moni no te haamaitai, E mea tano no te mau pŭpŭ iti, Hamaniraa huru rau; E mea maitai roa te mau faanahoraa HTS BASIC no te paruru i te mau mea e haaati ra ia tatou, Te faaîraa i te mau titauraa no ni'a i te maa.
3.4.3 Te mau rave'a rapaauraa ma'i.
TPEs (TPU ihoa râ, TPS) no te hamani i te mau ravea rapaauraa ma'i, te mau hu'ahu'a, e te mau tapo'i mata, o te titau i te mau mea e ere i te mea taero, sterile, e te ora. E mea titauhia te parururaa o te mau mea e haaati ra ia ' na i te pae rapaauraa ma'i (putuputuraa ISO 10993 ha'api'ira'a), te maramarama rahi (no te mau catheters), e te parareraa hoê â huru.
Te mau Extruders: Te mau hoho'a teata HTS SUPER e te mau hoho'a teata HTS PLUS. E hoho'a hamaniraa hoho'a mâ to te mau hoho'a teata HTS SUPER, te faatereraa papu i te anuvera, te aperaa i te po'iraa materia; E tu'ati maitai te mau hoho'a HTS PLUS i te mau TPE no te pae rapaauraa, te haapapûraa i te ino o te tao'a e te ora.
3.4.4 Te tahi atu mau faaohiparaa i te pae no te ohipa tapihooraa tauihaa.
E faaohipa - atoa - hia te mau TPE no te hamani i te mau paipa, mau gaskets no te fare hamaniraa tauihaa, e te mau hu'ahu'a matini, o te titau i te hoê patoiraa maitai i te mau raau, te pato'iraa, e te puai matini. Ua faanahohia te masterbatch ia au i te mau titauraa taa ê o te ohipa tapihooraa tauihaa, e te mau extruders e au i te huru o te TPE e te faito o te hamaniraa.
4. Te mau hoho'a taatoa a Zhuoyue: Te mau rave'a aravihi no te TPE Masterbatch
Ua rave o Zhuoyue i te maimiraa maoro, Faʻaaito, e te hamaniraa i te mau rave'a haaparareraa parau teitei, e ua haaputuputu oia i te ite rahi i roto i te faanahoraa TPE masterbatch. Ia au i te mau huru taa ê o te mau TPE (te viscosity teitei, te anuvera, te mitiraa i te haumi) e te mau hinaaro huru rau o te feia hamani (TPE taa ê, Te mau faito hamaniraa, mau vahi faaohiparaa), Ua hamani o Zhuoyue i te hoê anairaa taatoa o te mau ravea apî e tano no te faanahoraa TPE masterbatch, e tae noa'tu i te HTS BASIC, HTS, HTS RAHI, ZTE, e te mau hoho'a HTE. E mau tuhaa maitai o te hoho'a teata ta te mau anairaa hoho'a atoa, te horo'araa i te mau rave'a no te faaafaro i te mau rave'a haaparareraa mana'o taa ê e te aravihi no te mau taata hamani TPE masterbatch e rave rahi mau faito.
4.1 Te mau maitai rahi o te mau rave'a haaparareraa a Zhuoyue no te TPE Masterbatch
Ua faaineine - taa - ê - hia te mau ravea a Zhuoyue no te faanahoraa i te TPE masterbatch, no te faaî i te mau titauraa etaeta o te faanahoraa TPE, e te mau faufaa rahi i muri nei:
4.1.1 Te hoê anoiraa e te haaparareraa maere mau.
No te ore e haamǎta'u i te mau tao'a e te mau huru o te mau tao'a, e titauhia te hoê parareraa hoê â huru o te mau pigment e te mau tao'a tahi no te TPE masterbatch. E farii te mau matini roro uira atoa a Zhuoyue i te hoê hamaniraa taa ê, e te hoê vahi hi'opo'araa tura, arata'i, e te hoho'a o te faito compression. Na te faaôraa ' tu e te huriraa o na mau hi'o e piti e faatupu i te hoê puai kutikuti e te hoê puai taviri, o te nehenehe e vavahi roa i te mau hu'ahu'a pigment e e haapapu i te parareraa hoê â huru o te mau pigment, te mau amo, e te mau tao'a i roto i te matrix TPE. The mixing uniformity reaches more than 95%, which is far higher than that of ordinary extruders.
I te horo'a i roto i, the screws adopt a modular design, which can freely combine different screw elements (te faaiteraa, te anoiraa, kutikuti) according to the TPE type. Moekara, high-viscosity TPV/TPC masterbatch requires more mixing and shearing elements to enhance dispersion; low-viscosity TPS masterbatch uses more conveying elements to improve production efficiency.
4.1.2 Te faatereraa i te anuvera, Avoiding TPE Degradation.
TPEs are sensitive to temperature, and excessive temperature or temperature fluctuation can lead to material degradation (such as TPU hydrolysis, TPC chain scission). All Zhuoyue’s extruders adopt an advanced intelligent temperature control system, e 4-6 independent temperature control sections, temperature control precision of ±1℃, and real-time temperature monitoring and alarm functions. The barrel adopts a double-layer jacket design, realizing rapid heating and cooling, and improving temperature response speed. The die head is equipped with an independent temperature control device, ensuring stable shaping of the masterbatch strip.
4.1.3 High Wear Resistance and Corrosion Resistance.
Some TPE masterbatches (such as TPA, TPC) contain high-hardness pigments or additives, which can wear the screw and barrel. Zhuoyue’s extruders use high-quality wear-resistant materials and advanced manufacturing technologies: HTS PLUS/SUPER/HTE series screws and barrels are made of imported wear-resistant alloy steel, undergoing bimetallic composite or laser cladding treatment, surface hardness ≥65 HRC (HTS SUPER series ≥70 HRC), service life 2-3 times that of ordinary extruders; HTS BASIC/ZTE series screws and barrels are nitrided, surface hardness ≥60 HRC, meeting the needs of ordinary TPE masterbatch processing.
4.1.4 Vacuum Exhaust and Moisture Removal Capabilities.
TPEs such as TPU and TPA have high water absorption, and moisture can cause bubbles and defects in the masterbatch. All Zhuoyue’s mid-to-high-end extruders (HTS PLUS/SUPER/HTE) are equipped with a vacuum exhaust device, which can effectively remove moisture, volatile substances, and air in the material, ensuring the density and quality of the masterbatch. The vacuum degree is adjustable (0.06-0.09MPa), adapting to different moisture content requirements.
4.1.5 High Production Efficiency and Energy Saving.
Zhuoyue’s extruders adopt high-torque gearboxes and optimized screw structures, with strong conveying capacity and high production efficiency. Compared with ordinary extruders, production efficiency is increased by 20%-50%, and energy consumption is reduced by 15%-25%. Moekara, HTS SUPER series production capacity reaches 1000-3000kg/h, suitable for large-scale mass production; ZTE series production capacity is 50-400kg/h, e mea tano no te hamaniraa i te mau hoho'a nainai.
4.1.6 Intelligent Control and Easy Operation.
All extruders adopt a PLC intelligent control system and touch screen operation interface, which can store up to 100 sets of formula and processing parameters. Ia taui ana'e outou i rotopu i te mau masterbatches TPE e rave rahi, ana'e te mau taahiraa e au i te reira e titauhia ia piihia, ma te ape i te mau hape tamau. Ua faautahia te mau rave'a no te faatere i te repo i roto i te mau hoho'a HTS SUPER, te iteraa i te tauiraa o te parameter, te hi'opo'araa i te mau haamaramaramaraa, e te tape'araa i te tohu, te iteraa i te hoê faatereraa maramarama no te hamaniraa i te mau hoho'a.
4.1.7 Te mau tauiraa rahi.
E nehenehe te mau ravea taatoa a Zhuoyue e faaapî i te mau huru TPE atoa (TPS/SBS/TPU/TPV/TPC/TPA) e te mau huru masterbatch (masterbatch tae, masterbatch auahi, te hoê rave'a antistatic), e te mau pigment mai te 10% a 70%. E nehenehe atoa ratou e faaauhia i te mau rave'a tauturu (mau mixers vitiviti, dryers, te mau mea to'eto'e, mau hu'ahu'a) no te hamani i te hoê reni hamaniraa tauihaa aunoa.
4.2 Te hoê omuaraa parau taa maitai no ni'a i te mau hoho'a a Zhuoyue no te TPE Masterbatch
Each series of Zhuoyue’s extruders has unique performance characteristics and targeted adaptation scenarios, and manufacturers can select the appropriate series according to their TPE type, faito hamaniraa, e te mau titauraa no te faaohiparaa.
4.2.1 HTS BASIC Series: Flexible and Cost-Effective for Ordinary TPE Masterbatch.
The HTS BASIC series is a cost-effective product designed for small and medium-sized manufacturers producing ordinary TPE masterbatch (TPS, low-concentration TPO/TPU masterbatch). It uses medium-torque gearboxes from leading European manufacturers, specific torque 10-12Nm/cm³, screw diameter 30-65mm, production capacity 100-500kg/h.
The series adopts nitrided screws and barrels, with good wear resistance, suitable for ordinary TPE masterbatch processing (pigment content ≤50%). It is equipped with a PLC control system, faatereraa aunoa i te anuvera, e te faaamuraa, simple to operate. The modular screw design allows flexible configuration according to TPS/TPO masterbatch requirements. The HTS BASIC series is an ideal choice for small and medium-sized manufacturers with limited budget, focusing on ordinary TPE masterbatch production (such as household goods, ordinary wires and cables).
4.2.2 HTS PLUS Series: High-Torque for Engineering TPE and High-Concentration Masterbatch.
The HTS PLUS series is positioned as a mid-to-high-end product, specially designed for high-demand TPE masterbatch processing (VAT, TPU, high-concentration TPE masterbatch, masterbatch auahi). It adopts high-torque gearboxes independently developed by Zhuoyue, specific torque 13-16Nm/cm³, screw diameter 40-75mm, production capacity 300-1200kg/h.
The series uses bimetallic composite screws and barrels (surface hardness ≥65 HRC), with excellent wear resistance and corrosion resistance, suitable for TPV/TPC masterbatch processing (te viscosity teitei, high-hardness pigments). It is equipped with a 5-6 section precise temperature control system and vacuum exhaust device, avoiding TPU hydrolysis and TPC degradation. The enhanced mixing elements ensure uniform dispersion of high-concentration pigments (50%-70%) and functional additives (mau tao'a tamǎrû i te auahi, te mau rave'a pato'i). The HTS PLUS series is suitable for medium-sized and large-scale manufacturers producing high-quality TPE masterbatch (such as automotive seals, high-grade wires and cables, mau rave'a rapaauraa).
4.2.3 HTS SUPER Series: Ultra-High Performance for High-End TPE Masterbatch.
The HTS SUPER series is Zhuoyue’s highest-end extruder series, representing the advanced level of China’s twin-screw extruders, designed for high-end, high-demand TPE masterbatch processing (TPA, TPC, masterbatch teitei, masterbatch no te mau pereoo uira apî).
E faaohipa te reira i te rave'a haaparareraa parau apî roa a'e a Zhuoyue, 17-20Nm/cm3, 50-95mm, 1000-3000 kg/h. Ua hamanihia mai te mau hi'o i te mau hu'ahu'a apî, te raveraa i te hoê rapaauraa laser (te etaeta o te mata ≥70 HRC), service life 3-4 times that of ordinary extruders. E ahu te farii i te hoê ahu tapo'i piti + te hamaniraa toetoe, te faito anuvera ±1°C, ua tano no te faanahoraa TPE teitei (220-290°C). Na roto i te amuiraa hi'o e rave rahi, e haapapu te reira i te hoê â faito teitei (≥98%), ua tano no te mau masterbatch teitei (70%-80%) e te TPA/TPC.
Ua faautahia te mau hoho'a teata e te hoê faanahoraa aravihi no te faatere i te mau repo, te iteraa i te tauiraa o te parameter, faaararaa oioi, e te tape'araa i te tohu. E mea au roa no te mau ohipa rahi, high-standard manufacturers producing high-end TPE masterbatch (such as automotive high-temperature hoses, precision electrical connectors, aerospace components).
4.2.4 ZTE Series: Cost-Effective for Universal TPE Masterbatch.
The ZTE series is positioned as a cost-effective product, designed for manufacturers balancing processing quality and cost, producing universal ordinary TPE masterbatch (low-concentration TPS/TPO/TPU masterbatch). It adopts a twin-screw parallel co-rotating structure, specific torque 8-11Nm/cm³, screw diameter 25-65mm, production capacity 50-400kg/h.
The series uses nitrided screws and barrels (surface hardness ≥60 HRC), meeting the needs of ordinary TPE masterbatch processing (pigment content ≤50%). It is equipped with a 4-section temperature control system, simple touch screen operation, easy to learn and master. The ZTE series has a simple structure, iti o te faaohiparaa i te ito, and low maintenance cost, suitable for small manufacturers, small workshops, and enterprises producing small-batch, multi-variety TPE masterbatch (such as small toys, local household goods).
4.2.5 HTE Series: High Performance and Cost-Effective Integrated Solution.
The HTE series integrates high performance and cost-effectiveness, designed for medium-sized manufacturers upgrading product quality and expanding production scale. It adopts high-torque gearboxes independently developed by Zhuoyue, specific torque 12-14Nm/cm³, screw diameter 35-70mm, production capacity 200-800kg/h.
The series uses bimetallic composite screws and barrels (surface hardness ≥65 HRC), with good wear resistance, suitable for TPU/TPO masterbatch processing. It adopts an optimized screw structure and high-efficiency energy-saving motor, energy consumption reduced by 18%-25% compared with ordinary extruders. The 5-section precise temperature control system and vacuum exhaust device ensure product quality, and the enhanced mixing elements ensure uniform dispersion. The HTE series balances performance and cost, e mea au roa na te feia hamani tao'a rahi o te hamani i te TPE masterbatch (mai te mau hu'ahu'a o te pereoo, te mau ravea rapaauraa matauhia, Te mau aho e te mau taura).
5. Te mau fifi e te mau faatitiaifaroraa matauhia i roto i te TPE Masterbatch Twin-Screw
I roto i te faanahoraa TPE, no te mau huru taa ê o te mau TPE (te anuvera, te mitiraa i te haumi, te viscosity teitei), E pinepine te mau fifi e rave rahi i te tupu, te faainoraa i te huru o te mau tao'a e te aravihi no te hamaniraa. Ia au i te mau matahiti ite, Te faataa ra o Zhuoyue i te mau fifi matauhia, e hi'opoa i to ratou mau tumu, e te horoa ra i te mau ravea no te tauturu i te feia hamani ia faatitiaifaro oioi i te mau fifi o te hamaniraa.
5.1 Ōhira'a 1: Te ino o te parareraa, Te mau vahi tae e te mau vahi i roto i te Masterbatch
Faaiteraa: Te ta'iraa taa ê o te masterbatch, Te mau hu'ahu'a pigment, Te mau vahi tae e te mau ana'iraa i roto i te mau tao'a TPE, te faaitiraa mai i te mau tao'a nehenehe e te mau hoho'a matini.
Te mau tumu: (1) Te mau tao'a mata: E mea rahi roa te mau hu'ahu'a pigment, E mea ino roa te putuputuraa; aita e taairaa i rotopu i te pigment/carrier e te TPE; aita i navai te faito. (2) Te faaineineraa: Te vitiviti iti, poto noa te taime no te anoiraa, Te mau mea atoa. (3) Te mau taahiraa: Te vitiviti iti, aita i navai te puai kutikuti; te anuvera iti, te revaraa ore o te TPE. (4) Faufaaʻi: Te mau hu'ahu'a no te mau hu'ahu'a; ua opanihia te upoo pohe.
Te mau faatitiaifaroraa: (1) A faaohipa i te mau tao'a mata: Ma'iti i te mau pigments maitai (20-40 mesh), maro roa; maiti i te hoê taata amo e tu'ati i te TPE; faarahi i te faito (1%-5% o te faito pigment). (2) Haamaitai i te faanahoraa: Faarahi i te vitiviti o te faaôraa i roto i te 800-1200 rpm, faaroa i te taime no te 5-10 miniti. (3) A taui i te mau taahiraa no te extrusion: Faarahi i te vitiviti (500-800 rpm no te mau TPE teitei); faarahi i te anuvera no te haapapû i te re'are'a taatoa o te TPE. (4) Tauturu i te mau mauhaa: A mono i te mau hu'ahu'a hi'o; tamâ tamau i te upoo.
5.2 Ōhira'a 2: Te ino o te TPE e te tauiraa o te Masterbatch
Faaiteraa: Te mau tauiraa o te Masterbatch (te re'are'a, te pouri), e faatupu te reira i te hoê honi taa ê; Ua faaiti te mau tao'a TPE i te elasticity e te puai o te matini, e tae noa ' tu te hoê avae parari.
Te mau tumu: (1) E mea teitei roa te anuvera, ua hau atu i te oti'a no te pato'iraa i te ve'ave'a TPE. (2) Te taime roa no te faaearaa i te pae materia (hau atu i te 3 miniti) i roto i te rave'a. (3) Te mau rave'a toetoe ore, te veavea rahi o te farii. (4) Te mau tao'a mata: E ere i te mea ino roa ia patoi i te veavea o te TPE; He mea nui roa te haumi (te faatupu i te pape TPU).
Te mau faatitiaifaroraa: (1) A taui i te anuvera: Faatitiaifaro i te anuvera o te tuhaa no te anoiraa/homogenizing, te faatereraa i roto i te faito TPE; hi'opo'a i te parau mau o te anuvera. (2) Faapoto i te taime faaearaa: Faarahi i te vitiviti, faaiti i te faito o te hi'opo'araa. (3) A tapea i te faanahoraa toetoe: A tamâ i te mau paipa toetoe, mono i te mau hu'ahu'a toetoe hape. (4) A faaohipa i te mau tao'a mata: A maiti i te TPE no te anuvera teitei; maro roa te mau tao'a mata (te haumi ≤0.05% no te TPU/TPA); A tapiri i te mau mea no te veavea.
5.3 Ōhira'a 3: Te ahu rahi o te hi'o e te farii
Faaiteraa: Te oomo-oioi-raa i te hi'o e te farii, faaiti i te puai kutikuti e te aravihi no te anoi; Te iti noa ' tura te parareraa o te masterbatch, Te maraaraa te moni no te haamaitai i te mau mauhaa.
Te mau tumu: (1) Te mau tao'a mata: Te mau pigments/te mau tao'a faaî (mai te carbon ereere, titanium); te rahi o te mau hu'ahu'a. (2) Te mau taahiraa: Te vitiviti rahi, te puai kutikuti rahi roa; te faaheporaa teitei. (3) Faufaaʻi: E ere i te mea ino roa ia patoi i te mau tao'a screw/barrel.
Te mau faatitiaifaroraa: (1) A faaohipa i te mau tao'a mata: Ma'iti i te hoê hu'ahu'a nainai, pigments iti; vavahi e hi'o i te mau tao'a mata; A tapiri i te mau hinu no te faaiti i te mau ati. (2) A taui i te mau taahiraa: Faatitiaifaro i te vitiviti o te hi'o e te faaheporaa i te extrusion. (3) Ma'iti i te mau rave'a aravihi no te pato'i i te ahu: A maiti i te mau hoho'a HTS PLUS/SUPER/HTE a Zhuoyue e te mau hu'ahu'a e aore râ, te mau hu'ahu'a laser.
5.4 Ōhira'a 4: Te mau hu'ahu'a i roto i te Masterbatch
Faaiteraa: Te mau hu'ahu'a i roto i te mau hu'ahu'a masterbatch, Te faaino ra te reira i te î o te mau tao'a e te mau huru matini; E mau pore e e mau hape to te mau tao'a TPE.
Te mau tumu: (1) Te mau tao'a mata: Te haumi rahi (TPU/TPA ihoa râ); Te mau tao'a veve i roto i te mau pigments/mau tao'a tahi. (2) Te mau taahiraa: Te anuvera iti, te re'are'a aita i hope; aita i navai te hu'ahu'a. (3) Te faaineineraa: I te taime a amuihia'i, ua anoihia te mata'i i roto i te anoiraa.
Te mau faatitiaifaroraa: (1) A faamaroo maitai i te mau tao'a mata: Faaroa i te taime no te faamaraa, faarahi i te anuvera. (2) A taui i te mau taahiraa no te extrusion: Faarahi i te anuvera; haamaitai i te mau hu'ahu'a (te faito o te pape ≥0.08MPa). (3) A faanaho i te premixing: A faaiti i te vitiviti o te anoiraa no te ape i te anoiraa o te mata'i; faaohipa i te hoê mixer piri.
5.5 Ōhira'a 5: Te ereraa i te pape, Te mau rave'a
Faaiteraa: Te mau materia fifi no te faatae e no te faaru'e; te faaheporaa extrusion e ere i te mea papû; te upoo o te pohe aore ra te opaniraa i te apoo.
Te mau tumu: (1) Te mau tao'a mata: TPE teitei (TPV/TPC); te mau pigment teitei (hau atu i te 70%); Te haumi rahi (te faatupu i te haaputuputuraa). (2) Te mau taahiraa: Te anuvera iti, te re'are'a aita i hope; vitiviti iti, aita i navai te aravihi no te faaite. (3) Faufaaʻi: Te mau hu'ahu'a afa'ifa'i; ua opanihia te upoo pohe.
Te mau faatitiaifaroraa: (1) A faaohipa i te mau tao'a mata: Faaiti i te mau pigment; ma'iti i te TPE iti; maro roa te mau tao'a mata. (2) A taui i te mau taahiraa: Faarahi i te anuvera; faarahi i te vitiviti; A mono i te upoo pohe e te mau apoo rahi a'e. (3) Tauturu i te mau mauhaa: A mono i te mau hu'ahu'a afa'ifa'i; tamâ tamau i te upoo o te pohe e te apoo.
6. Practical Application Cases of Zhuoyue Extruders in TPE Masterbatch Processing
To verify the performance advantages of Zhuoyue’s extruders in TPE masterbatch processing, this section introduces several practical cases, covering different TPE categories, Te mau faito hamaniraa, e te mau vahi faaohiparaa, demonstrating the targeted solutions provided by Zhuoyue.
6.1 Ato 1: HTS SUPER Series in TPC Masterbatch Processing for Automotive Hoses
Customer Background: A large automotive component manufacturer in Shanghai, Te fenua Taina, produces high-temperature resistant TPC hoses for new energy vehicles. The customer needs to produce TPC masterbatch (ihirangi pigment 60%, te veavea rahi) with requirements of ultra-high dispersibility (no color spots), te patoiraa i te veavea (260°C), and batch stability. The original equipment had problems of insufficient torque, unstable temperature control, and poor dispersibility, which could not meet the requirements.
Tauatini: Ua faaitoito o Zhuoyue i te mau hoho'a HTS SUPER (diameter o te hi'o 75mm, 18Nm/cm3) e te hoê reni hamaniraa tauihaa aunoa taatoa, e tae noa'tu i te hoê dryer puai, mixer vitiviti, e te hoê hu'ahu'a, ia au i te mau hinaaro o te TPC masterbatch a te taata hoo. Teie i muri nei te mau faanahoraa tumu e te mau rave'a no te faatitiaifaro: A tahi, E faaohipa te hi'o i te hoê hoho'a amuiraa e rave rahi, no te vavahi roa i te mau hu'ahu'a pigment e no te haapapû i te parareraa hoê â 60% Te mau pigments teitei i roto i te TPC. Te mata o te hi'o laser (≥70 HRC) pato'i maitai i te ahu tei faatupuhia e te mau pigments teitei, te faaroaraa i te oraraa taviniraa hau atu i te 3 ia faaauhia i te mau ravea matamua a te taata hoo. Ha'iti, the barrel is equipped with a double-layer jacket + te hamaniraa toetoe, e 6 independent temperature control sections, achieving a temperature control precision of ±1℃. The mixing section temperature is stably controlled at 240-260℃, and the homogenizing section at 230-250℃, strictly matching the TPC processing temperature range to avoid material degradation and pigment discoloration. Tātou, the equipment is equipped with a high-efficiency vacuum exhaust device (vacuum degree adjustable up to 0.09MPa), which effectively removes moisture and volatile substances in the TPC raw materials and masterbatch, completely solving the bubble problem caused by moisture absorption. I te horo'a i roto i, the HTS SUPER series is equipped with an intelligent cloud control system, which allows the customer to store the TPC masterbatch processing parameters, call them with one click when switching batches, e hi'opo'a i te mau haamaramaramaraa no te hamaniraa i te mau taime mau, te haamaitairaa i te vai - maitai - raa o te pǔpǔ e te faaitiraa i te mau hape i roto i te ohipa.
Te faahopearaa o te faaohiparaa: I muri mai 1 ava'e no te faati'araa e te faaueraa, ua haamauhia te mau hoho'a HTS SUPER i roto i te hamaniraa. Te faaite ra te mau hi'opoaraa e ≥98% o te TPC masterbatch i hamanihia, aita e vahi ta'i e aore râ, e mau vahi, e mea maitai a'e te faahopearaa o te parareraa o te pigment i te mau ravea matamua a te taata hoo. I muri a'e i te faaauraa i te veavea rahi i te 260°C, e vai tamau noa te masterbatch i te rave i te ohipa, aita e tauiraa aore ra ino, Te faaîraa i te mau titauraa a te mau pereoo uira apî. E naeahia te faito o te hamaniraa i te 1500kg/h, o te 40% teitei a'e i te mau mauhaa matamua, ua iti mai râ te faaohiparaa i te ito e 22%, te faaitiraa rahi i te mau haamâu'araa a te taata hoo. Ua iti roa ' tu â te faaohiparaa i te mau hi'o e te mau farii, e te faarahihia ra te huriraa tauihaa mai te 1 ava'e 6 ava'e, te faaitiraa i te mau haamâu'araa no te haamaitai hau atu i te 50%. Ua farii te mau hoses TPC a te taata hoo i hamanihia i teie masterbatch i te titauraa no te huru o te ohipa hamaniraa tauihaa, me te pato'iraa i te ve'ave'a rahi e te puai matini, e ua horoahia ma te manuïa i te mau taiete hamani pereoo uira apî rahi. Ua farii rahi te taata hoo i te faatitiaifaroraa a Zhuoyue, e i muri iho ua haamana'o i te hoê faaauraa ohipa no te hoê tau maoro, te hooraa 5 no te faarahi i te faito o te hamaniraa, e rave rahi atu â mau hoho'a HTS SUPER.
6.1 Ato 1: HTS SUPER Series in TPC Masterbatch Processing for Automotive Hoses
Customer Background:
A large automotive component manufacturer in Shanghai, Te fenua Taina, produces high-temperature resistant TPC hoses for new energy vehicles. The customer needs to produce TPC masterbatch (ihirangi pigment 60%, te veavea rahi) with requirements of ultra-high dispersibility (no color spots), te patoiraa i te veavea (260°C), and batch stability. The original equipment had problems of insufficient torque, unstable temperature control, and poor dispersibility, which could not meet the requirements.
Tauatini:
Ua faaitoito o Zhuoyue i te mau hoho'a HTS SUPER (diameter o te hi'o 75mm, 18Nm/cm3) e te hoê reni hamaniraa tauihaa aunoa taatoa, e tae noa'tu i te hoê dryer puai, mixer vitiviti, e te hoê hu'ahu'a, ia au i te mau hinaaro o te TPC masterbatch a te taata hoo. Teie i muri nei te mau faanahoraa tumu e te mau rave'a no te faatitiaifaro: A tahi, E faaohipa te hi'o i te hoê hoho'a amuiraa e rave rahi, no te vavahi roa i te mau hu'ahu'a pigment e no te haapapû i te parareraa hoê â 60% Te mau pigments teitei i roto i te TPC. Te mata o te hi'o laser (≥70 HRC) pato'i maitai i te ahu tei faatupuhia e te mau pigments teitei, te faaroaraa i te oraraa taviniraa hau atu i te 3 ia faaauhia i te mau ravea matamua a te taata hoo. Ha'iti, the barrel is equipped with a double-layer jacket + te hamaniraa toetoe, e 6 independent temperature control sections, achieving a temperature control precision of ±1℃. The mixing section temperature is stably controlled at 240-260℃, and the homogenizing section at 230-250℃, strictly matching the TPC processing temperature range to avoid material degradation and pigment discoloration. Tātou, the equipment is equipped with a high-efficiency vacuum exhaust device (vacuum degree adjustable up to 0.09MPa), which effectively removes moisture and volatile substances in the TPC raw materials and masterbatch, completely solving the bubble problem caused by moisture absorption. I te horo'a i roto i, the HTS SUPER series is equipped with an intelligent cloud control system, which allows the customer to store the TPC masterbatch processing parameters, call them with one click when switching batches, e hi'opo'a i te mau haamaramaramaraa no te hamaniraa i te mau taime mau, te haamaitairaa i te vai - maitai - raa o te pǔpǔ e te faaitiraa i te mau hape i roto i te ohipa.
Te faahopearaa o te faaohiparaa:
I muri mai 1 ava'e no te faati'araa e te faaueraa, ua haamauhia te mau hoho'a HTS SUPER i roto i te hamaniraa. Te faaite ra te mau hi'opoaraa e ≥98% o te TPC masterbatch i hamanihia, aita e vahi ta'i e aore râ, e mau vahi, e mea maitai a'e te faahopearaa o te parareraa o te pigment i te mau ravea matamua a te taata hoo. I muri a'e i te faaauraa i te veavea rahi i te 260°C, e vai tamau noa te masterbatch i te rave i te ohipa, aita e tauiraa aore ra ino, Te faaîraa i te mau titauraa a te mau pereoo uira apî. E naeahia te faito o te hamaniraa i te 1500kg/h, o te 40% teitei a'e i te mau mauhaa matamua, ua iti mai râ te faaohiparaa i te ito e 22%, te faaitiraa rahi i te mau haamâu'araa a te taata hoo. Ua iti roa ' tu â te faaohiparaa i te mau hi'o e te mau farii, e te faarahihia ra te huriraa tauihaa mai te 1 ava'e 6 ava'e, te faaitiraa i te mau haamâu'araa no te haamaitai hau atu i te 50%. Ua farii te mau hoses TPC a te taata hoo i hamanihia i teie masterbatch i te titauraa no te huru o te ohipa hamaniraa tauihaa, me te pato'iraa i te ve'ave'a rahi e te puai matini, e ua horoahia ma te manuïa i te mau taiete hamani pereoo uira apî rahi. Ua farii rahi te taata hoo i te faatitiaifaroraa a Zhuoyue, e i muri iho ua haamana'o i te hoê faaauraa ohipa no te hoê tau maoro, te hooraa 5 no te faarahi i te faito o te hamaniraa, e rave rahi atu â mau hoho'a HTS SUPER.