HTS System Co-Rotating Parallel Twin-Screw Extruders

HTS System Co-Rotating Parallel Twin-Screw Extruders

Le fa'asologa o le HTS o fa'atasi fa'atasi Twin Screw Extruder Manufacturer o le maualuga maualuga o le tulaga lelei i le atinaʻeina o le tele o oloa, fuafuaina e faʻamalieina manaʻoga sili ona faigata o faiga faʻaonaponei palasitika, fa'afefiloi, ma fa'aoga fa'apipi'i. Faatasi ai ma le tele o tausaga o tomai faʻainisinia ma faʻaauau pea le faʻafouina, o lenei faasologa toe faʻamalamalamaina tulaga faʻatinoga e ala i le tuʻufaʻatasia o le maualuga, saoasaoa maualuga, ma optimized ratios togo, tu'uina atu le fa'atusalia lelei, faatuatuaina, ma felagolagomai. O le maualuga o le masini ma le saoasaoa o loʻo tuʻufaʻatasia ma se fua faʻatatau maualuga, lea e mafai ona filifilia mai 1.4 ia 1.8, vagana ai mo talosaga faapitoa. O lenei mamanu magafagafa e mafai ai ona maualuga le faʻatumuina o mea i totonu o le sikulima, lea, pe a tu'ufa'atasia ma le saoasaoa maualuga, matua fa'atuputeleina le gafatia o le masini a'o fa'aitiitia le fa'aogaina o le malosi i le iunite o galuega, ma maua ai se fa'amanuiaga fa'alua tau tamaoaiga mo a tatou tagata fa'atau-maualalo tau fa'agaioiga ma maualuga atu le gaosiga. Pe fa'aoga mo le fa'afefiloi lautele o palasitika, fa'ainisinia suiga palasitika, fa'atumu le gaosiga o masterbatch, po'o mea fa'apitoa e fa'atinoina galuega fa'atino, o le HTS fa'asologa o lo'o tu mai o se malosi, lelei, ma fofo taugofie e fetaui ma manaoga eseese o gaosiga.

E le pei o tu ma aga Fa'ameamea Extruder Twin Screw lea e masani ona fetuutuunai i le saoasaoa po o le torque, the HTS series is engineered to balance both, ensuring consistent performance even under high-load, continuous operation. The co-rotating parallel design ensures that materials are subjected to uniform shear, fa'afefiloi, and melting, resulting in high-quality end products with consistent properties. This is particularly critical for applications requiring precise material dispersion, such as color masterbatches, functional additives, and composite materials, where even minor inconsistencies can affect the final product’s performance. The extruders are built with durability in mind, using high-grade materials and precision manufacturing processes to withstand the harsh conditions of industrial production, including high temperatures, corrosive materials, and long operating hours. E le gata i lea, o le mamanu faʻapitoa o le HTS faʻasologa e mafai ai ona faigofie le faʻatulagaina ma le tausiga, fa'atagaina tagata fa'atau e fa'afetaui le masini i suiga mana'omia o le gaosiga ma fa'aitiitia taimi fa'aletonu.

O le HTS fa'asologa e le na'o se mea faigaluega; o se fofo atoatoa fuafuaina e faʻaleleia ai le lelei atoa o lau laina gaosiga. Mai le sa'o fa'ainisinia sikulima i le fa'atonuga fa'atonu, o vaega uma ua fa'atumauina ina ia galulue fa'atasi, fa'amautinoaina le sologa lelei, fa'agaioiga faigofie, ma le tausiga itiiti. Pe o oe o se tagata gaosi oloa laiti o loʻo vaʻavaʻai e faʻalautele lau gaosiga gafatia poʻo se atinaʻe faʻapisinisi tele e saili e faʻaleleia au meafaigaluega o iai, le HTS fa'asologa o lo'o ofoina atu le tele o fa'ata'ita'iga ma fa'atonuga e fetaui ma ou mana'oga fa'apitoa. Faatasi ai ma le taulai atu i le malosi o le malosi, tulaga lelei o oloa, ma fa'atuatuaina fa'agaioiga, le HTS fa'asologa o le filifiliga sili lea mo pisinisi o lo'o va'ava'ai e maua se tulaga fa'atauva i le lalolagi gaosi oloa gaosi oloa.

ZG fa'asologa o mea fa'apipi'i Fa'asalalauga maualuga ma le fa'atusatusaina o le malosi fofo atoa

I le fatu o le HTS series' faʻatinoga faʻapitoa o loʻo taoto ai le ZG faʻasologa o pusa, o se faʻasalalauga maualuga ma le faʻatusatusaina o le malosi o le fofo atoa na atiaʻe ma gaosia faʻapitoa e Zhuoyue. O nei atigipusa o lo'o fa'ainisinia i se fausaga e fa'aoso fa'atusa, lea e matua'i ese lava mai le fa'atusa fa'atusa fa'atusa e tolu-a'a fa'aogaina i le tele o fa'atauva fa'apisinisi. O lenei mamanu fou e maua ai le tele o mea taua, e aofia ai torque maualuga, saoasaoa maualuga, maualuga maualuga, ma maualuga le lelei, faia o le fetaui lelei mo le HTS extruders faasologa ma taulai atu i le gaosiga o resin ma le lelei o le gaosiga maualuga ma le tulaga maualuga.. O le fa'atulagaina o le malosi fa'atusa e fa'amautinoa ai le tufatufaina tutusa o le mana i luga o le mea'ai, faʻaitiitia le faʻalavelave faʻalavelave ma faʻaleleia atili le umi ma le faʻamaoni.

I le taimi o taotoga masani, o le faʻaleleia atili o le faʻaogaina o le ZG series gearboxes e faʻaliliuina i faʻamanuiaga moni mo a tatou tagata faʻatau. O le mamanu sili ona lelei e faʻaitiitia ai le pisapisao faʻaoga, fa'atupuina se si'osi'omaga filemu ma sili atu le to'a lelei mo le au fa'afoe. E le gata i lea, o le maualuga saʻo o le gearboxes faʻamautinoa le tuʻuina atu o le eletise, faʻaleleia le faʻamaoni ma le saogalemu o le faʻaogaina atoa o le extruder system. This not only reduces the risk of equipment failure but also minimizes usage and maintenance costs over the machine’s lifespan. The ZG series gearboxes are built to withstand the high torque and speed requirements of the HTS series, ensuring long-term stable operation even under continuous heavy load conditions. Each gearbox undergoes rigorous testing and quality control to ensure it meets the highest industry standards, providing our clients with peace of mind and consistent performance.

The ZG series gearboxes are also designed with versatility in mind, able to adapt to different models of the Twin Screw Extruder Wholesale HTS series and a wide range of production applications. Whether you are processing low-viscosity materials or high-viscosity engineering plastics, the ZG series gearboxes deliver the precise power and torque needed to ensure optimal extrusion performance. The gearboxes are easy to maintain, with accessible components and a modular design that allows for quick repairs and replacements, minimizing downtime and maximizing production efficiency. With the ZG series gearboxes, the HTS series extruders achieve a level of performance and reliability that sets them apart from the competition, making them the preferred choice for discerning manufacturers worldwide.

Technical features

The HTS series co-rotating parallel Twin Screw Extruder Factory, combined with the ZG series gearboxes, boast a range of advanced technical features that set them apart from traditional extruders. These features are designed to enhance performance, faatuatuaina, and ease of operation, ensuring that our clients can achieve the highest levels of production efficiency and product quality. The key technical features of the HTS series and ZG series gearboxes are as follows:

• Small die with multiple teeth: The small die with multiple teeth design ensures precise material extrusion and uniform product cross-sections, making it ideal for applications requiring high precision, such as thin-walled tubes, fine profiles, and specialized components. This design also reduces material waste and improves production efficiency by ensuring that the material is extruded evenly and consistently.
• Stable running, noise reduction optimized load equalization structure: The load equalization structure is optimized to ensure stable operation even under high-load conditions, reducing vibration and noise. This not only improves the working environment but also extends the lifespan of the machine by minimizing wear and tear on key components. The stable operation also ensures consistent product quality, as fluctuations in performance are minimized.
• Optimized tooth orientation and tooth profile: The tooth orientation and tooth profile of the ZG series gearboxes are optimized to maximize power transmission efficiency and reduce friction. This design ensures that the gearboxes operate smoothly and efficiently, even at high speeds and torques, while minimizing energy loss. The optimized tooth profile also reduces wear and tear, extending the gearbox’s lifespan and reducing maintenance costs.
• Reduced shock vibration and noise, increased gear carrying capacity and reliability: By reducing shock vibration and noise, the HTS series and ZG series gearboxes provide a more stable and reliable operation. The increased gear carrying capacity ensures that the gearboxes can withstand the high torques and speeds required for demanding applications, while the reduced vibration and noise improve the overall reliability of the entire extruder system.
• Maximum specific torque 16.5Nm/Cm³: The HTS series, particularly the HTS SUPER model, offers a maximum specific torque of 16.5Nm/Cm³, which is among the highest in the industry. This high specific torque allows for higher material filling rates, increased production capacity, and improved mixing efficiency, making it ideal for processing high-viscosity materials and complex compounds.

HTS model parameters

The HTS BASIC range uses medium torque transmissions from leading European manufacturers and offers the flexibility of choice through different configuration combinations.

The HTS PLUS series uses a high-torque transmission developed and manufactured in-house by Excellence for applications such as engineering plastics and filled masterbatches.

Zhuoyue is proud to introduce the new series extruders: our HTS SUPER. With its torque density of 16.5 and Do/Di ratio of 1.55/1.68, Zhuoyue’s HTS SUPER features the highest free volume at 16.5 torque density in the industry. In addition to its robust construction, this line is coupled with a larger motor size to be a true workhorse for continuous 24/7/365 gaosiga

The HTS SUPPER series adopts Zhuoyue’s newly developed ultra-high torque transmission, and the structural design of each key component of the extruder has been newly optimized for the high torque and high-speed characteristics of this series, which is also Zhuoyue’s highest-end extruder series and represents the advanced level of extruder development in China.