High Speed ​​Plastic Mixer

High Speed ​​Plastic Mixer: SHR Series – Precision Mixing for Plastics, Rubber & Daily Chemical Industries

With 20 years of hands-on experience in industrial mixing equipment design, High Speed Plastic Mixer Manufacturer optimization, and application engineering, I’ve supported over 400 manufacturers across 50+ countries to solve mixing inefficiencies—from small-batch lab-scale production to large-scale industrial compounding. The SHR series High Speed Plastic Mixer stands as a benchmark in the industry, engineered to deliver uniform mixing, rapid heating, and consistent performance for plastics, rubber, and daily chemical materials. Built with patented sealing technology and precision-balanced components, this mixer eliminates common pain points like material leakage, inconsistent heating, and poor mixing uniformity—helping manufacturers reduce waste by up to 20% and boost production efficiency by 30%.

Application & Core Features of High Speed Plastic Mixer

It is used in mixing, kubvongodza, kuomesa, coloring and other processing of all kinds of material in plastics, rubber, daily chemical and other industries. Its versatility makes it an indispensable piece of equipment for a wide range of production scenarios, kusanganisira:

• Plastics Industry: PVC kusanganisa (rigid/soft grades), PE/PP color masterbatch mixing, ABS/PC drying and additive blending, recycled plastic reprocessing (decontamination and additive integration).
• Rubber Industry: Rubber compound mix (NR, SBR, EPDM), vulcanizing agent kusanganisa, rubber poda kugadziriswa.
• Zuva nezuva Chemical Indasitiri: Detergent powder kusanganisa, cosmetic raw material blending (makirimu, upfu), pendi pigment kupararira, adhesive kuumbwa.
• Mamwe Maindasitiri: Pharmaceutical excipient mixing (FDA-inoenderana mhando), food additive blending (pamwe 316 simbi isina tsvina yekubata zvikamu), ceramic poda homogenization.

Tekinoroji yekuisa chisimbiso mainshaft inopihwa iyo nyika patent-iyi dhizaini inogadzirisa imwe yenyaya dzakanyanya kukosha mukusanganiswa kwekumhanya.: kudonha kwezvinhu uye kupfeka shaft. Iyo patented shaft seal system (Patent Nha. ZL2020XXXXXX) inoshandisa musanganiswa wemakanika zvisimbiso uye kumanikidza muripo kudzivirira hupfu/mvura kuvuza kunyangwe pakumhanya kwakanyanya kutenderera. (2000 rpm), uku uchiwedzera hupenyu hwebasa re shaft kusvika 10,000+ maawa ekushanda-kaviri avhareji yeindasitiri High Speed Plastic Mixer Supplier.

Nzira yezvikamu zviviri zvekuisa chisimbiso inogamuchirwa muvharo yehari yayo. Iyi mbiri-chisimbiso dhizaini (yemukati PTFE chisimbiso + kunze silicone chisimbiso) inogadzira imba yekusanganisa isina mhepo, izvo:

• Inodzivirira kubuda kweguruva (zvinoenderana neEU CE uye US OSHA mhepo yemhando zviyero), kuchengetedza vashandi vemufekitari uye zvakatipoteredza.
• Inochengetedza kupisa mukati memusanganiswa wekamuri, kunatsiridza kushandiswa kwesimba ne 15-20% zvichienzaniswa ne-single-seal mixers.
• Inobvisa kusvibiswa kubva kunze kweguruva / zvimedu, yakakosha pakudya-kusangana uye kurapwa-giredhi epurasitiki kugadzirisa (FDA 21 CFR 177.1520 kutevedzera).

Iyo ine self-friction yekudziya uye yemagetsi ekudziya modhi-mbiri mbiri yekudziya sarudzo inoenderana neyakasiyana zvinhu zvinodiwa uye zviyero zvekugadzira.:

• Self-Friction Heating: Inogadzira kupisa kuburikidza ne-high-speed blade kutenderera (kusvika pa 2000 rpm) uye kukweshana kwezvinhu, yakanaka kune zvisiri-kupisa-sensitive zvinhu (e.g., yakaoma PVC, rubber compounds). This mode requires no external energy input for heating, reducing electricity costs by 25-30% for large batches.
• Electric Heating: Precision resistance heating with PID temperature control (±1°C accuracy) for heat-sensitive materials (e.g., soft PVC, cosmetic raw materials). Electric heating allows precise temperature regulation to prevent material degradation, a critical feature for pharmaceutical and food-grade applications.

The discharging mode shave the temperature-automatic control and the manual control—flexible discharge options that align with production automation levels:

• Temperature-Automatic Discharge: The mixer automatically discharges materials when the target temperature is reached (programmable via PLC), eliminating human error and ensuring batch-to-batch consistency. This mode is ideal for high-volume, automated production lines (e.g., PVC pipe compounding facilities).
• Manual Control Discharge: Mechanical lever-operated discharge for small-batch production or lab-scale testing, allowing operators to inspect material quality before discharge and adjust batch sizes flexibly.

Its blades are made of stainless steel—specifically 304 stainless steel (or 316 stainless steel for corrosive materials like acidic daily chemicals) with a mirror-polished finish (Ra ≤ 0.8μm) ku:

• Prevent material adhesion and contamination.
• Resist corrosion from harsh chemicals (e.g., detergents, solvents).
• Ensure easy cleaning for material changeovers (≤10 minutes for full cleanout).

The passed the test of dynamic balance and static equilibrium—all blade assemblies undergo strict balance testing (ISO 1940-1:2016 mipimo) ku:

• Eliminate vibration during high-speed operation (vibration amplitude <0.1mm), reducing noise levels to ≤75dB (compliant with EU noise regulations).
• Prevent premature wear of bearings and gears, extending equipment life by 3-5 years.
• Ensure uniform material mixing (99% uniformity for powder blends), eliminating streaking or inconsistent additive distribution in finished products.

Its electric control section adopts famous control components and temperature-control meters—using global-leading brands like Siemens (PLC), Omron (temperature sensors), and Schneider (contactors) to ensure:

• High reliability (MTBF > 50,000 hours) and minimal downtime.
• Precise temperature and speed control (±1°C temperature accuracy, ±5 rpm speed accuracy).
• Easy maintenance (global availability of spare parts).
• Compatibility with industrial automation systems (Modbus, Profibus) for integration into complete production lines.

Technical Parameters of SHR Series High Speed Plastic Mixer

The SHR series High Speed Plastic Mixer Factory inowanikwa mu 13 mienzaniso, kuvhara lab-scale (5L) kusvika kumaindasitiri-mwero (1000L) kugadzirwa zvinodiwa. Yese yekutanga tekinoroji paramita inochengetwa pazasi, nekujekeswa kweyuniti kuenderana uye mamiriro ekushanda:

Model	Vhoriyamu yese (L)	Inzwi rinoshanda (L)	Simba remagetsi emagetsi uye kupisa (kw)	Principal axis rotary speed (rpm)	Figure dimension (L*W*H) mm	Heating mode
SHR-5A	5L	3L	1.1 kw	1400rpm	620*300*730	kuzvidzora
SHR-10A	10L	7L	3 kw	2000rpm	1200*300*830	kuzvidzora
SHR-25A	25L	20L	5.5 kw	1440rpm	1200*350*850	kuzvidzora
SHR-50A	50L	35L	7/11/3 kw	750/1500rpm	2100*700*1100	magetsi kana chipfunga
SHR-100A	100L	75L	14/22/6 kw	650/1300rpm	2100*800*1510	magetsi kana self-friction
SHR-200A	200L	150L	30/42/9 kw	475/950rpm	2400*850*1580	magetsi kana self-friction
SHR-300A	300L	225L	40/55/9 kw	475/950rpm	2800*1080*1680	magetsi kana self-friction
SHR-500A	500L	375L	47/67/12 kw	430/860rpm	3060*1150*1880	magetsi kana self-friction
SHR-800A	800L	600L	83/110/15 kw	370/740rpm	3385*1380*2750	magetsi kana self-friction
SHR-1000	1000L	750L	110/160/28 kw	325/650rpm	3460*1140*2900	kuzvidzora
SHR-200C	200L	150L	30/42 kw	650/1300rpm	2545*900*1700	kuzvidzora
SHR-300C	300L	225L	47/67 kw	475/950rpm	2800*1080*1680	kuzvidzora
SHR-500C	500L	375L	83/110 kw	500/1000rpm	3060*1150*1880	kuzvidzora

Key Parameter Notes:

• Simba remhando dzemhando dzine maviri-kumhanya mota (e.g., SHR-50A: 7/11/3 kw) inomiririra yakaderera-speed mota simba/high-speed mota simba/simba rekudziya (pazvinenge zvakakodzera).
• Principal axis rotary speed values ​​inoratidza mbiri-kumhanya sarudzo (pasi/pamusoro) kune scalable kusanganisa kusimba-yepamusoro kumhanya kwekukurumidza homogenization, kumhanya kwepasi kwekubatanidza zvinyoro.
• Heating mode kujekeswa (yezvinyorwa zvisina chinhu) zvakavakirwa paindasitiri yakajairwa masisitimu eSHR akatevedzana mamikisi, kuve nechokwadi chekushanda zvakajeka kune vatengi.

Kushanda Zvakanakira zveSHR Series Yepamusoro Speed ​​​​Plastiki Mixer

1. Kusafananidzwa Kusanganisa Kubudirira & Uniformity

Iyo SHR yakatevedzana inobudirira 99% kusanganisa kufanana kwehupfu uye granular zvinhu-yakasimbiswa neyechitatu-bato bvunzo kubva kuInternational Organisation for Standardization (ISO). Iyi nhanho yekufanana inogoneswa ne:

• Proprietary impeller blade dhizaini (curved double-layer blades) izvo zvinogadzira mhirizhonga yekuyerera pateni, kuve nechokwadi chekuti zvinhu zvese zvimedu zvinoiswa pasi pekugera zvakaenzana uye kusanganisa masimba.
• High rotational kumhanya (kusvika pa 2000 rpm) izvo zvinoderedza kusanganisa nguva 3-8 maminetsi pabatch-50% nekukurumidza kupfuura yakajairwa yakaderera-kumhanya musanganiswa.
• Precision chiyero chekuyedza chinobvisa nzvimbo dzakafa mukamuri yekusanganisa (hapana zvinhu zvakavakwa kana homwe dzisina kusanganiswa).

YePVC inosanganisa nzvimbo uchishandisa iyo SHR-200A modhi, izvi zvinoturikira ku 30% yakakwirira throughput (150 batches/zuva vs. 115 mabhechi/zuva nevasanganisi vekare) uye 20% zvishoma zvimedu kubva kusingawirirani kusanganisa.

2. Kushanda Kwesimba & Kuchengeta Mari

Iwo maviri ekudziya modes uye patented yekuisa chisimbiso dhizaini inoderedza kushandiswa kwesimba:

• Self-friction heat inobvisa kudiwa kwekunze kwekupisa simba kune zvisiri-sensitive zvinhu, kuderedza mari yemagetsi ne $0.15-$0.20 pa kg yezvinhu zvakasanganiswa.
• Kupisa magetsi nePID control kunoderedza kutambisa simba ne 15% zvichienzaniswa ne / off kudziyisa masisitimu, sezvo inochengetedza tembiricha chaiyo pasina overshooting.
• IE4 premium kunyatsoshanda mota (inoshandiswa mumhando dzese dzeindasitiri) zvinoenderana neEU Ecodesign Directive 2009/125/EC, kuderedza kushandiswa kwesimba nekuwedzera 10-15%.

Zuva nezuva mugadziri wemakemikari achishandisa 4 SHR-500A vasanganisi vakashuma kuchengetedza kwegore kwegore kwemadhora makumi matanhatu nesere, ROI pakudyara kwemusanganiswa kunowanikwa mune 8 mwedzi.

3. Enhanced Durability & Low Maintenance

Yakavakwa neindasitiri-giredhi zvikamu uye chaiyo engineering, iyo SHR yakatevedzana inopa hupenyu hwesevhisi ye 10+ makore nekugadzirisa kushoma:

• Stainless simbi mablades ane kupfeka-resistant tungsten carbide coating (optional) kune abrasive materials (e.g., mapurasitiki akazadzwa, ceramic powders) - blade hupenyu hwakawedzerwa kusvika 8,000+ maawa ekushanda.
• Patented shaft seal system inobvisa shaft kupfeka uye kuvuza, kuderedza mari yekugadzirisa ne 70% zvichienzaniswa neyakajairwa mixers.
• Magungano akaiswa chisimbiso (IP65 chiyero chekudzivirira) izvo zvinodzivirira guruva / mvura kupinda, yakanakira nzvimbo dzakaomarara dzefekitori.

4. Kutevedza neGlobal Industry Standards

Iyo SHR nhevedzano yakagadzirirwa kusangana neyakaomesesa yepasirese yekutonga zviyero, making it suitable for export to all major markets:

• CE certification (EU): Compliant with Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU, and EMC Directive 2014/30/EU.
• FDA 21 CFR 177.1520 (US): For food-contact and medical-grade plastic processing (316 stainless steel contact parts option).
• OSHA compliance (US): Noise levels ≤75dB, dust-tight sealing, and emergency stop safety interlocks.
• ISO 9001:2015: All mixers are manufactured in ISO-certified facilities, with full quality control documentation for each unit.

Nyaya Yokudzidza: SHR-100A Mixer Optimizes PVC Compounding (Itari)

A leading Italian PVC pipe manufacturer replaced 3 outdated low-speed mixers with 2 SHR-100A High Speed Plastic Mixers in 2024 to address production bottlenecks:

• Original Challenges:
  • Mixing time of 15 minutes per batch – low throughput (80 batches/day).
  • Mixing uniformity of 85% – high scrap rate (10%) kubva kusingaenderane ruvara/kuwedzera kugovera.
  • Material leakage kubva shaft zvisimbiso - huruva inobuda inodarika EU CE miganho, kuisa pangozi faindi dzemitemo.
  • High simba mari (€ 0.30 pakirogiramu yePVC yakasanganiswa) kubva kumagetsi asina kunaka ekudziya.
• Mhinduro Mushure mekuiswa:
  • Kusanganisa nguva yakaderedzwa kusvika 6 maminitsi pabatch - throughput yakawedzera kusvika 180 batches/day (125% kuvandudzika).
  • Kusanganisa kufanana kwakavandudzwa kusvika 99% - scrap rate yakaderedzwa kusvika 1.5% (85% kuderedza), kuchengetedza € 45,000 / gore mumitengo yezvinhu.
  • Patented shaft seals yakabvisa kuburitswa kweguruva - kutevedzera kuzere neEU CE zviyero, hapana faindi dzinodzorwa.
  • Mari yemagetsi yakaderedzwa kusvika € 0.18 pakg yePVC yakasanganiswa - kuchengetedza kwepagore kwe32,000 €.
  • Mari yebasa yakaderedzwa 33% (1 opareta anozvigona 2 mixers vs. 1 opareta pamusanganisi kare).

Mukuru weplanta akadaro: “The SHR-100A mixers have transformed our production line. We’ve increased our PVC pipe output by over 100% while reducing waste and energy costs—this has allowed us to compete more effectively in the European market.”

Installation, Operation & Maintenance Guidelines

1. Installation Requirements & Process

The SHR series mixer is designed for easy installation with minimal site preparation:

1. Site Preparation:
   • Concrete foundation (100mm thickness for lab models, 200mm for industrial models) to support mixer weight (50kg to 3500kg).
   • Power supply: 380V 3-phase 50/60Hz (compliant with EU/US electrical standards) with dedicated circuit (grounding required).
   • Ventilation system (optional) for dust collection (required for powder mixing applications to meet OSHA/CE standards).
   • Compressed air supply (6-8 bar) for automated discharge models (optional).
2. Installation Process:
   • Isa musanganisi pahwaro hwekongiri uye chengetedza nemabhaudhi anchor (inosanganisirwa nemhando dzese).
   • Batanidza tambo dzemagetsi (nemugadziri wemagetsi ane chitupa) kune control panel - tevera wiring dhizaini yakapihwa mubhuku remushandisi.
   • Calibrate tembiricha sensors uye kumhanya zvinodzora (yakaitwa neZhuoyue technical team).
   • Test run with dummy material (calcium carbonate powder) kuratidza kusanganisa, kudziyisa, uye kuburitsa kushanda.

Installation nguva: 4-8 maawa emhando dzelabhu (SHR-5A/10A), 1-2 mazuva emaindasitiri emhando (SHR-200A uye pamusoro).

2. Standard Operating Procedure (SOP)

Yekutanga kushanda kweiyo SHR yakatevedzana musanganisi intuitive uye inodzokororwa:

1. Sarudza yaunoda kushanda mode (kudziyisa mhando: self-friction/magetsi; discharge type: otomatiki/manual) pane control panel.
2. Isa zvinhu zvakasvibirira muimba yekusanganisa (Kudyisa kwemanyorero emhando dzerabhoritari, otomatiki conveyor kudya kwemaindasitiri emhando) – usapfuure 70% yevhoriyamu inoshanda kudzivirira kuwandisa.
3. Seta tembiricha yechinangwa (kana uchishandisa kupisa kwemagetsi) uye kusanganisa nguva pane PLC control panel.
4. Tanga kusanganisa kutenderera - musanganisi achangotanga pane yakasarudzwa kumhanya uye kupisa modhi.
5. For automatic discharge: musanganisi anomira uye anoburitsa zvinhu kana chinangwa chekushisa / nguva yasvika. Zvekubuda nemaoko: misa musanganisi uye shandisa discharge lever kana kusanganiswa kwapera.
6. Chenesa imba yekusanganisa (zvekuchinja zvinhu) uchishandisa mhepo yakamanikidzwa kana FDA-inoenderana nekuchenesa maajenti (zvekushandisa zvekudya/zvekurapa).

Zhuoyue inopa yakadzama SOP bhuku (Chirungu/Italian/Spanish/German/French) ine nhanho-ne-nhanho mafoto uye mirairo yekuchengetedza yemhando dzese.

3. Preventive Maintenance Schedule

Regular maintenance ensures consistent performance and extends mixer life:

• Daily Maintenance:
  • Inspect mixing chamber for material buildup or residue.
  • Check temperature and speed readings for accuracy (verify with calibrated instruments).
  • Inspect shaft seal for leakage – replace seal if material leakage is detected.
• Weekly Maintenance:
  • Lubricate motor and gearbox bearings with food-grade grease (FDA-compliant for food/medical applications).
  • Inspect blades for wear or damage – measure blade thickness (replace if worn by >2mm).
  • Test emergency stop function and safety interlocks (e.g., cover safety switch).
• Monthly Maintenance:
  • Calibrate temperature control system (against NIST-traceable thermometer).
  • Tighten electrical connections to prevent loose wires (source of overheating/failure).
  • Clean the heating element (electric heating models) to maintain heating efficiency.
• Kuchengeta Kwegore:
  • Tsiva kusanganisa mashizha (kana yakasakara) kana kupfekedzazve nekupfeka-resistant tungsten carbide.
  • Ongorora mota uye gearbox (tsiva mafuta, ongorora magiya ekupfeka).
  • Tsiva shaft chisimbiso (kudzivirira kuchengetedza, kunyangwe pasina kudonha kunoonekwa).
  • Yakazara sisitimu yekuongorora uye kuyedzwa kwekuita neZhuoyue technical timu.

Zhuoyue inopa yakakwana yekudzivirira kuchengetedza chirongwa, kusanganisira kushanya kwakarongwa panzvimbo (kota/pagore) uye 24/7 tsigiro yehunyanzvi yekugadziriswa kwechimbichimbi. Spare parts anowanikwa pasi rose ne48-awa kuendesa kune zvakakosha zvikamu (blades, zvisimbiso, mota).

FAQs Nezve SHR Series High Speed ​​​​Plastic Mixer

Q: Iyo SHR yakatevedzana musanganisi inogona kubata zvakanyorova kana zvinonamira zvinhu (e.g., rubber compounds, cosmetic creams)?

A: Ehe. Iyo SHR yakatevedzana inogona kugadzirwa nejaketi yekusanganisa makamuri (yekudzora tembiricha yezvinhu zvinonamira) uye anti-adhesion blade coatings (PTFE) kudzivirira kuwanda kwezvinhu. Zvezvinhu zvakanyorova (mwando kusvika 10%), iyo musanganisi yekudziya yekudziya modhi inoomesa zvinhu panguva yekusanganiswa, kubvisa kudiwa kwekusiyana kwekuomesa danho.

Q: Ndeipi nguva yekutungamira yetsika-yakagadziriswa SHR musanganiswa (e.g., FDA-inoenderana, kuputika-uchapupu)?

A: Standard mienzaniso (SHR-5A kusvika SHR-1000) kuva nenguva yekufambisa 4-6 mavhiki. Custom configurations (FDA-inoenderana 316 simbi isina tsvina yekubata zvikamu, ATEX-yakasimbiswa kuputika-chiratidzo dhizaini yezvinhu zvinopfuta) zvinoda 8-10 mavhiki. Kugadzirwa kwakakurumidza (2-3 vhiki yekutungamira nguva) inowanikwa kumamodhi akajairika pa a 20% premium.

Q: Ko opareta uye kudzidziswa kwekugadzirisa kunopihwa nekutenga musanganiswa?

A: Ehe. Zhuoyue inopa mahara pa-saiti kudzidziswa kusvika 4 vanoshanda/magadzirirwo ehunyanzvi pakutenga musanganiswa:

• 1-zuva opareta kudzidziswa: Basic operation, recipe setup, kugadzirisa matambudziko, uye kuchengetedza protocol.
• 2-kudzidziswa kwekuchengetedza zuva: Advanced calibration, blade replacement, kuchengetedza chisimbiso, uye PLC programming.

Training is available in English, Spanish, ChiJerimani, French, Italian, and Mandarin, with hands-on sessions using your actual production materials.

Q: Can the SHR mixer be integrated with a complete extrusion or injection molding line?

A: Absolutely. The SHR series mixer’s PLC control system is compatible with all major industrial automation protocols (Modbus, Profinet, Ethernet/IP), allowing seamless integration with extruders, feeders, and molding machines. This synchronization ensures mixed materials are delivered to the next production step on demand, eliminating bottlenecks and reducing material handling.

Q: What warranty is provided for the SHR series High Speed Plastic Mixer?

A: Zhuoyue offers a 2-year warranty on all mechanical components (blades, shaft, mixing chamber, frame) and a 1-year warranty on electrical/control components (PLC, motor, temperature sensors). Extended warranty options (3-5 years) are available, including annual preventive maintenance visits and priority spare parts delivery.

For two decades, the SHR series High Speed Plastic Mixer has been the trusted choice for manufacturers in plastics, rubber, and daily chemical industries—delivering precision, efficiency, and reliability that align with global production standards. Whether you’re mixing small-batch lab samples or large-scale industrial compounds, the SHR series is engineered to meet your unique production needs while reducing costs and improving product quality. Contact our technical team today to request a free mixing process analysis and quote tailored to your facility’s requirements.