ZTE hokohoko Co-Vakatakai Fakafehoanaki Mahanga-Sikulu Extruders

ZTE hokohoko co-vilo fakafehoanaki extruders mahanga-sikulu

Ko ha laine koloa faka'ekonomika mo 'aonga 'o e Zhuoyue ., ko e ZTE hokohoko co-rotating fakafehoanaki . Ngaohi'anga Extruder Sikuluu Mahanga 'oku fakataumu'a makehe ia ki he kau kasitomaa 'oku 'i ai 'enau ngaahi fie ma'u tefito ki hono ngaohi .. 'Oku ne tauhi 'a e ngaahi lelei fakafa'unga tefito 'o e ngaahi koloa extruder 'a Zhuoyue ., lolotonga hono fakalelei'i 'o e configuration ke a'usia ha fakahokohoko 'o e fakamole 'oku lelei ange .. 'Oku fe'unga 'a e ngaahi hokohoko 'o e ZTE ki hono ngaue'aki 'o e ngaahi naunau polymer fakalukufua hange ko e ngaahi pelesitiki fakalukufua ., ngaahi pelesitiki kuo fakalelei'i mo e lahi 'o e fakafonu ma'ulalo, mo e ngaahi masterbatch angamaheni ., 'a ia 'e lava ke ne feau 'a e ngaahi fie ma'u faka'aho 'o e ngaohi 'o e lahi taha 'o e ngaahi kautaha iiki mo e lolotonga 'aki 'a e fakahoko ngaue tu'uma'u mo e fakamole ki hono tokanga'i 'o e ma'ulalo ..

Kuo tukupa 'a Zhuoyue ke 'oatu 'a e ngaahi fakalelei'anga extrusion 'oku fakamole-lelei ki he ngaahi pisinisi iiki mo e lolotonga . (SMEs) ‘i he ngāue‘anga ngaohi‘anga pelesitikí ‘i ha ta‘u ‘e hongofulu tupu ., pea ko e ngaahi hokohoko 'o e ZTE ko e crystallization 'o e tukupa ko 'eni .. 'Oku kehe mei he ngaahi sipinga 'o e extruder ma'olunga 'oku tokanga taha ki he ultra-ma'olunga torque mo e vave ki he ngaue 'a e naunau faingata'a ., 'oku optimized 'a e ngaahi hokohoko 'o e ZTE ki he ngaahi tu'unga ngaohi angamaheni taha 'i he maketi ., tokangataha ki he tu'uma'u, faingofua 'o e ngaue, pea ma'ulalo 'a e totongi fakakatoa 'o e 'ea . (TCO). Mo e ngaahi SMEs 'oku nau tefito 'i he ngaue 'a e PP ., PE, ABS, PS mo e ngaahi pelesitiki fakalukufua kehe ., pe ngaahi pelesitiki kuo fakalelei'i mo e lahi 'o e fakafonu 'i lalo . 30%, 'e lava ke fakafetaulaki'i kakato 'e he ngaahi hokohoko 'o e ZTE 'a e ngaahi fie ma'u 'o e ngaohi 'o 'ikai fie ma'u ke 'inivesi 'i he ngaahi me'angaue fakamole lahi 'oku fakahoko ., fakasi'isi'i lelei 'a e 'uluaki 'inivesimeni threshold mo e ngaahi fakatu'utamaki fakangaue ..

Ko e tefito’i tisaini fakafa’unga ‘o e ngaahi hokohoko ‘o e ZTE ‘oku ne ma’u tofi’a ‘a e matu’otu’a ‘a Zhuoyue . Ko e tokotaha tu'uaki 'o e Extruder 'o e sikuluu māhanga tekinolosia, kau ai 'a e co-rotating 'a e fokotu'utu'u 'o e sikuluu fakafehoanaki ., tisaini 'o e pa'ale modular, mo e ngaahi 'elemeniti 'o e sikulu tonu-misini .. 'Oku fakapapau'i 'e he co-rotating 'a e tisaini fakafehoanaki 'a e fefiofi 'o e naunau teunga mo e melting ., faka'ehi'ehi mei he palopalema 'o e plasticization 'o e naunau 'oku 'ikai ke tatau 'oku angamaheni 'aki 'i he extruders 'o e sikulu 'e taha 'oku ma'ulalo hono fakamole ., ko ia ‘oku fakalelei‘i ai ‘a e tu‘unga ‘o e ngaahi koloa kuo ‘osí pea fakasi‘isi‘i ai ‘a e maumau‘i ‘o e ngaahi me‘angāué .. 'Oku faka'ata 'e he tisaini 'o e pa'ale modular 'a e disassembly faingofua mo hono tokanga'i ., pea 'e lava ke fetongi fakafo'ituitui 'a e ngaahi konga 'o e pa'ale kuo maumau kae 'ikai ko e pa'ale kotoa ., fakasi'isi'i lahi 'a e ngaahi fakamole ki hono tokanga'i mo e taimi 'o e downtime .. 'Oku ngaohi 'a e ngaahi 'elemeniti 'o e sikulu 'o e ukamea alloy ma'olunga-lelei mo e faito'o vela ., 'a ia 'oku 'i ai ha lelei 'o e tui pea 'e lava ke ne fe'unga mo e ngaue taimi loloa 'o e ngaahi pelesitiki fakalukufua mo e ngaahi pelesitiki fakalelei'i 'oku fakafonu ma'ulalo ., fakaloloa 'a e mo'ui 'o e ngaue 'a e ngaahi konga mahu'inga.

'I he tafa'aki 'o e ngaue mo e pule ., 'oku 'ave 'e he ZTE hokohoko ha founga pule faingofua ka 'oku 'aonga ., ‘a ia ‘oku faingofua ke ako mo fakalele ., na'a mo e kau fakalele 'oku 'ikai ha'anau 'ilo fakatekinikale fakapalofesinale .. 'Oku fakanaunau'i 'a e panel pule 'aki 'a e ngaahi faka'ali'ali fakakomipiuta mahino ki he mafana ., vave 'o e sikulu, mo e tu'unga 'o e fafanga ., pea 'e lava ke fakatonutonu 'a e ngaahi fakangatangata 'aki ha kī 'e taha ., fakatokanga'i 'a e pule'i pau 'o e founga ngaohi. ‘I he taimi tatau ., 'oku fakanaunau'i 'a e sisitemi 'aki 'a e ngaahi ngaue tefito 'o e fakatokanga hala ., hange ko e fakatokanga 'o e mafana 'o e 'ea, fakatokanga 'o e uta lahi, mo e si'isi'i 'o e fakatokanga fakamatelie ., 'a ia 'e lava ke fakamanatu taimi totonu ki he kau ngaue 'a e ngaahi tu'unga 'oku 'ikai angamaheni pea faka'ehi'ehi mei he maumau 'o e ngaahi me'angaue mo e ngaahi fakatu'utamaki 'o e ngaohi .. Ko e tisaini fakakatoa 'o e me'angaue 'oku ne fakakaukau'i kakato 'a e ergonomics ., mo ha fokotu'utu'u 'uhinga lelei 'o e ngaahi buttons ngaue mo e ngaahi matapa sio'ata ., 'o 'ai ke faingofua ange 'a e ngaue faka'aho mo e sivi ..

Ko e toe lelei 'e taha 'o e ngaahi hokohoko 'o e ZTE ko 'ene fe'unga ma'olunga mo e ngaahi me'angaue tokoni .. 'E lava ke seamlessly fehokotaki ia mo e ngaahi me'angaue tokoni angamaheni 'i he maketi ., hange ko e ngaahi dryers 'o e naunau ., ngaahi meʻa fakafefiofi, ngaahi peleti, ngaahi me'alele fakamokomoko, mo e ngaahi me'a pehē., ke fa‘u ha laine ngaohi kakato .. 'Oku 'omi foki 'e Zhuoyue 'a e ngaahi fokotu'u fakafehoanaki customized 'o fakatatau ki he kau kasitomaa .’ ngaahi fiema'u mo'oni ki hono ngaohi, tokoni ki he kau kasitomaa ke nau fakalelei'i 'a e fokotu'utu'u 'o e laine ngaohi'anga koloa mo fakalelei'i 'a e ola fakakatoa 'o e ngaohi'anga koloa .. Pe ko e pelletizing hono ngaohi 'o e ngaahi momo'i me'a pelesitiki fakalukufua ., fakalelei'i 'o e ngaahi pelesitiki 'oku fakafonu ma'ulalo, pe ko hono ngaohi 'o e ngaahi masterbatches lanu angamaheni mo e ngaahi masterbatches ngaue ., 'e lava ke fe'unga mo e ngaahi hokohoko 'o e ZTE ., 'aki ha malava ke ngaohi 'o e 10kg/h ki he 800kg/h 'oku ne 'ufi'ufi 'a e ngaahi me'afua kehekehe 'o e ngaohi 'o e SMEs ..

Mei he vakai 'o e sevesi hili hono fakatau atu ., 'Oku 'omi 'e Zhuoyue ha fakapapau'i kakato hili hono fakatau atu ki he ngaahi hokohoko 'o e ZTE ke solova 'a e kau kasitomaa .’ hoha'a. Ko e koloa 'oku 'i ai ha vaha'a taimi fakapapau'i 'o e mahina 'e 12 ., pea ko e ngaahi konga tefito hange ko e sisitemi fetuku mo e misini 'oku 'i ai ha fili fakapapau'i fakaloloa .. Ko e timi sevesi hili hono fakatau atu ‘e Zhuoyue ‘oku ‘i ai ‘a e kau ngaue fakatekinikale fakapalofesinale mo ha netiueka sevesi lelei ., 'a ia 'e lava ke ne 'omi 'a e fokotu'u 'i he feitu'u ., fakahoko, mo e ngaahi sevesi ako ki he kau kasitomaa .. Mo e ngaahi me'angaue angamaheni 'oku 'ikai ke ngaue ., the after-sales team can provide remote technical support within 2 ngaahi houa, and if on-site maintenance is required, the service personnel can reach the customer’s factory within 48 hours in most regions. In addition, Zhuoyue also provides a sufficient supply of spare parts, and common spare parts such as screw elements, barrel liners, and seals can be delivered within 3 working days, ensuring that the equipment downtime is minimized.

In the global plastic processing market, SMEs account for more than 70% of the total number of enterprises, and their production needs are characterized by “practical, tu'uma'u, and economical”. The ZTE series is precisely developed to meet this market demand. Since its launch, it has been widely recognized by customers in more than 30 countries and regions, including China, Southeast Asia, the Middle East, and Eastern Europe. 'Oku fakahaa'i 'e ha tokolahi 'o e ngaahi fakakaukau 'a e kasitomaa 'oku ma'u 'e he ZTE 'a e fakahokohoko 'o e ngaohi'anga koloa tu'uma'u ., ko e tu'unga taau 'o e ngaahi koloa 'osi 'oku 'i 'olunga 'i he . 98%, ko e 'avalisi 'o e taimi ngaue 'oku 'ikai ha ta'elavame'a 'oku lahi ange ia 'i he 100. 8000 ngaahi houa, pea mo e fakamole ki hono tokanga'i 'o e . 1000 houa ngaue 'oku si'i hifo 'i he 10.00. 500 Paʻanga ʻAmelika, ‘a ia ‘oku ma‘ulalo ange ia ‘i he ‘avalisi ‘o e pisinisí .. 'Oku fakamo'oni'i kakato 'e he ngaahi fakamatala ko 'eni 'a e fakahoko 'o e totongi ma'olunga mo e falala'anga 'o e ngaahi hokohoko 'o e ZTE ., 'o 'ai ia ko ha fili lelei ki he SMEs ke fakahoko 'a e ngaohi 'o e ngaue'aki 'o e pelesitiki ..

Ngaahi fakangatangata 'o e sipinga 'o e ZTE

'Oku 'omi 'e he ZTE MODEL ha totongi lelei 'aupito/fakahoko 'o e ratio pea 'oku fakataumu'a ia 'aki 'a e ngaahi fakangatangata ke fe'unga mo e lahi taha 'o e ngaahi naunau .. 'Oku ne 'ave ha founga falala'anga 'o e fetuku tu'unga ., 'a ia 'oku ne fakapapau'i 'a e ngaue tu'uma'u lolotonga hono pule'i lelei 'o e fakamole fakakatoa ., making it the first choice for customers who pursue practicality and economy.

The parameter design of the ZTE series fully considers the processing characteristics of general polymer materials, and each model is optimized for specific production scales and material types. The specific torque of 6 N.m/cm³ is a balanced choice for general plastic processing, which can ensure sufficient mixing and plasticization of materials while avoiding excessive energy consumption. The main motor power is matched with the screw diameter and output speed to maximize the energy utilization efficiency and reduce the energy consumption per unit output. The output speed of 600rpm is suitable for continuous and stable production of general plastics, pea 'e lava ke fakatonutonu 'i loto 'i ha ngaahi 'atakai pau 'o fakatatau ki he ngaahi 'ulungaanga kehekehe 'o e naunau mo e ngaahi fie ma'u 'o e koloa ..

Ko e slot loloto 'o e ratio . (D0/Tusite) ʻo 1.55 pē 1.55/1.68 'oku fa'u 'o fakatatau ki he ngaahi diameters kehekehe 'o e sikulu .. Ko e ngaahi sipinga sikulu iiki ange . (25, 35) 'ave ha 'inasi loloto 'o e slot tu'u ma'u 'o e . 1.55, 'a ia 'oku fakatefito 'i he uniformity 'o e naunau 'oku fetuku mo e fefiofi .; ko e ngaahi sipinga sikulu lalahi ange (50, 65, 75, 95) 'oatu 'a e ongo fili 'o e loloto 'o e slot ., 'a ia 'e lava ke fili 'o fakatatau ki he kau kasitomaa .’ lahi 'o e fakafonu 'o e naunau pau mo e ngaahi fie ma'u 'o e koloa .. Hangē ko 'eni, 'i he taimi 'oku ngaue'aki ai 'a e ngaahi pelesitiki kuo fakalelei'i 'aki ha lahi fakafonu 'o e . 20-30%, ko e slot loloto 'o e . 1.68 ‘e lava ke ne ‘omai ha feitu‘u lahi ange ke tauhi ai ‘a e ngaahi me‘á ., fakalelei'i 'a e tu'unga fakafonu mo e malava ke ngaohi, lolotonga ia ko e . 1.55 ratio 'oku fe'unga ange ia ki he resin ma'a pe ngaahi naunau 'oku fakafonu ma'ulalo ., fakapapau'i 'oku lelei ange 'a e ola 'o e fefiofi.

Motolo	Torque pau (N.m/cm3)	Main motor power（Kw）	Output speed	Slot depth ratioD0/Di
25	6	7.5	600	1.55
35	6	18.5	600	1.55
50	6	55	600	1.55/1.68
65	6	110	600	1.55/1.68
75	6	160	600	1.55/1.68
95	6	300	600	1.55/1.68

Each model of the ZTE series has clear application positioning to meet the diverse needs of SMEs:

• ZTE 25: The smallest model in the series, with a main motor power of 7.5Kw, is suitable for small-batch production of laboratory samples, trial production of new products, or small-scale production of masterbatches by micro-enterprises. Its compact structure takes up less space and is easy to move and install, making it an ideal choice for R&D laboratories and small workshops.
• ZTE 35: With a main motor power of 18.5Kw, it is suitable for small and medium-sized batch production of general plastics and low-filled modified plastics, such as daily plastic products, simple plastic profiles, etc. It has a good balance between production capacity and energy consumption, pea ko e sipinga 'oku lahi taha hono faka'aonga'i 'i he ngaahi hokohoko 'o e ZTE ..
• ZTE 50: Fakanaunau'i 'aki ha 55Kw 'a e me'alele lahi ., 'e lava ke ne feau 'a e ngaahi fie ma'u 'o e ngaohi'anga koloa lolotonga 'o e SMEs ., mo ha malava ke ngaohi 'o e 100-300kg/h ki he ngaahi pelesitiki fakalukufua .. 'Oku fe'unga ia mo hono ngaohi 'o e ngaahi momo'i me'a pelesitiki ., ngaahi me'a fakapipiki 'o e paipa, mo e ngaahi naunau pepa ., pea 'oku hanga 'e he ngaahi fili 'o e loloto 'o e slot 'e ua 'o 'ai ke toe fe'unga ange 'i he fe'unga mo e ngaahi fomula kehekehe 'o e naunau ..
• ZTE 65: Mo e 110Kw 'a e motu'a lahi ., ko ha sipinga lolotonga mo lahi ia 'i he hokohoko 'o e ZTE ., mo ha malava ke ngaohi 'o e 200-500kg/h ., fe'unga mo e SMEs mo e ngaahi me'afua ngaohi 'oku 'ikai fu'u lahi. 'E lava ke ne stably ngaue'aki 'a e ngaahi pelesitiki kuo fakalelei'i 'aki ha lahi 'o e fakafonu 'o a'u ki he 100. 30%, pea 'oku lahi hono faka'aonga'i 'i hono ngaohi 'o e ngaahi konga 'o e loto 'o e me'alele ., ngaahi fo'i 'anga'anga 'o e ngaahi me'angaue 'i 'api mo e ngaahi koloa kehe ..
• ZTE 75: Fakanaunau'i 'aki ha 160Kw 'a e me'alele lahi ., the production capacity can reach 300-600kg/h, which is suitable for large-scale production of general plastics and modified plastics by SMEs. Its high torque and large slot depth ratio ensure efficient material processing and stable product quality, and it is often used in the production of plastic profiles, plates and other products with high output requirements.
• ZTE 95: The largest model in the ZTE series, with a 300Kw main motor and a production capacity of 500-800kg/h, is suitable for large-scale SMEs or enterprises that need to expand production capacity. It can handle continuous production tasks for a long time, and the optimized transmission system ensures low noise and low vibration during high-load operation, reducing the impact on the production environment.

'Ikai ngata ai 'i he ngaahi fakangatangata tefito 'oku lisi 'i he tepile ., 'oku 'i ai foki 'a e ngaahi fakahokohoko 'o e ZTE ha ngaahi fakangatangata 'o e tisaini fakaikiiki ke fakapapau'i 'a e ngaue tu'uma'u mo e tu'unga lelei 'o e koloa .:

• Totonu 'o e diameter 'o e sikulu: 'Oku pule'i 'a e kataki 'o e diameter 'o e sikulu 'i loto ±0.05mm ke fakapapau'i 'a e uniformity 'o e ava 'o e naunau lolotonga hono fetuku mo e fefiofi ., faka'ehi'ehi mei he over-shear fakalotofonua pe 'ikai fe'unga 'a e fefiofi ..
• Sone vela 'o e pa'ale: Ko e lahi 'o e ngaahi sone fakamafana ko e 100. 5-9 (makatu'unga 'i he sipinga .), pea 'oku pule'i tau'ataina 'a e sone takitaha ., mo ha tonu 'o e mapule'i 'o e mafana 'o e ±1°C ., fakapapau'i 'a e mapule'i totonu 'o e founga 'o e melting 'o e naunau ..
• Sisitemi fakamokomoko: Fakanaunau'i 'aki 'a e 'ea fakamokomoko pe vai fakamokomoko 'a e sisitemi . (fili fakatatau ki he sipinga), 'a ia 'e lava ke vave hono fakamokomoko'i 'o e pa'ale mo e ngaahi sikulu ., ta'ofi 'a e overheating 'o e naunau mo e 'auha, and adapt to continuous production for a long time.
• Feeding system: Adopt a frequency conversion speed-regulating feeding machine, with a feeding accuracy of ±1%, ensuring stable material supply and avoiding uneven feeding caused by material bridging or arching.
• Transmission system: Adopt a hard tooth surface gearbox with a transmission efficiency of ≥95%, low noise (≤85dB), and a service life of more than 10 years under normal maintenance.

The parameter design of the ZTE series is not only based on the current market demand, but also has a certain forward-looking, which can adapt to the future development of SMEs. Hangē ko 'eni, the motor and electrical control system of all models adopt energy-saving designs, which can save 10-15% of energy compared with traditional extruders of the same type, in line with the global trend of energy conservation and emission reduction. ‘I he taimi tatau ., the equipment reserves expansion interfaces, and customers can upgrade the control system, feeding system and other components according to their own development needs, without replacing the entire equipment, further reducing the long-term investment cost.

Application scenarios of ZTE series

The ZTE series, with its high cost performance and stable performance, is widely used in various general plastic processing scenarios, covering multiple fields such as daily necessities, construction, electronics, and automotive accessories. The following are the main application scenarios and corresponding processing requirements:

• General plastic particle production: This is the most common application scenario of the ZTE series, mainly processing PP, PE, ABS, PS, HIPS mo e ngaahi resin ma'a kehe pe ngaahi pelesitiki kuo toe faka'aonga'i ki he ngaahi momo'i me'a .. 'E lava ke fakapapau'i 'e he ngaahi hokohoko 'o e ZTE 'a e lahi 'o e ngaahi momo'i me'a teunga mo e density 'o e koloa 'osi ., mo ha tu'unga taau 'o e lahi ange 'i he 100. 99%. Ki he ngaue'aki 'o e pelesitiki kuo toe faka'aonga'i ., 'e lava ke fakanaunau 'a e me'angaue 'aki ha me'angaue degassing ke to'o 'a e ngaahi kasa 'oku 'ikai ke 'i ai ha 'uhinga 'i he naunau ., fakalelei'i 'a e tu'unga lelei 'o e ngaahi momo'i me'a kuo toe faka'aonga'i ..
• Ngaohi'anga pelesitiki kuo fakalelei'i 'oku fakafonu ma'ulalo: Ki he ngaahi pelesitiki kuo fakalelei'i 'aki ha lahi fakafonu 'o e . 10-30% (hange ko e kalasiume carbonate fakafonu PE/PP ., talc fakafonu ABS .), 'e lava ke a'usia 'e he ngaahi hokohoko 'o e ZTE 'a e movetevete 'o e fillers 'o e teunga ., faka'ehi'ehi mei he agglomeration 'o e fillers mo e uesia 'a e ngaahi 'ulungaanga fakamisini 'o e koloa .. 'Oku lahi hono faka'aonga'i 'i hono ngaohi 'o e ngaahi konga pelesitiki ma'ama'a hange ko e ngaahi sea pelesitiki ., ngaahi puha tauhiʻanga koloa, mo e ngaahi fo‘i ‘anga‘anga va‘ingá ..
• Ngaohi masterbatch angamaheni .: Kau ai 'a e ngaahi masterbatch lanu ., fakafonu 'o e ngaahi kulupu lalahi, mo e ngaahi masterbatches ngaue . (antisitetiki, fakafepaki ki he UV), 'e lava ke fakapapau'i 'e he ngaahi hokohoko 'o e ZTE 'a e fefiofi teunga 'o e pigments ., fillers mo e ngaahi me'a tanaki atu mo e resin 'o e fetuku ., mo ha teunga valivali 'o e ≥98% ., fakafetaulaki'i 'a e ngaahi fie ma'u lanu 'o e ngaahi koloa pelesitiki kehekehe .. Ko e fanga ki'i sipinga . (ZTE 25/35) 'oku fe'unga mo e si'isi'i-kulupu 'o e ngaohi 'o e masterbatches ., lolotonga ia ko e ngaahi sipinga lalahi . (ZTE 65/75/95) 'oku fe'unga mo e ngaohi lahi 'o e me'afua lahi ..
• Extrusion fakamatala pelesitiki faingofua .: Hange ko e PVC matapa sio'ata mo e ngaahi fakamatala 'o e matapa ., PE pelesitiki ukamea fakamatala, PP ngaahi fakamatala teuteu, etc. 'E lava ke 'omi 'e he ZTE hokohoko 'a e extrusion tu'uma'u 'a e 'omi mo e vave ., fakapapau'i 'a e tonu 'o e dimensional 'o e ngaahi fakamatala (kataki ≤±0.1mm), pea 'oku fakafetaulaki'i 'e he funga 'o e ngaahi koloa 'a e ngaahi tu'unga mo'ui 'o e ngaue'anga .. 'Oku hanga 'e he tisaini modular 'o e 'ulu mate 'o faingofua hono fetongi 'o e ngaahi fotunga kehekehe 'o e fakamatala ., fakatokanga'i 'a e ngaohi 'o e ngaahi kehekehe lahi ..
• Ngaohi 'o e paipa pelesitiki: Ki he fanga ki'i mo e lolotonga-diameter PE/PPR 'a e ngaahi paipa 'o e ma'u'anga vai ., Ngaahi paipa fakatafe vai PVC, mo e ngaahi me'a pehē., 'e lava ke fakafehoanaki 'a e ngaahi hokohoko 'o e ZTE 'a e paipa extrusion mate 'ulu mo e sizing nima ke a'usia 'a e hokohoko mo e tu'uma'u 'a e ngaohi 'o e paipa .. Ko e tonu 'o e mapule'i 'o e mafana mo e screw vave 'o e tu'unga ma'u 'o e me'angaue 'oku fakapapau'i 'a e uniformity 'o e matolu 'o e puipui 'o e paipa ., pea ko e tu'unga paasi 'o e koloa 'oku 'i 'olunga 'i he 100. 98%.
• Pepa mo e filimi extrusion . (tokoni): 'I he taimi 'oku fakanaunau'i ai 'aki ha pepa fe'unga/filimi mate 'ulu ., 'e lava ke faka'aonga'i 'a e ngaahi hokohoko 'o e ZTE ki he extrusion 'o e ngaahi la'ipepa manifinifi mo e ngaahi filimi 'o e ngaahi pelesitiki fakalukufua ., hange ko e ngaahi filimi fakafonu PE ., Ngaahi naunau pepa PP ki he ngaahi naunau tohi, etc. Although it is not specially designed for high-precision film/sheet production, it can fully meet the basic production needs of SMEs for low-end products.

For different application scenarios, Zhuoyue Twin Screw Extruder Machine Factory also provides targeted configuration suggestions and process optimization solutions to help customers maximize the performance of the ZTE series:

• For particle production: It is recommended to configure a water ring pelletizer or air-cooled pelletizer, and optimize the screw speed and temperature parameters according to the melting point of the material to ensure the smooth cutting of particles and reduce dust generation.
• For modified plastic production: It is recommended to add a side feeding device for the addition of fillers and additives, pea fakatonutonu 'a e ngaahi 'elemeniti 'o e fefiofi 'o e sikulu ke fakalahi 'a e ola 'o e movetevete 'o e fillers mo faka'ehi'ehi mei he fakasi'isi'i 'o e fakahoko 'o e koloa 'oku fakatupu 'e he fefiofi ta'efakatataua ..
• Mo e ngaohi 'o e masterbatch .: 'Oku fokotu'u atu ke faka'aonga'i ha mixer vave ki he tomu'a fefiofi 'o e ngaahi naunau ., pea pule'i 'a e vave 'o e fafanga mo e vave 'o e sikulu 'o e extruder ke fakapapau'i 'a e fefiofi kakato 'o e pigments mo e resins ., pea fakalelei'i 'a e ola 'o e valivali 'o e masterbatches ..
• Mo e ngaohi 'o e fakamatala/paipa: 'Oku fokotu'u atu ke configure ha tangike sizing vekiume mo ha misini toho mo e pule'i vave ma'u pe ., pea fakalelei'i 'a e mafana 'o e vai fakamokomoko mo e vave 'o e to'oto'o ke fakapapau'i 'a e tu'unga ma'u 'o e dimensional 'o e ngaahi fakamatala/ngaahi paipa ..

Fakamo'oni'i 'o e keisi: Ko ha SME ngaue'aki 'o e pelesitiki 'i Zhejiang ., Siaina, fakatau mai ha ZTE . 50 sipinga 'i he 2019. 2022 ke ngaohi 'a e PP fakafonu 'a e ngaahi pelesitiki kuo fakalelei'i . (lahi hono fakafonu 25%). Kimu'a pea toki faka'aonga'i 'a e ngaahi hokohoko 'o e ZTE ., na'e faka'aonga'i 'e he kautaha ha extruder 'o e nima hono ua 'o e sikulu 'e taha ., mo ha totongi taau 'o e koloa 'o e 100 pe. 85%, mo e toutou tō ‘a e ngaahi me‘angāué ., mo e ngaahi fakamole ki hono tokanga‘i fakamāhina ‘o e 100 nai. 3000 yuan. Hili e liliu ki he ZTE . 50, na'e hiki hake 'a e tu'unga fakafe'unga 'o e koloa ki he 100. 98.5%, naʻe fakasiʻisiʻi ʻa e tuʻunga ʻo e taʻelavameʻa ʻo e meʻangāué ʻaki ʻa e laka hake ʻi he 100. 90%, naʻe siʻi hifo ʻi he 100 ʻa e fakamole ki hono tokangaʻi fakamāhiná. 500 yuan, pea na'e tupulaki 'a e malava ke ngaohi mei he 150kg/h ki he 220kg/h .. Na'e toe ma'u 'a e 'inivesi 'i he me'angaue 'i loto 'i he 2019. 8 māhina, pea ko e tupu fakata‘ú na‘e tupulaki ia ‘o laka hake ‘i he 100. 200,000 yuan. 'Oku fakahaa'i kakato 'e he keisi ko 'eni 'a e ngaahi lelei 'o e ngaahi hokohoko 'o e ZTE 'i hono fakalelei'i 'o e ola lelei 'o e ngaohi'anga koloa ., fakasi'isi'i 'a e ngaahi fakamole mo fakalelei'i 'a e tu'unga lelei 'o e koloa ki he SMEs ..

Ngaahi lelei 'o e ngaahi hokohoko 'o e ZTE 'i hono fakafehoanaki ki he ngaahi koloa tatau .

'I he maketi 'o e extruders faka'ekonomika 'o e mahanga-sikulu ., the ZTE series has obvious competitive advantages compared with similar products of other brands, mainly reflected in the following aspects:

• Cost performance advantage: The price of the ZTE series is 10-20% lower than that of similar products of international brands, mo e 5-10% lower than that of domestic high-quality brands, while maintaining the same or even higher performance. The core components (motolo, gearbox, control system) are all selected from well-known domestic brands with reliable quality, which ensures the stability of the equipment while controlling the cost.
• Structural reliability: Adopt Zhuoyue’s patented screw element design and barrel processing technology, the screw service life is 30% longer than that of similar products, and the barrel wear resistance is increased by 25%. The transmission system has passed 10,000 hours of fatigue test, and the failure rate is less than 0.5% within the warranty period.
• Energy saving and environmental protection: The motor adopts frequency conversion energy-saving design, and the energy consumption per unit output is 10-15% lower than that of traditional extruders. The equipment is equipped with a low-noise design, and the noise during operation is ≤85dB, which meets the national environmental protection standards and improves the working environment of the workshop.
• Faingofua hono tokanga'i .: The modular design of the whole machine makes the disassembly and assembly of components more convenient. The daily maintenance only needs simple tools, and the maintenance time of common faults is shortened by more than 50% compared with similar products. Zhuoyue provides detailed maintenance manuals and video tutorials, which can help customers’ 'oku vave 'a e kau ngaue tokanga'i 'o e taukei 'o e tokanga'i.
• Fe'unu'aki 'o e customization: Neongo ko e ngaahi hokohoko 'o e ZTE ko ha koloa standardized ., 'E lava ke 'omi 'e Zhuoyue 'a e ngaahi fakalelei'i customized 'o fakatatau ki he kau kasitomaa .’ ngaahi fiema'u makehe, hange ko hono tanaki atu 'o e ngaahi taulanga degassing ., liliu 'o e loloto 'o e slot, fetongi 'o e ngaahi 'elemeniti 'o e sikulu 'o e naunau makehe, etc. Ko e siakale 'o e customization 'oku 10 pe. 7-15 'aho 'e 5, ‘a ia ‘oku nounou ange ‘aupito ia ‘i he ‘avalisi ‘o e industry ‘o e 2019. 20-30 'aho 'e 5.

‘I hono fakahoa ki he ngaahi koloa loi ‘oku ma‘ama‘a hono totongí ‘i he māketí ., ko e ZTE Mahanga Sikulu Extrusion misini Fakalukufua hokohoko 'oku 'i ai ha ngaahi lelei mahu'inga 'i he tu'unga lelei mo e hili hono fakatau atu 'o e ngaue:

• Ko e ngaahi koloa loí ‘oku fa‘a ngāue‘aki ai ‘a e ngaahi me‘a mā‘ulalo ange ki he ngaahi sikulu mo e ngaahi pa‘ale ., mo ha mo'ui 'o e ngaue 'o e 100 pe. 3-6 māhina, lolotonga ia 'e lava ke faka'aonga'i 'a e ngaahi hokohoko 'o e ZTE ki he lahi ange 'i he 100. 2 Ta'u 'i he malumalu 'o hono ngaue'aki angamaheni;
• Ko e ngaahi koloa loi 'oku 'i ai 'enau ngaahi sisitemi pule faingofua ., ma'ulalo 'a e mafana 'o e pule'i 'o e tonu, and unstable product quality, while the ZTE series has precise temperature control and stable operation, ensuring the consistency of finished products;
• Counterfeit products have no after-sales service guarantee, and once a failure occurs, customers need to bear high maintenance costs and long downtime, while the ZTE series has a sound after-sales service system to ensure the continuity of production;
• Counterfeit products do not meet national safety and environmental protection standards, and there are potential safety hazards such as electrical leakage and excessive noise, while the ZTE series has passed national safety certification and environmental protection testing, and can be used with confidence.

Market feedback shows that among the customers who purchased the ZTE series, 95% 'o kinautolu 'oku nau fiemalie ki he fakahoko mo e fakamole 'o e fakahoko 'o e ngaahi me'angaue ., mo e 80% ko e toko taha ‘o kinautolu te nau fili ke toe fakatau ‘a e ngaahi koloa ‘a Zhuoyue ‘i he taimi ‘oku fakalahi ai ‘a e malava ke ngaohi pe fakafo’ou ‘a e ngaahi me’angaue .. 'Oku fakamo'oni'i kakato 'e he me'a ni 'a e 'ilo'i 'o e maketi mo e lelei fe'au'auhi 'o e ngaahi hokohoko 'o e ZTE ..

Fokotuʻu, commissioning mo e ngaahi fakatokanga ki he ngaue 'o e ngaahi hokohoko 'o e ZTE .

Ke fakapapau'i 'a e ngaue tu'uma'u mo e mo'ui 'o e ngaue loloa 'o e ngaahi hokohoko 'o e ZTE ., fokotu'u totonu, 'oku mahu'inga 'aupito hono fakahoko mo e ngaue fakalukufua. Ko e ngaahi poini mahu'inga 'eni 'o e fokotu'u ., fakahoko mo e ngaue:

Ngaahi fakatokanga ki hono fokotu'u

• Ngaahi fiema'u 'o e saiti: Ko e feitu'u fokotu'u 'oku totonu ke palapala mo fefeka ., mo ha malava ke fua 'a e ≥5t/m2., pea 'oku totonu ke 'oua na'a 'i ai ha ma'u'anga ngaue 'o e vibration 'i he tafa'aki ke faka'ehi'ehi mei he uesia 'o e tu'unga ma'u 'o e ngaue 'o e me'angaue .. Ko e saiti 'oku totonu ke 'i ai ha feitu'u fe'unga ki he ngaue ., tokanga'i mo e tauhi 'o e naunau, mo ha feitu'u kuo ta'ofi 'o e ≥1.5m takatakai 'i he me'angaue ..
• Ngaahi fiema'u ki he ma'u'anga ivi .: 'Oku totonu ke fakafetaulaki'i 'e he ma'u'anga ivi 'a e malohi fakafuofua 'o e me'angaue ., mo ha voliume 'o e fe'unu'aki 'o e ≤ ± 5% ., pea 'oku totonu ke configured ha sēketi fakatapui mo e malu'i 'o e leakage .. 'Oku totonu ke ≤4Ω 'a e fakafepaki 'o e grounding 'o e me'angaue ke fakapapau'i 'a e malu 'o e 'uhila ..
• Ma'u'anga vai mo e kasa .: Kapau 'oku fakanaunau'i 'a e me'angaue 'aki ha sisitemi fakamokomoko 'o e vai ., 'oku totonu ke 0.2-0.4MPa 'a e 'omi 'o e vai ., pea ko e tu'unga 'o e vai 'oku totonu ke ma'a pea 'ikai ha ngaahi me'a 'oku 'uli ke faka'ehi'ehi mei hono ta'ofi 'o e paipa fakamokomoko .. Ko e maʻuʻanga ʻeá . (kapau 'oku fakanaunau'i 'aki 'a e ngaahi konga pneumatic .) 'oku totonu ke 'i ai ha 'omi 'o e 0.5-0.7MPa ., and be equipped with a dryer and oil-water separator to ensure the normal operation of pneumatic components.
• Installation and leveling: Use a level to adjust the level of the equipment, with a level error of ≤0.1mm/m, to ensure the coaxiality of the screw and the smooth operation of the transmission system. Fix the equipment with foundation bolts to prevent displacement during operation.

Commissioning key points

• Empty running test: Before feeding, carry out empty running test for 1-2 ngaahi houa, check the operation of the transmission system, the rotation direction of the screw, and the temperature control accuracy of each heating zone. The empty running speed should be gradually increased from low speed (100rpm) to rated speed (600rpm), and abnormal noise, vibration and temperature rise should be checked during the process.
• Material trial run: Use clean general plastic particles (such as PP) for trial run, start feeding at low speed, and gradually increase the feeding amount and screw speed while observing the melting state of the material, extrusion pressure and product quality. Adjust the temperature of each heating zone according to the melting condition of the material to ensure full melting and no decomposition of the material.
• Parameter optimization: According to the trial run results, optimize the screw speed, feeding speed, temperature and other parameters to find the best process parameters for the production of specific materials, and record them for daily operation reference.

Operation precautions

• Pre-operation inspection: Before starting the machine every day, check the oil level of the gearbox, the tightness of the electrical connections, the cleanliness of the feeding hopper, and the operation of the cooling system to ensure that all parts are in normal condition.
• Material requirements: The processed materials should be clean and free of metal impurities to avoid damaging the screw and barrel. For hygroscopic materials (such as ABS, PA), they should be fully dried before processing to avoid bubbles and other defects in the product.
• Operation process: The machine should be started and stopped in accordance with the operating procedures. It is strictly forbidden to start the machine with material in the barrel, and it is strictly forbidden to stop the machine suddenly during operation (except for emergency situations). When changing materials, the barrel and screw should be cleaned to avoid material mixing and affecting product quality.
• Daily maintenance: Fakama'a 'a e funga 'o e me'angaue mo e hopper fafanga hili 'a e ngaue faka'aho ., vakaiʻi maʻu pē ʻa e maumau ʻo e sikuluú mo e paá, pea lubricate 'a e ngaahi konga 'oku nga'unu 'o fakatatau ki he tohi fakahinohino ki hono tokanga'i ke fakaloloa 'a e mo'ui 'o e ngaue 'a e me'angaue ..
• Faito'o fakavavevave: 'I he tu'unga 'o e me'angaue 'oku 'ikai ke ngaue . (hange ko e overload ., fu'u-mafana, longoa'a ta'e angamaheni) lolotonga e ngaue, taʻofi leva ʻa e mīsiní ., motuhi 'a e ma'u'anga ivi, pea fetu'utaki ki he kau ngaue hili hono fakatau atu ki ha faito'o .. 'Oku tapui 'aupito ke disassemble 'a e ngaahi me'angaue ta'e fakamafai'i ke faka'ehi'ehi mei he fakalahi 'o e hala ..

'E fekau'i atu 'e Zhuoyue 'a e kau tekinisia fakapalofesinale ke fakahoko 'a e fokotu'u 'i he feitu'u mo e commissioning ma'a e kau kasitomaa 'oku nau fakatau 'a e ngaahi hokohoko 'o e ZTE ., pea ‘oatu ‘a e ako fakahokohoko ki he ngaue mo e tokanga’i ‘o e kau ngaue ‘a e kasitomaa mo e kau ngaue tokanga’i ., including theoretical training and on-site practical operation. The training content covers equipment structure, operating procedures, process parameter adjustment, common fault diagnosis and treatment, daily maintenance and other aspects, ensuring that the customer’s staff can independently operate and maintain the equipment.

Future development and upgrade of ZTE series

With the continuous development of the plastic processing industry and the increasing environmental protection requirements, Zhuoyue will continue to upgrade and optimize the ZTE series to meet the changing market demand:

• Energy saving upgrade: Further optimize the motor and control system, adopt permanent magnet synchronous motor and intelligent energy-saving control algorithm, and reduce the energy consumption per unit output by another 5-8% on the basis of the existing energy saving effect.
• Intelligence upgrade: Add an intelligent monitoring system to realize real-time monitoring of equipment operating parameters (temperature, speed, pressure, current), fault early warning and remote diagnosis functions, helping customers realize unmanned operation and remote management of the equipment.
• Environmental protection upgrade: Strengthen the degassing and dust removal functions of the equipment, optimize the exhaust system, and further reduce the emission of volatile organic compounds (VOCs) and dust, meeting the higher environmental protection emission standards.
• Material adaptation upgrade: Develop special screw elements and barrel materials to expand the application range of the ZTE series, so that it can process some special materials (such as biodegradable plastics, pelesitiki kuo toe faka'aonga'i 'oku lahi 'a e 'uli 'i loto) 'i he makatu'unga 'o e ngaahi pelesitiki fakalukufua ..
• Fakalelei'i 'o e modular: Toe fakalelei'i 'a e tisaini modular 'o e me'angaue ., fakasi'isi'i 'a e lahi 'o e ngaahi konga ., fakalelei'i 'a e fefakatau'aki 'o e ngaahi konga ., pea toe fakanounou'i ange 'a e taimi tokanga'i mo fakasi'isi'i 'a e fakamole ki hono tokanga'i ..

‘I he taimi tatau ., 'E hokohoko atu 'a e fanongo 'a Zhuoyue ki he ngaahi fakakaukau 'a e kasitomaa ., tanaki 'a e ngaahi keisi 'o e tohi kole mo e ngaahi fokotu'u fakalelei'i 'o e ngaahi hokohoko 'o e ZTE 'i he ngaahi vahenga kehekehe mo e ngaahi tu'unga kehekehe 'o e tohi kole ., pea fakakau 'a e ngaahi fokotu'u mahu'inga ki he palani fakalelei'i 'o e koloa ke ngaohi 'a e ngaahi hokohoko 'o e ZTE ke lahi ange 'i he laine mo e ngaahi fie ma'u mo'oni 'o e ngaohi 'o e kau kasitomaa .. 'Oku tukupa 'a Zhuoyue ke ngaohi 'a e ngaahi hokohoko 'o e ZTE 'oku 'ikai ngata pe 'i ha koloa extruder faka'ekonomika mo 'aonga ., ka ko ha koloa foki 'e lava ke ne muimui'i 'a e fakalakalaka 'o e pisinisi pea tokoni ki he SMEs ke a'usia 'a e fakalakalaka tu'uloa ..

Ko hono faka'osi ., ko e ZTE hokohoko co-rotating fakafehoanaki mahanga-sikulu extruders ko ha koloa fakahokohoko fakamotu'alea ma'olunga 'oku fakataumu'a ki he SMEs 'e Zhuoyue .. 'Oku 'i ai 'a e ngaahi lelei 'o e fakahoko ngaue tu'uma'u ., ngaue faingofua, ma'ulalo 'a e fakamole ki hono tokanga'i mo e lahi 'o e ngaahi tohi kole, pea 'e lava ke ne fakafetaulaki'i kakato 'a e ngaahi fie ma'u tefito 'o e ngaohi 'o e SMEs 'i he ngaue 'a e pelesitiki .. 'I he hokohoko atu 'o e fakalelei'i mo e fakalelei'i 'o e koloa ., 'e hokohoko atu 'a e ngaahi hokohoko 'o e ZTE ke fakahoko ha fatongia mahu'inga 'i he ngaue'anga ngaue'aki 'o e pelesitiki ., tokoni ki he ngaahi SME lahi ange ke fakasi'isi'i 'a e ngaahi fakamole ki hono ngaohi, fakalelei'i 'a e tu'unga lelei 'o e koloa mo fakalahi 'a e fe'au'auhi 'i he maketi.