I roto i te huru o te ohipa polymer e taui oioi noa ra, mau hu'ahu'a ve'ave'a (TPEs) ua riro mai ei piha tao'a taa ê e te faufaa roa, Te tapo'iraa i te taa-ê-raa i rotopu i te mau hu'ahu'a etaeta e te mau hu'ahu'a. Ua riro to ratou amuiraa otahi no te mau rave'a thermoplastic e te mau tauiraa elastomeric ei mau tao'a maitai roa a'e i roto i te mau faanahoraa hamaniraa tauihaa e rave rahi, mai te mau pereoo uira e te mau ravea uira e tae atu i te mau tao'a paturaa e te mau tao'a hoo. Zhuoyue, te hoê ti'a faatere no te mau rave'a aravihi apî, ua fafauhia te reira no te horo'a i te mau rave'a haaparareraa parau apî tei hamanihia no te hamani e no te faaapî i te mau TPE, e tae noa'tu i te TPE/SBS/TPU/TPR/TPV e te tahi atu mau rave'a. Na roto i te hoê ite hohonu no ni'a i te mau tao'a materia TPE e te mau hinaaro o te ohipa tapihooraa tauihaa, E horoa te mau hoho'a teata a Zhuoyue i te hoê ha'utiraa maere mau, faatupuuruuru, e te ti'aturiraa, te horo'araa i te feia hamani i te mana no te faaohipa i te mau rave'a atoa o teie mau tao'a aravihi.
1. Te hoê hi'opo'araa no ni'a i te mau elastomers (TPEs)
Te mau hu'ahu'a (TPEs), I te tahi mau taime, e piihia ratou te mau hu'ahu'a Thermoplastic (TPRs), o te mau tao'a huru rau ïa o te faaite ra i na huru e piti o te mau thermoplastics e te mau elastomers. Taa ê noa'tu i te mau rave'a tahito, o te ore e nehenehe e faaorehia e eita e nehenehe e faaorehia ia faaorahia, E nehenehe te mau TPE e rewa e e faaapîhia ma te faaohipa i te mau ravea thermoplastic matauhia mai te extrusion, te tairiraa, e te pupuhiraa, ma te tapea i te hoê oraraa maitai e te tauiraa i te anuvera o te piha. No roto mai teie huru taa ê i to ratou hamaniraa i te mau hu'ahu'a: I te rahiraa o te taime, e mau copolymers te mau TPE (polymers e piti aore ra hau atu â mau pǔpǔ monomer taa ê) e aore râ, te mau anoiraa tino o te hoê hu'ahu'a e te hoê hu'ahu'a, i reira te hu'ahu'a e hamani ai i te hoê matrix tamau o te mǎrû e o te tahe ia veavea ana'e, e te horo'a nei te tuhaa rapa i te itoito e te itoito.
Ua turai te mau maitai rahi o te mau TPE i nia i te mau hu'ahu'a e te mau hu'ahu'a matauhia i to ratou fariiraa rahi i roto i te mau hamaniraa tauihaa no teie tau. I roto i teie mau maitai, te vai ra: te hoê faanahoraa maitai roa (te faati'araa i te hamaniraa i te hoho'a vitiviti e te mau tuhaa fifi), faaho'i-faahou-raa (te faaitiraa mai i te mau hu'ahu'a materia e te mau faahopearaa o te mau mea e haaati ra ia tatou), te patoiraa maitai i te mau raau, Te mau huru matini maitai a'e (mai te puai o te tensile, te faaroaraa i te taime faaearaa, e te pato'iraa i te abrasion), e te aravihi ia faanehenehe, papa'i, e aore râ, ua tauihia no te faaî i te mau titauraa taa ê no te faaohiparaa. Hau atu â, No te poto a'e o te mau taime huriraa, e haaputuputu te mau TPE i te moni no te hamaniraa, faaiti i te faaohiparaa i te ito, e te faaoreraa i te mau taahiraa avae no te faaora e titauhia no te mau rapa anamua.
Mai te hinaaro i te mama, paari, e te tupu noa ra te mau tao'a tamau, Te rahi noa ' tura te faufaaraa o te mau TPE i roto i te mau ohipa tapihooraa mai te mau pereoo uira (no te faaiti i te reo e te mâmâ), mau rave'a roro uira (no te mau hu'ahu'a tauiui e te vai maoro), e te mau tao'a hoo (no te mau tao'a tamărû e te ergonomic). No te fana'o hope i te mau maitai o te mau TPE, E titau te feia hamani i te mau ravea hamaniraa tauihaa o te nehenehe e faaruru i te mau fifi otahi o teie mau tao'a, e tae noa'tu i to ratou huru i ni'a i te anuvera, te faito kutikuti, e te anoiraa i te hoê â huru. Ua papa'i-taa-ê-hia te mau rave'a haaparareraa parau a Zhuoyue no te arai i teie mau fifi, te haapapûraa i te huru, Te mau rave'a TPE teitei e te ha'utiraa maitai roa a'e.
2. Te mau TPE rahi e ono
Ia au i to ratou mau tao'a tahi, ua faataahia te mau TPE tapihooraa i roto e ono tuhaa rahi, te hamaniraa i te mau hu'ahu'a, e te mau huru ha'utiraa. E mau huru taa ê to te mau pǔpǔ atoa o te faaafaro i te reira no te mau faaohiparaa taa ê, e ua hamanihia te mau faanahoraa a Zhuoyue no te faaruru i te mau titauraa o te mau huru atoa, te haapapuraa i te mau faahopearaa maitai roa ' ' e. Te vai ra i raro nei te hoê hi'opo'araa taa maitai no te mau tuhaa atoa, e tae noa'tu i to ratou haamauraa, Fa'ahotiraa, e te mau faaohiparaa matauhia:
2.1 Te mau hu'ahu'a styrenic (TPS, TPE)
Te mau hu'ahu'a styrenic (TPS), TPE-s, o te mau TPE ïa e faaohipa-pinepine-roa-hia ' ' e e te taa ê roa ' ' e, no te hoê tuhaa rahi o te matete TPE o te ao nei. Te vai ra te mau pǔpǔ styrene tauiui i roto i te reira (te hoê monomer veavea etaeta) e te hoê diene (te hoê monomer taa ê), butadiene, isoprene, e aore râ, to ratou mau tao'a no roto mai i te hydrogené. I roto i te mau huru TPS matau-roa-hia a'e, te vai ra te Styrene-Butadiene-Styrene (SBS), Styrene-Isoprene-Styrene (SIS), SBS tei î i te pape (SEBS), e te SIS (SEPS).
Na te hamaniraa taa ê o te TPS e horoa ia ratou i to ratou mau huru: E riro te mau patu styrene ei mea etaeta, Te mau vahi hi'o i te anuvera o te piha o te riro ei mau taairaa tino, te horo'araa i te puai matini e te vai - maitai - raa o te hoho'a, area te mau hu'ahu'a diene ra, e mea mǎrû ïa, Te mau tuhaa fenua rubbery o te horo'a i te maitai e te tauiraa. Ia faaanaanahia te anuvera o te mau hu'ahu'a styrene i nia ' ' e i te anuvera o te hi'o (I te rahiraa o te taime, fatata 100°C), E mǎrû e e tahe te mau vahi fifi, ma te vaiiho i te mau tao'a ia faaohipahia mai te hoê thermoplastic; ia to'eto'e, ua faaho'i-faahou-hia mai te mau vahi fifi, te faaho'i-faahou-raa mai i te mau huru elastomeric.
I roto i te mau huru faufaa roa o te TPS, te vai ra te tauiraa rahi, te puai tensile maitai, density iti, te hoê faanahoraa maitai a'e, e te tu'atiraa e te mau huru tao'a atoa (mai te mau hu'ahu'a, te mau faaî, e te mau mea). E patoi atoa ratou i te pape, hinu, e te mau tao'a tahi, noa ' tu e ua faaîhia te TPS i te pape (SEBS, SEPS) ia faaauhia i te mau huru aita e hydrogenated (SBS, SIS).
I roto i te mau faaohiparaa matauhia o te TPS, te vai ra: Te mau hu'ahu'a pereoo (te huru o te reva, mau tapa'o uputa, tata'uraa i te papa'i parau, e te mau hu'ahu'a), te mau tao'a hoo (mau tao'a ha'uti, grips, te mau tauturu, e te mau avae), mau rave'a rapaauraa (catheter, te mau hu'ahu'a, e te mau tapa'o rapaauraa), e te mau tao'a tapiri e te mau taviri (Te mau tao'a tape'a veavea, Te mau faaheporaa). Ua ineine te mau ravea a Zhuoyue no te faatere i te TPS, no te haapapû i te parareraa hoê â o te mau tao'a faaî e te mau huru tao'a hoê â, e te hoê faatereraa papu no te anuvera e te mau rave'a no te anoi.
2.2 Te mau Elastomer Polyolefin (TPO, TPE-o)
Te mau Elastomer Polyolefin (TPO), e aore râ, TPE-o, E mau anoiraa tino ïa o te hoê polyolefin (I te rahiraa o te taime, PP) e te hoê hu'ahu'a (I te rahiraa o te taime, o te hoê ïa monomer, EPDM). Taa ê noa'tu i te TPS, o te mau copolymer ïa, E mau anoiraa taa ê te mau TPO i reira te polyolefin e hamani ai i te hoê matrix tamau e te elastomer e hamani ai i te mau tuhaa fenua taa ê. E nehenehe te mau huru o te mau TPO e tauihia na roto i te tauiraa i te faito o te polyolefin e te elastomer, e tae noa'tu i te huru e te rahiraa o te mau tao'a faaî (mai te mau mea faaî, mau tao'a pato'i, e te mau UV).
E horoa te mau TPO i te hoê amuiraa otahi roa o te mau huru, e tae noa'tu i te pato'iraa i te huru o te fenua, te patoiraa maitai i te mau raau (i te mau ati iho â râ, mau niu, e te mau inu ava), density iti, puai o te faahopearaa, e te faanahoraa maitai. E mea moni rahi atoa ratou ia faaauhia i te tahi atu mau pǔpǔ TPE, ma te faariro ia ratou ei ma'itiraa matarohia no te mau faaohiparaa rahi. Hau atu â, E nehenehe te mau TPO e faaohipa - faahou - hia e e nehenehe e anoihia e te tahi atu mau polyolefins no te haamaitai i te aravihi aore ra no te faaiti i te moni.
Te hoê o te mau mea maitai roa ' ' e o te mau TPO, o to ratou ïa patoiraa rahi i te mau hihi UV e te ozone, which makes them ideal for outdoor applications. They also have good thermal stability, with continuous use temperatures ranging from -40°C to 120°C, depending on the formulation. TPOs are available in a wide range of hardness levels, from soft and flexible (Patai A 50) to rigid (Patai D 70), making them suitable for a variety of applications.
Typical applications of TPOs include: Te mau hu'ahu'a pereoo (bumper covers, fenders, Te mau afata uputa, and underbody shields), mau tao'a paturaa (te mau hu'ahu'a i ni'a i te fare, mau tapa'o matapihi, and decking), te mau tao'a hoo (lawn and garden equipment, mau mauhaa tu'aro, and luggage), e te mau tuhaa ohipa (hoses, mau hu'ahu'a, e te mau tapa'o). Zhuoyue’s extruders are equipped with specialized screw designs and temperature control systems to ensure uniform mixing of the polyolefin and elastomer phases, preventing phase separation and ensuring consistent material performance.
2.3 Te mau hu'ahu'a thermoplastic (VAT, TPE v)
Te mau hu'ahu'a thermoplastic (VAT), also known as TPE-v, are a subset of TPOs that undergo a dynamic vulcanization process during compounding. E titau te faahanahanaraa i te polyolefin e te elastomer i te hoê anuvera i nia ' ' e i te vahi re'are'a o te polyolefin, ma te faaô atu i te hoê tao'a vulcanizing i te hoê â taime (mai te hinu aore ra te peroxide) no te faaho'i atu i te tuhaa elastomer. Te faahopearaa, o te hoê ïa tao'a i reira te tuhaa elastomer e taaihia ' i i nia i te reva (vulcanized) i roto i te mau hu'ahu'a taa ê, i roto i te hoê faanahoraa polyolefin tamau.
Ia faaauhia i te mau TPO matauhia, e horoa te huru raveraa u'ana o te vulcanization i te mau TPV i te mau huru maitatai a'e, e tae noa'tu i te elasticity teitei, te hoê faaheporaa maitai a'e, haamaitai i te puai o te tensile, e te faarahiraa i te patoiraa i te veavea, hinu, e te mau tao'a tahi. E tapea atoa te mau TPV i to ratou mau huru elastomeric i roto i te hoê faito anuvera rahi a'e, e te anuvera tamau e tae roa ' tu i te 150°C, te faariroraa ia ratou ei mea tano no te mau faaohiparaa i te veavea rahi. Hau atu â, E nehenehe te mau TPV e faaohipa - faahou - hia, noa ' tu e ua faaapîhia, o te hoê ïa tuhaa faufaa rahi a'e i ni'a i te mau rave'a tahito.
I roto i te mau huru faufaa roa o te mau TPV, te vai ra te tauiraa rahi, te patoiraa maitai i te abrasion, te hoê tata'uraa maitai a'e (te aravihi no te ho'i faahou i to ratou hoho'a matamua i muri a'e i to ratou tata'uraa), e te faanahoraa maitai. E roaa te reira i roto i te mau faito etaeta rau, mai te pae miti A 30 i te pae miti D 80, e e nehenehe e faanahohia no te faaî i te mau titauraa taa ê no te faaohiparaa, mai te auahi, Te patoiraa i te UV, e aore râ, te faaauraa i te maa.
I roto i te mau faaohiparaa matauhia o te mau TPV, te vai ra: Te mau hu'ahu'a pereoo (mau hu'ahu'a mītini, Te mau tapa'o o te faanahoraa hinu, e te mau hose HVAC), te mau hu'ahu'a fare hamaniraa tauihaa (Hoses pape, Te mau mama O, e te mau hu'ahu'a), te mau tao'a hoo (Te mau tapa'o, te mau rave'a, e te mau avae), e te mau ravea rapaauraa (te mau rave'a no te horo'a i te mau raau taero e te mau hu'ahu'a). E titau te faaauraa i te mau TPV i te hoê faatereraa papu i te anuvera, te faito kutikuti, e te taime no te faaino, e ua faanaho - taa - ê - hia te mau ravea a Zhuoyue no te faaruru i teie mau titauraa, no te haapapu i te hoê â faito vulcanization e te mau huru tao'a hoê â e te mau tuhaa anoiraa aravihi e te mau faanahoraa no te hi'opoa i te anuvera.
2.4 Te mau hu'ahu'a veavea (TPU)
Te mau hu'ahu'a veavea (TPU) o te hoê ïa piha o te mau TPE o tei î i te mau tuhaa taa ê o te mau tuhaa etaeta e te mǎrû. I te rahiraa o te taime, no roto mai te mau tuhaa fifi i te mau diisocyanates (mai te MDI aore ra te TDI) e te mau mekameka (mai te hu'ahu'a e aore râ, te hu'ahu'a), area te mau tuhaa mo'emo'e ra, no roto mai ïa i te mau polyols (mai te mau polyester e aore râ, te mau polyether). Na te faito o te mau tuhaa etaeta e te mau tuhaa mǎrû e faataa i te mau huru o te TPU: Te faatupu nei te mau tuhaa rahi a'e i te hoê mea fifi a'e, te mau tao'a etaeta a'e, area te mau tuhaa mǎrû teitei a'e ra, e faatupu ïa i te hoê, mau tao'a tauiui a'e.
E horoa te mau TPU i te hoê amuiraa otahi roa o te mau huru, e tae noa'tu i te puai tensile maitai roa, te faaroaraa teitei i te taime faafaaearaa, te patoiraa i te abrasion, te tauiraa maitai i te anuvera iti, e te patoiraa maitai roa i te mau hinu, nga hinu, e te mau tao'a tahi. E rave'a maitai atoa to ratou, te faati'araa i te extrusion, te tairiraa, e te pupuhiraa i te mau hoho'a fifi. Hau atu â, E nehenehe te mau TPU e faanahohia no te maramarama, auahi, e aore râ, e nehenehe e ino, ma te faariro ia ratou ei mea tano no te mau faaohiparaa e rave rahi.
E piti huru rahi o te mau TPU: Te mau TPU niuhia i ni'a i te polyester e te mau TPU niuhia i ni'a i te polyether. E horo'a te mau TPU niuhia i ni'a i te polyester i te mau rave'a matini maitai a'e, te patoiraa i te abrasion, e te pato'iraa i te mau raau, ma te faariro ia ratou ei mea tano no te mau faaohiparaa mai te mau hose no te mau fare hamaniraa tauihaa, te mau ati, e te mau avae. E horo'a te mau TPU niuhia i ni'a i te polyether i te mau tauiraa i te pae no te anuvera, te pato'iraa i te pape, e te oraraa, ma te faariro ia ratou ei mea maitai roa no te mau ravea rapaauraa ma'i, mau mauhaa tu'aro, e te mau faaohiparaa i rapae.
I roto i te mau faaohiparaa matauhia o te mau TPU, te vai ra: Te mau hu'ahu'a pereoo (airbags, te mau ati parahiraa, e te mau bushings), te mau hu'ahu'a fare hamaniraa tauihaa (hoses, te mau ati, e te mau hu'ahu'a), te mau tao'a hoo (Soles avae, mau mauhaa tu'aro, e te mau niuniu), mau rave'a rapaauraa (catheters, Te mau tapo'i pepe, e te mau rave'a), e te mau rave'a roro uira (Te mau ahu taura e te mau mea hono). No te arai i te ino, e titauhia te hoê faatereraa papu i te anuvera no te faaapî i te mau TPU, e ua faaîhia te mau matini roro uira a Zhuoyue i te mau hoho'a hi'o taa ê e te mau vahi anuvera no te haapapu i te faaohiparaa mǎrû e te mau huru materia e au.
2.5 Te mau hu'ahu'a thermoplastic (TPC, TPE-E)
Te mau hu'ahu'a thermoplastic (TPC), TPE-E, E mau hu'ahu'a tei î i te mau hu'ahu'a polyester etaeta e te mau hu'ahu'a polyether mo'emo'e. I te rahiraa o te taime, no roto mai te mau tuhaa fifi i te mau polyesters (mai te terephthalate, RIMA'ERE, e aore râ, te hoê hu'ahu'a, PBT), area te mau tuhaa mǎrû ra, no roto mai ïa i te mau polyethers (mai te hu'ahu'a polyethylène, PEG, e aore râ, te hu'ahu'a polypropylene, PPG). Te horoa nei te haamauraa o te mau TPC i te hoê faito taa ê o te puai matini, te tauiraa, e te pato'iraa i te mau raau.
I roto i te mau huru faufaa roa o te mau TPC, te vai ra te hoê puai rahi roa, te faaroaraa teitei i te taime faafaaearaa, te pato'iraa i te rohirohi, te vai - maitai - raa o te veavea, e te patoiraa maitai roa i te mau hinu, nga hinu, e te mau tao'a tahi. E rave'a maitai atoa to ratou, te faati'araa i te extrusion, te tairiraa, e te thermoforming ei mau hoho'a fifi. E tapea te mau TPC i to ratou mau huru i roto i te hoê faito anuvera rahi, e te faaohiparaa tamau i te anuvera mai te -40°C e tae atu i te 150°C, ma te faariro ia ratou ei mea tano no te mau faaohiparaa i te anuvera teitei e te anuvera iti.
Ua matau - maitai - hia te mau TPC no to ratou aravihi rahi no te patoi i te rohirohi, o te faariro ia ratou ei mea maitai roa no te mau faaohiparaa e titau i te tauiraa tamau aore ra te hepohepo, mai te mau hinges, mau puna, e te mau hu'ahu'a pereoo. E piri maitai atoa to ratou i te tahi atu mau tao'a, mai te mau metala e te mau hu'ahu'a, te faariroraa ia ratou ei mea tano no te mau putuputuraa rahi. Hau atu â, E nehenehe te mau TPC e faaohipa - faahou - hia e e nehenehe e anoihia e te tahi atu mau polyester no te haamaitai i te ohipa aore ra no te faaiti i te moni.
I roto i te mau faaohiparaa matauhia o te mau TPC, te vai ra: Te mau hu'ahu'a pereoo (Te mau bushings, mau hu'ahu'a uputa, e te mau hangers), te mau hu'ahu'a fare hamaniraa tauihaa (mau tauihaa, mau, e te mau ati), te mau tao'a hoo (mau mauhaa tu'aro, mau tao'a ha'uti, e te mau tao'a fare), e te mau ravea rapaauraa (te mau mauhaa tapura e te mau matini). No te arai i te ino, e titauhia te hoê hi'opoaraa papu i te anuvera e te vitiviti kutikuti no te faaapî i te mau TPC, e ua faaîhia te mau ravea a Zhuoyue i te mau tuhaa anoiraa aravihi e te mau ravea no te hi'opoa i te anuvera no te haapapu i te hoê â huru raveraa e te mau huru tao'a.
2.6 Te mau polyamides (TPA, TPE-A)
Te mau polyamides (TPA), TPE-A, E mau hu'ahu'a polyamide etaeta e te mau hu'ahu'a polyether mo'emo'e. I te rahiraa o te taime, no roto mai te mau tuhaa fifi i te mau polyamides aliphatic aore ra te mau hu'ahu'a (mai te nylon 6, nylon 66, e aore râ, nylon 12), area te mau tuhaa mǎrû ra, no roto mai ïa i te mau polyethers (mai te hu'ahu'a polyethylène, PEG, e aore râ, te hu'ahu'a polypropylene, PPG). Te horoa nei te hamaniraa o te mau TPA i te hoê amuiraa taa ê o te puai matini, te tauiraa, e te pato'iraa i te mau raau.
I roto i te mau huru faufaa roa o te mau TPA, te vai ra te hoê puai rahi roa, puai o te faahopearaa, te patoiraa i te abrasion, te vai - maitai - raa o te veavea, e te patoiraa maitai roa i te mau hinu, nga hinu, e te mau tao'a tahi. E rave'a maitai atoa to ratou, te faati'araa i te extrusion, te tairiraa, e te pupuhiraa i te mau hoho'a fifi. E tapea te mau TPA i to ratou mau huru i roto i te hoê faito anuvera rahi, e te faaohiparaa tamau i te anuvera mai te -40°C e tae atu i te 170°C, te faariroraa ia ratou ei mea tano no te mau faaohiparaa i te veavea rahi.
Ua matau - maitai - hia te mau TPA no to ratou piriraa maitai roa i te mau metala, o te faariro ia ratou ei mea maitai roa no te mau faaohiparaa mai te mau reni hinu pereoo uira e te mau hose hydraulic, i te vahi e titauhia ' i te taairaa i te mau hu'ahu'a metala. E patoi maitai atoa to ratou i te hydrolysis, o te faariro ia ratou ei mea tano no te mau vahi mâ aore ra haumi. Hau atu â, E nehenehe te mau TPA e faaohipa - faahou - hia e e nehenehe e anoihia e te tahi atu mau polyamides no te haamaitai i te ohipa aore ra no te faaiti i te mau haamau'araa.
I roto i te mau faaohiparaa matauhia o te mau TPA, te vai ra: Te mau hu'ahu'a pereoo (nga reni hinu, Hoses pape, e te mau tapo'i gearshift), te mau hu'ahu'a fare hamaniraa tauihaa (hoses, mau hu'ahu'a, e te mau tapa'o), te mau tao'a hoo (ahu avae, mau mauhaa tu'aro, and luggage), e te mau ravea rapaauraa (catheters e te mau rave'a). No te arai i te ino, e titauhia te hoê faatereraa papu i te anuvera no te faaapî i te mau TPA, e ua faaîhia te mau matini roro uira a Zhuoyue i te mau hoho'a hi'o taa ê e te mau vahi anuvera no te haapapu i te faaohiparaa mǎrû e te mau huru materia e au.
3. Te mau vahi faaohiparaa o te mau TPE
Te mau elastomer (TPEs) no to ratou amuiraa taa ê o te mau huru, e faaohipahia ïa i roto i te mau faanahoraa hamaniraa tauihaa e rave rahi, e tae noa'tu i te tauiraa, te faanahoraa, te maoro, e te pato'iraa i te mau raau. Mai te mau pereoo uira e te mau ravea uira, te mau tao'a paturaa e te mau tao'a hoo, E nehenehe te mau TPE e faatupu i te mau ravea apî e e haamaitai i te aravihi o te mau tao'a i roto i te mau tuhaa fenua e rave rahi. I raro nei, te vai ra te hoê hi'opo'araa taa maitai no ni'a i te mau tuhaa rahi o te faaohiparaa i te mau TPE, e tae noa ' tu te mau hi'oraa taa ê o te mau tao'a e te mau pǔpǔ TPE e faaohipa-pinepine-hia ra:
3.1 Te ohipa hamaniraa tauihaa
O te taiete hooraa pereoo te taata hoo rahi roa ' ' e o te mau TPE, no te hoê tuhaa rahi o te matete TPE o te ao nei. E faaohipahia te mau TPE i roto e rave rahi mau hu'ahu'a pereoo, mai te faanehenehe i roto e tae roa'tu i te mau tuhaa i raro a'e i te ahu, no to ratou mama, te maoro, e te aravihi no te faaiti i te reo puai, aueueraa, e te ino (NVH). Te tauiraa i ni'a i te mau pereoo uira (EVs) ua faarahi atoa te reira i te hinaaro i te mau TPE, no te mea ho'i e, e mea maitai roa ratou no te mama (no te haamaitai i te faito o te mau battery) e no te hamani i te mau hu'ahu'a tauiui mai te mau taura e te mau tapa'o pape.
I roto i te tahi mau faaohiparaa taa ê o te mau TPE, te vai ra:
- Te mau tapo'i repo: E faaohipahia no te paruru i te mau tuhaa o te pereoo mai te mau faanahoraa, mau rave'a faatere, e te mau hu'ahu'a no roto mai i te repo, repo, e te haumi. TPS (SEBS) e te faaohipa-pinepine-hia ra te TPV no te mau tapo'i repo no to ratou huru tauiui ore, te patoiraa i te abrasion, e te pato'iraa i te huru o te reva.
- Te mau matapihi: E faaohipahia te mau matapihi taa ê i roto i te tahi mau hoho'a pereoo no te haamaitai i te mau huru o te reva e no te faaiti i te reo o te mata'i. No to raua maramarama rahi, e faaohipa-pinepine-hia te TPU e te TPC no te mau matapihi e maha, te pato'iraa, e te pato'iraa UV.
- Te mau tātari hau: E faaohipahia te mau TPE no te patu i te mau fare tamâraa mata'i e te mau hu'ahu'a, te horoaraa i te hoê tapao maitai no te arai i te mata'i aita i tamâhia ia ore ia tomo i roto i te mīhini. E faaohipa-pinepine-hia te TPO e te TPV no te mau hu'ahu'a no te tamâ i te reva no to ratou patoiraa maitai i te mau tao'a tahi e te veavea.
- Te mau tauturu e te mau tauturu: E faaohipahia te mau TPE no te mau tauturu pereoo (mai te mau tauturu uputa e te mau tauturu no te pereoo faahoro) no te horo'a i te hoê huru tamărûraa, te mata aita e he'e. TPS (SEBS) e no to ratou mǎrû rahi, e faaohipa-pinepine-hia te TPU no te mau tauturu e te mau tauturu, Tū'aro, e te vai maoro.
- Te mau hi'opo'araa e te mau hi'opo'araa: Te mau tapa'o uputa, mau tapa'o matapihi, e mea faufaa roa te mau tapao no te arai i te pape, mata'i'oa, e te reo puai no roto mai i te pereoo. TPO, VAT, e te faaohipa-pinepine-hia ra te TPS no te faaafaro i te huru o te fenua no to ratou huru tauiuiraa, te faaheporaa i haamau i te patoiraa, e te pato'iraa i te huru o te reva.
- Te mau tuhaa i raro a'e i te ahu: E faaohipahia te mau TPE no te mau hu'ahu'a i raro a'e i te ahu mai te mau gaskets, Te mau tapa'o o te faanahoraa hinu, e te mau hose HVAC. VAT, TPC, E faaohipa-pinepine-hia te TPA no te mau hu'ahu'a i raro a'e i te ahu no to ratou huru maitai roa, te patoiraa i te mau raau, e te pato'iraa i te hinu.
- Te mau hoho'a i roto: E faaohipahia te mau TPE no te mau hu'ahu'a o roto, mai te tapura ereere, Te mau afata uputa, e te parahiraa. TPS (SEBS) e te TPO, e faaohipa-pinepine-hia ïa no te faanehenehe i te fare no to ratou mǎrû rahi, te nehenehe e tae, e te mau VOC iti (nga hu'ahu'a ora), e mea faufaa roa no te haamaitai i te huru o te mata'i i roto i te fare.
Ua hamani - taa - ê - hia te mau ravea a Zhuoyue no te mau faaohiparaa TPE, no te haapapu i te mau huru o te mau tao'a materia e te hoê faatereraa papu no te anuvera e te mau ravea no te anoi maitai. Te mau hoho'a HTS, i te pae iho â râ, is ideal for processing high-performance TPEs used in under-the-hood components, while the ZTE series offers cost-effective solutions for interior trim and other non-critical components.
3.2 Wire and Cable Industry
The wire and cable industry is another major consumer of TPEs, as TPEs offer excellent electrical insulation, te tauiraa, e te vai maoro, making them ideal for manufacturing a wide range of wires and cables. TPEs are used for both insulation and jacketing of wires and cables, and they are particularly suitable for applications that require flexibility, such as portable electronics, automotive wiring, and industrial cables.
Specific wire and cable applications of TPEs include:
- Power Cables: TPEs are used for the insulation and jacketing of power cables, providing excellent electrical insulation and protection against moisture, mau tao'a tahi, e te vavahiraa. TPU, TPC, and TPV are typically used for power cables due to their excellent electrical properties and durability.
- Ignition Cables: Ignition cables are used in automotive engines to transmit high-voltage electricity from the ignition coil to the spark plugs. TPEs are used for the insulation of ignition cables, providing excellent high-temperature resistance and electrical insulation. TPV and TPC are typically used for ignition cables due to their excellent thermal stability and chemical resistance.
- Headphone Cables: Headphone cables require flexibility, te maoro, and good sound transmission properties. TPS (SEBS) and TPU are typically used for headphone cables due to their excellent flexibility, softness, e te pato'iraa i te abrasion.
- Connector Plugs: Connector plugs are used to connect wires and cables to electronic devices, and they require good electrical insulation, te maoro, e te ohie o te faanahoraa. TPS (SEBS) and TPO are typically used for connector plugs due to their excellent processability and electrical properties.
- Industrial Cables: Industrial cables are used in harsh industrial environments, requiring resistance to chemicals, hinu, e te vavahiraa. TPU, TPC, and TPA are typically used for industrial cables due to their excellent chemical resistance and durability.
Processing wire and cable insulation and jacketing requires precise control of extrusion temperature and speed to ensure uniform thickness and good adhesion to the conductor. Zhuoyue’s HTE series is particularly well-suited for wire and cable applications, as it combines high performance with high cost-effectiveness, delivering higher output while reducing energy consumption.
3.3 Te ohipa paturaa e te faahororaa
The construction and transportation industry uses TPEs for a wide range of applications, e tae noa'tu i te mau tao'a paturaa, Te mau rave'a faahororaa, and marine components. TPEs are valued in this industry for their durability, te pato'iraa i te huru o te reva, and ability to withstand harsh environmental conditions.
Specific construction and transportation applications of TPEs include:
- Sealing Strips: Sealing strips are used in buildings (such as windows, uputa, and roofs) to prevent water, mata'i'oa, and noise from entering. TPO, VAT, and TPS are typically used for sealing strips due to their excellent flexibility, te faaheporaa i haamau i te patoiraa, e te pato'iraa i te huru o te reva.
- Expansion Joints: Expansion joints are used in bridges, roads, and buildings to absorb thermal expansion and contraction, preventing cracks and damage. TPV and TPC are typically used for expansion joints due to their excellent elasticity, fatigue resistance, e te vai maoro.
- Subway Mats: Subway mats are used in subway stations to provide a non-slip surface, reduce noise, and improve passenger comfort. TPS (SEBS) and TPU are typically used for subway mats due to their excellent softness, Tū'aro, e te pato'iraa i te abrasion.
- Roofing Membranes: TPE roofing membranes are used for flat roofs, providing excellent water resistance, te pato'iraa i te huru o te reva, e te vai maoro. TPO and TPV are typically used for roofing membranes due to their excellent UV resistance and chemical resistance.
- Marine Components: TPEs are used for marine components such as boat fenders, dock bumpers, and hull seals, providing excellent resistance to saltwater, Te mau hihi UV, e te vavahiraa. TPU and TPC are typically used for marine components due to their excellent water resistance and durability.
Construction and transportation applications often require large-volume production of TPE components, and Zhuoyue’s extruders are designed to handle high-output requirements while maintaining consistent quality. The ZTE series offers excellent cost-effectiveness for large-volume applications, while the HTS series is suitable for high-performance components that require superior durability.
3.4 Other Industrial and Consumer Applications
In addition to the major industries mentioned above, TPEs are used in a wide range of other industrial and consumer applications, leveraging their versatility and unique properties. These applications include:
- Drainage Pipes: TPE drainage pipes are used in residential and industrial applications, providing excellent flexibility, te patoiraa i te ino, e te vai maoro. TPO and TPV are typically used for drainage pipes due to their excellent chemical resistance and ease of installation.
- Te mau tauturu e te mau tauturu: TPEs are used for handles and grips in a wide range of consumer and industrial products, including tools, kitchenware, e te mau mauhaa tu'aro. TPS (SEBS) e no to ratou mǎrû rahi, e faaohipa-pinepine-hia te TPU no te mau tauturu e te mau tauturu, Tū'aro, e te vai maoro.
- Coasters: TPE coasters are used to protect furniture from water damage and scratches, providing a non-slip surface. TPS (SEBS) e te faaohipa-pinepine-hia ra te TPU no te mau coasters no to ratou mǎrû rahi, te nehenehe e tae, e te ohie o te tamâraa.
- Mats i te tahua: E faaohipahia te mau tapo'i TPE i roto i te mau fare, mau piha toro'a, e te mau pereoo no te horo'a i te hoê vahi eita e he'e, reduce noise, e te paruru i te mau tahua. TPS (SEBS) e te TPO e faaohipa-pinepine-hia no te mau tapo'i i nia i te tahua no to ratou maoro, te patoiraa i te abrasion, e te ohie o te tamâraa.
- Te mau avae: E faaohipahia te mau TPE i roto i te mau ahu avae mai te mau avae tiaa, insoles, e te mau mea i ni'a, te horoaraa i te tamahanahanaraa rahi, te tauiraa, e te pato'iraa i te abrasion. TPS (SBS, SEBS), TPU, e te TPV, e faaohipa-pinepine-hia ïa ei ahu avae no to ratou mau huru tamǎrû maitai roa e to ratou maoro.
- Te mau rave'a rapaauraa ma'i: E faaohipahia te mau TPE i roto i te mau ravea rapaauraa e rave rahi, e tae noa'tu i te mau catheters, te mau hu'ahu'a, Te mau tapo'i pepe, e te mau rave'a. TPU, TPC, e te TPA, e faaohipa-pinepine-hia ïa no te mau ravea rapaauraa no to ratou taairaa maitai roa, te faaoreraa, e te pato'iraa i te mau raau.
- Te mau tao'a ha'uti: E faaohipahia te mau TPE ei mau tao'a ha'uti no te mau tamarii, te horo'araa i te hoê, Maʻa, e te mau tao'a paari. TPS (SEBS) e te faaohipa-pinepine-hia ra te TPU no te mau tao'a ha'uti no to ratou mǎrû rahi, te nehenehe e tae, e te ereraa i te ino (compliant with food contact and toy safety standards).
4. Technical Specifications of Zhuoyue’s Co-rotating Parallel Twin-screw Extruders
Processing thermoplastic elastomers (TPEs) requires specialized extrusion equipment that can handle the unique properties of these materials, e tae noa'tu i to ratou huru i ni'a i te anuvera, te faito kutikuti, e te anoiraa i te hoê â huru. Zhuoyue offers a comprehensive range of co-rotating parallel twin-screw extruders, each designed to meet the specific needs of TPE processing, from low-cost, high-volume applications to high-performance, precision compounding. The extruders are available in three main series: HTS, ZTE, and HTE, each with unique features and advantages to suit different application requirements and budget constraints.
All of Zhuoyue’s extruders feature a co-rotating parallel twin-screw design, which offers several advantages over single-screw extruders for TPE processing: better mixing uniformity (critical for TPE blends and composites), teitei, te faatereraa maitai a'e i te anuvera, and the ability to process a wide range of materials and additives. The twin-screw design also allows for precise control of shear rate, which is important for maintaining the integrity of TPE molecular structures and preventing degradation.
4.1 ZG Series Gearboxes – High-efficiency Transmission and Power Proportioning Total Solution
At the heart of every Zhuoyue extruder is the ZG series gearbox, a high-efficiency transmission system that provides reliable power delivery and precise speed control. Developed and manufactured in-house by Zhuoyue, the ZG series gearboxes feature a symmetrical force-driven structure, which is different from the traditional parallel three-shaft structure used in many other extruders. This unique design offers several key advantages:
- Torque teitei: The symmetrical force-driven structure distributes torque evenly across the gears, allowing for higher torque capacity and improved durability, which is critical for processing high-viscosity TPEs and filled composites.
- Te vitiviti rahi: The gearbox is designed to operate at high speeds, enabling higher extrusion throughput while maintaining precise control.
- High Precision: The symmetrical design ensures precise alignment of the screws, reducing wear and tear and improving the uniformity of the extruded material.
- Te aravihi rahi: The improved transmission efficiency reduces energy consumption, lowering operating costs for manufacturers.
- Low Noise: The symmetrical force distribution reduces vibration and operating noise, creating a more comfortable working environment.
- Improved Reliability and Safety: The robust design and high-quality materials used in the ZG series gearboxes ensure long-term reliability and safety, reducing downtime and maintenance costs.
The ZG series gearboxes are available in a range of sizes and configurations to match the specific requirements of each extruder series, ensuring optimal performance and efficiency for TPE processing.
4.2 Core Technical Features of Zhuoyue’s Extruders
In addition to the ZG series gearboxes, all of Zhuoyue’s co-rotating parallel twin-screw extruders share a set of core technical features that make them ideal for TPE processing:
- Small Die with Multiple Teeth: The extruder die is designed with multiple small teeth, which improves the uniformity of the extruded material and reduces die swell, a common issue in TPE processing.
- Stable Running, Noise Reduction Optimized Load Equalization Structure: The extruder’s load equalization structure is optimized to reduce vibration and noise, ensuring stable operation even at high speeds and high torques.
- Optimized Tooth Orientation and Tooth Profile: The screw teeth are oriented and profiled to improve mixing efficiency and material conveying, ensuring uniform dispersion of additives and consistent material properties.
- Reduced Shock Vibration and Noise, Increased Gear Carrying Capacity and Reliability: The optimized gear design reduces shock vibration and noise, while increasing the gear carrying capacity and overall reliability of the extruder.
- Maximum Specific Torque 16.5Nm/Cm³: The extruders are capable of delivering a maximum specific torque of 16.5Nm/Cm³, which is sufficient for processing even the most demanding TPEs, including filled composites and high-viscosity materials.
- Stable Output Accuracy Without Degradation: The extruders maintain stable output accuracy over long periods of operation, with no degradation in material properties, te haapapûraa i te huru o te mau tao'a.
- Te oraraa roa o te taviniraa (72,000h): The high-quality materials and robust design of the extruders ensure a long service life of up to 72,000 hora, reducing the need for frequent replacement and maintenance.
- High Maximum Speed (Up to 1200rpm): The extruders are capable of operating at speeds of up to 1200rpm, enabling high throughput and efficient production of TPE components.
4.3 HTS Series – Teitei, High-performance Extruders
The HTS series is Zhuoyue’s flagship line of co-rotating parallel twin-screw extruders, designed for high-end, high-performance TPE processing applications. This series represents the highest level of excellence in Zhuoyue’s product range, combining advanced technology, robust construction, and superior performance to meet the most demanding requirements of TPE manufacturers. The HTS series is available in three sub-series: HTS BASIC, HTS, and HTS SUPER, Ua faaauhia te mau mea atoa i nia i te mau hinaaro taa ê o te faaohiparaa.
4.3.1 HTS BASIC Series
The HTS BASIC series is designed for medium-performance TPE processing applications, offering a balance of performance, te tauiraa, e te moni. This series uses medium torque transmissions from leading European manufacturers, ensuring reliable performance and precise control. The HTS BASIC series offers the flexibility of choice through different configuration combinations, allowing manufacturers to tailor the extruder to their specific application requirements.
Key features of the HTS BASIC series include:
- Medium torque transmissions from leading European manufacturers
- Flexible configuration options to suit different TPE processing needs
- Precise temperature control and efficient mixing capabilities
- Suitable for processing a wide range of TPEs, including TPS, TPO, e te TPU
- Ideal for medium-volume production of TPE components
The HTS BASIC series is an excellent choice for manufacturers who require reliable performance and flexibility, without the need for the highest torque and speed capabilities of the HTS PLUS and HTS SUPER series.
HTS BASIC Model Parameters
To better match the medium-performance positioning and flexible configuration of the HTS BASIC series, its model parameters are designed to cover most common TPE processing needs. The following table details the specific parameters, which can be flexibly selected according to different production volumes and material requirements, ensuring the extruder can stably process TPS, TPO, TPU and other common TPEs.
With medium torque transmission and flexible configuration, the HTS BASIC series can meet the basic processing needs of most common TPEs, and the parameter selection is flexible to adapt to different production volumes.
| Mā'ohii | Taviri taa ê (N.m/Cm3) | Te mana rahi o te motera (Kw) | Output speed（rpm） | Slot depth ratio D0/Di |
|---|---|---|---|---|
| 25 | 11 | 15 | 600 | 1.55 |
| 35 | 11 | 37 | 600 | 1.55 |
| 35 | 11 | 55 | 1000 | 1.55 |
| 50 | 11 | 75 | 600 | 1.55/1.68 |
| 50 | 11 | 110 | 900 | 1.55/1.68 |
| 65 | 11 | 160 | 600 | 1.55/1.68 |
| 65 | 11 | 220 | 900 | 1.55/1.68 |
| 75 | 11 | 220 | 600 | 1.55/1.68 |
| 75 | 11 | 315 | 900 | 1.55/1.68 |
| 95 | 11 | 315 | 600 | 1.55/1.68 |
4.3.2 HTS PLUS Series
The HTS PLUS series is designed for high-performance TPE processing applications, such as engineering plastics and filled masterbatches, which require higher torque and more efficient mixing. This series uses high-torque transmissions developed and manufactured in-house by Zhuoyue, ensuring superior performance and reliability. Ua faanahohia te mau faanahoraa HTS PLUS no te faaapî i te mau TPE teitei e te mau tao'a faaîhia, Te horo'araa i te mau huru materia hoê â huru e te hoê â huru.
I roto i te mau tuhaa rahi o te mau faanahoraa HTS PLUS, te vai ra:
- Na Zhuoyue i hamani e i hamani i te mau rave'a haaparareraa parau teitei i roto i te fare
- Te hoê hoho'a hi'opo'araa maitai a'e no te haamaitai i te aravihi no te anoiraa e te mau tao'a
- Te aravihi rahi e te ito
- E mea au no te faatere i te mau TPEs teitei, e tae noa'tu i te TPV, TPC, TPA, e te mau tao'a faaî
- Mea maitai roa no te hamaniraa i te mau hu'ahu'a TPE teitei
Ua riro te mau faanahoraa HTS PLUS ei ma'itiraa faahiahia roa no te feia hamani tao'a o te titau i te aravihi rahi e te ti'aturiraa no te mau faaohiparaa TPE, mai te mau hu'ahu'a pereoo i raro a'e i te ahu e te mau hose no te mau fare hamaniraa tauihaa.
Te mau hoho'a HTS PLUS
As a high-performance series optimized for high-viscosity TPEs and filled composites, the HTS PLUS series is equipped with Zhuoyue’s self-developed high-torque transmission, which brings higher torque density. The specific parameters below reflect its advantages in stable output and high efficiency, perfectly supporting the demanding processing scenarios such as automotive under-the-hood components and industrial hoses mentioned earlier.
Equipped with Zhuoyue’s self-developed high-torque transmission, the HTS PLUS series has higher torque density, which is suitable for processing high-viscosity TPEs and filled composites, with stable output and high efficiency.
| Mā'ohii | Taviri taa ê (N.m/Cm3) | Te mana rahi o te motera (Kw) | Output speed（rpm） | Slot depth ratio D0/Di |
|---|---|---|---|---|
| 25 | 13 | 18.5 | 600 | 1.55 |
| 35 | 13 | 45 | 600 | 1.55 |
| 35 | 13 | 75 | 1000 | 1.55 |
| 50 | 13 | 90 | 600 | 1.55/1.68 |
| 50 | 13 | 132 | 900 | 1.55/1.68 |
| 65 | 13 | 185 | 600 | 1.55/1.68 |
| 65 | 13 | 250 | 900 | 1.55/1.68 |
| 75 | 13 | 250 | 600 | 1.55/1.68 |
| 75 | 13 | 355 | 900 | 1.55/1.68 |
| 95 | 13 | 355 | 600 | 1.55/1.68 |
4.3.3 HTS SUPER Series
The HTS SUPER series is Zhuoyue’s highest-end line of co-rotating parallel twin-screw extruders, representing the advanced level of extruder development in China. This series uses Zhuoyue’s newly developed ultra-high torque transmission, which is specifically designed for the high-torque and high-speed characteristics of this series. The structural design of each key component of the extruder has been newly optimized to handle the most demanding TPE processing applications, ensuring superior performance, faatupuuruuru, e te ti'aturiraa.
Key features of the HTS SUPER series include:
- Ultra-high torque transmission developed by Zhuoyue
- Newly optimized structural design of key components for high-torque and high-speed operation
- Unmatched mixing efficiency and material uniformity
- Te aravihi rahi e te ito
- Suitable for processing the most demanding TPEs, including ultra-high-performance TPV, TPC, TPA, e te mau tao'a faaî
- Ideal for high-volume production of premium TPE components
With its torque density of 16.5Nm/Cm³ and slot depth ratio of 1.55/1.68, the HTS SUPER series features the highest free volume at 16.5 te î o te hu'ahu'a i roto i te ohipa hamaniraa tauihaa. Taa ê noa'tu i to'na paturaa puai, Ua amuihia teie reni e te hoê motera rahi a'e no te riro ei puaahorofenua ohipa mau no te tamau noa 24/7/365 Farereira'a, making it the ideal choice for manufacturers who demand the highest level of performance and reliability.
HTS SUPER Model Parameters
As Zhuoyue’s highest-end series, the HTS SUPER series adopts ultra-high torque transmission and optimized key components, which endow it with the highest torque density and speed in the product line. The following parameters fully demonstrate these advantages, making it capable of handling the most demanding TPE processing scenarios and realizing 24/7/365 continuous stable production.
As Zhuoyue’s highest-end series, it adopts ultra-high torque transmission and optimized key components, with the highest torque density and speed, suitable for the most demanding TPE processing scenarios.
| Mā'ohii | Taviri taa ê (N.m/Cm3) | Te mana rahi o te motera (Kw) | Output speed（rpm） | Slot depth ratio D0/Di |
|---|---|---|---|---|
| 25 | 15.5 | 22 | 600 | 1.55 |
| 35 | 16 | 55 | 600 | 1.55 |
| 35 | 16 | 90 | 1000 | 1.55 |
| 50 | 16 | 160 | 600 | 1.55/1.68 |
| 50 | 16 | 220 | 900 | 1.55/1.68 |
| 65 | 16.5 | 300 | 600 | 1.55/1.68 |
| 65 | 16.5 | 450 | 900 | 1.55/1.68 |
| 75 | 16.5 | 450 | 600 | 1.55/1.68 |
| 75 | 16.5 | 650 | 900 | 1.55/1.68 |
| 95 | 16 | 700 | 600 | 1.55/1.68 |
4.4 ZTE Series – Faahou-maitai-hia, Practical Extruders
The ZTE series is designed for manufacturers who require a cost-effective, practical solution for TPE processing. This series offers an excellent price/performance ratio, with parameters designed to suit most TPE materials and applications. The ZTE series maintains the core structural advantages of Zhuoyue’s extruder products, no te fana'o i te hoê haamau'araa maitai a'e, a faaafaro ai i te haamauraa, making it the first choice for small and medium-sized enterprises (SMEs) and manufacturers with basic production needs.
Key features of the ZTE series include:
- Excellent price/performance ratio
- Parameters designed to suit most TPE materials, including TPS, TPO, e te TPU
- Reliable standard transmission system
- Stable operation and low maintenance costs
- Suitable for low to medium-volume production of TPE components
- Ideal for general-purpose TPE applications, such as consumer goods and basic industrial components
The ZTE series is an excellent choice for manufacturers who pursue practicality and economy, without compromising on quality and reliability. It is particularly well-suited for SMEs and manufacturers who are new to TPE processing, as it offers easy operation and low maintenance requirements.
ZTE Model Parameters
Consistent with its cost-effective and practical positioning, the ZTE series is designed with simple and practical parameters, which can fully meet the basic processing needs of most general TPE materials. For small and medium-sized enterprises and manufacturers new to TPE processing, the parameters listed below are easy to match with production needs, while ensuring low maintenance costs and stable operation.
With excellent cost performance, the ZTE series has simple and practical parameters, suitable for most general TPE materials, and is the preferred choice for small and medium-sized enterprises with basic production needs.
| Mā'ohii | Taviri taa ê (N.m/Cm3) | Te mana rahi o te motera (Kw) | Output speed（rpm） | Slot depth ratio D0/Di |
|---|---|---|---|---|
| 25 | 6 | 7.5 | 600 | 1.55 |
| 35 | 6 | 18.5 | 600 | 1.55 |
| 50 | 6 | 55 | 600 | 1.55/1.68 |
| 65 | 6 | 110 | 600 | 1.55/1.68 |
| 75 | 6 | 160 | 600 | 1.55/1.68 |
| 95 | 6 | 300 | 600 | 1.55/1.68 |
4.5 HTE Series – High-performance, Cost-effective Extruders
The HTE series is designed to bridge the gap between the high-end HTS series and the cost-effective ZTE series, combining high performance with high cost-effectiveness. This series is specifically engineered to reduce energy consumption while delivering higher output, making it an excellent choice for manufacturers who require both performance and efficiency.
Key features of the HTE series include:
- Combines high performance with high cost-effectiveness
- Reduced energy consumption with higher output
- Reasonable torque and power configuration for stable and efficient production
- Dual-speed options for partial models, expanding the application range
- Suitable for processing a wide range of TPEs, including TPS, TPO, TPU, and TPV
- Ideal for medium to high-volume production of TPE components, such as wire and cable insulation and jacketing
The HTE series is an excellent choice for manufacturers who require higher performance than the ZTE series, but do not need the ultra-high performance of the HTS SUPER series. It offers a balance of performance, faatupuuruuru, e te moni, making it a versatile solution for a wide range of TPE processing applications.
HTE Model Parameters
Bridging the gap between the HTS series and ZTE series, E faaohipa te mau hoho'a HTE i te ha'utiraa teitei e te moni. Its reasonable torque and power configuration, as well as the dual-speed options supported by some models, effectively achieve energy saving and high output. The specific parameters below fully reflect this balance, making it suitable for medium to high-volume production scenarios such as wire and cable insulation and jacketing.
Combining high performance and cost-effectiveness, the HTE series has reasonable torque and power configuration, partial models support dual-speed options, and achieves energy saving and high output.
| Mā'ohii | Taviri taa ê (N.m/Cm3) | Te mana rahi o te motera (Kw) | Output speed（rpm） | Slot depth ratio D0/Di |
|---|---|---|---|---|
| 25 | 9 | 11 | 600 | 1.55 |
| 35 | 9 | 30 | 600 | 1.55 |
| 35 | 9 | 45 | 1000 | 1.55 |
| 50 | 9 | 75 | 600 | 1.55/1.68 |
| 50 | 9 | 110 | 900 | 1.55/1.68 |
| 65 | 9 | 160 | 600 | 1.55/1.68 |
| 65 | 9 | 220 | 900 | 1.55/1.68 |
| 75 | 9 | 250 | 600 | 1.55/1.68 |
| 75 | 9 | 315 | 900 | 1.55/1.68 |
| 95 | 9 | 400 | 600 | 1.55/1.68 |
5. Tā'ei
Te mau elastomer (TPEs) have become an indispensable class of materials in modern manufacturing, offering a unique combination of thermoplastic processability and elastomeric flexibility. Mai te mau pereoo uira e te mau ravea uira, te mau tao'a paturaa e te mau tao'a hoo, E nehenehe te mau TPE e faatupu i te mau ravea apî e e haamaitai i te aravihi o te mau tao'a i roto i te mau tuhaa fenua e rave rahi. No te fana'o hope i te mau maitai o te mau TPE, manufacturers require specialized extrusion equipment that can handle the unique challenges of these materials, e tae noa'tu i to ratou huru i ni'a i te anuvera, te faito kutikuti, e te anoiraa i te hoê â huru.
Zhuoyue’s comprehensive range of co-rotating parallel twin-screw extruders, including the HTS, ZTE, e te mau hoho'a HTE, are specifically engineered for TPE processing, delivering unmatched performance, faatupuuruuru, e te ti'aturiraa. With advanced features such as the ZG series high-efficiency gearboxes, Te mau hoho'a hi'opo'araa, and precise temperature control systems, Zhuoyue’s extruders ensure uniform mixing, consistent material properties, e te hoê faahopearaa teitei, empowering manufacturers to unlock the full potential of TPEs.
Whether you require high-end, high-performance extruders for demanding TPE applications (HTS series), cost-effective solutions for general-purpose applications (Te mau faanahoraa ZTE), or a balance of performance and efficiency (Te mau faanahoraa HTE), Zhuoyue has the perfect extrusion solution for your needs. Na roto i te hoê ite hohonu no ni'a i te mau tao'a materia TPE e te mau hinaaro o te ohipa tapihooraa tauihaa, Zhuoyue is committed to providing advanced extrusion technology and comprehensive support to help manufacturers succeed in the competitive global market.