Lab Twin Screw Extruder

Zhuoyue Lab Twin Series Twin Screw Lab Extruder

E ekstruder di laboratorio ta spesialmente diseñá pa e usuario di nivel di prueba òf di nivel di entrada, òf e produkshon na eskala chikí di masterbatch di koló i algun masterbatch aditivo. E diseño modular ta hasié hopi fleksibel kontra diferente reseta.

E liña di Lab Extruder di Zhuoyue ta diseñá pa kumpli ku e nesesidatnan úniko di Merka. laboratorionan di investigashon, departamentunan di siensia di polímero di universidat, i produktornan di masterbatch na eskala chikí—ku ta entregá rendimentu di kalidat industrial den un kompakto, Fabrikashon di plèstik di ekstrushon un marka efisiente den energia adaptá pa ambientenan di laboratorio. Kontrali na ekstrudernan di produkshon na eskala kompletu, e diseño enfoká riba laboratorio aki ta priorisá fleksibilidat, fasilidat di uso, i kosto-efektividat pa desaroyo di fórmula, prueba di material, i produkshon di lote chikí (1-50 kg/h)—krítiko pa Merka. R&D timnan trahando riba formulashonnan nobo di plèstik, materialnan sostenibel, i masterbatches personalisá pa outo, pakete, i industrianan médiko.

E ekstrudónan di laboratorio por ta ekipá ku un kaha di engranahe di torsi haltu pa un kapasidat mas haltu pa kumpli ku e rekisitonan di klientenan. E mehorashon opshonal aki ta ideal pa Merka. laboratorionan ta oumentá formulashonnan prometedor for di prueba pa produkshon na eskala chikí, eliminá e nesesidat pa transferí prosesonan pa ekiponan mas grandi prematuramente. E konfigurashon di torsi haltu (kompatibel ku tur dos 25 i 35 modelonan) ta mantené e mesun marka kompakto miéntras ta impulsá e kapasidat di prosesamentu pa polímeronan yená òf modifiká—perfekto pa Merka. investigadónan desaroyando meskla di plèstik resiklá òf materialnan bio-basá ku nesesidatnan di prosesamentu úniko.

Zhuoyue lo optimalisá e diseño segun diferente fórmula i tambe prosesonan pa kumpli ku diferente rekisito. E ekstruder di laboratorio ta apliká struktura di tipo split ku un diseño modular ku ta hopi fásil pa limpia i opservá henter e proseso di polímero den e bari. Pa Merka. laboratorionan ku ta atené na GLP (Bon Práktika di Laboratorio) normanan, e diseño di split-barrel aki ta permití visibilidat kompleto di e proseso di smelt, simplifiká rekohementu di dato i sigurá ripitibilidat den tur e pruebanan Fabrikantenan di Ekstrushon di Plèstik un rekisito klave pa entrega regulatorio den desaroyo di aparato médiko i plèstik di kontakto ku kuminda.

Solamente koriente sivil ta sufisiente pa e mashin por kore. Esaki ta un bentaha definitivo pa Merka. laboratorionan, komo ku e ekstruder ta operá riba koriente sivil di 120/240V standart (no mester di energia industrial di 480V) i por wòrdu instalá den espasio di laboratorio standart sin mehorashonnan eléktriko kostoso. Esaki ta kuadra ku Merka. limitashonnan di infrastruktura di laboratorio di universidat i empresa, redukshon di tempu i gastunan di instalashon miéntras ta kumpli ku NFPA 70 (Kódigo Nashonal di Eléktriko) normanan pa ambientenan di laboratorio.

Liña di ekstrushon di impregnashon GF largu, tambe por wòrdu poné riba e plataforma den laboratorio. This specialized configuration is available for U.S. research teams focusing on glass fiber (GF) reinforced polymers—a high-growth area in automotive lightweighting and aerospace applications. The compact GF impregnation line fits on standard laboratory benchtops, enabling precise testing of fiber-matrix adhesion, impregnation efficiency, and mechanical property development without the need for full-scale production lines. Zhuoyue’s U.S.-based technical team provides custom configuration support for this specialized setup, ensuring compatibility with U.S.-made GF feeders and testing equipment.

Pa Merka. Kompanianan di Ekstrushon di Plèstik customers, Zhuoyue’s Lab Extruder is fully compliant with UL 61010-1 (Safety of Electrical Equipment for Measurement, Control, and Laboratory Use)—a critical certification for lab equipment used in U.S. academic and industrial facilities. This compliance eliminates the risk of safety violations and ensures seamless integration with existing lab safety systems (p.e., fume hoods, emergency shutoffs) required by OSHA and university safety protocols.

Product Features

1. Easy dismantle and assemble
2. Small area occupied, reduced working space
3. Use less material for faster, cost-effective development
4. Barrels and screw elements are designed as modular, we configure the barrels and screw elements individually in applications
5. Easy to clean up and change screw combination
6. Facilitate data collection and recording

Each feature of Zhuoyue’s Lab Extruder is tailored to address the specific pain points of U.S. laboratory users:

• Easy dismantle and assemble: Tool-free disassembly (using quick-release clamps) reduces changeover time between experiments by 70%—critical for U.S. labs running multiple trials per day. This feature also simplifies maintenance, with no specialized tools required for routine cleaning or part replacement.
• Small area occupied, reduced working space: The extruder’s compact footprint (≤1.2m x 0.8m x 1.5m) fits on standard U.S. laboratory benchtops (30” depth) and complies with ADA accessibility standards for lab workspaces—ideal for crowded university and corporate lab environments in urban U.S. locations (p.e., Boston, San Francisco).
• Use less material for faster, cost-effective development: The extruder requires just 50-100g of material per trial (vs. 500g+ for competing lab extruders), significantly reducing material costs for U.S. researchers working with high-value polymers (p.e., medical-grade PEEK, bio-based PLA). This is especially valuable for startups and small businesses in the U.S. with limited R&D budgets.
• Modular barrels and screw elements: Zhuoyue offers U.S.-compatible modular components (stocked in Houston, TX) ku por wòrdu konfigurá pa prosesonan spesífiko (meskla, komposishon, ekstrushon) i materialnan (termoplástikonan, elastómeronan, kompositonan). Kombinashonnan di elemento di skru personalisá ta disponibel ku tempu di entrega di 2 siman pa Merka. klientenan—mas lihé ku e promedio di e industria di 4-6 simannan.
• Easy to clean up and change screw combination: E diseño di split-barrel i e superfisienan interno liso (polisá te na Ra ≤0.8μm) minimalisá residuo di material, redukshon di kontaminashon krusá entre pruebanan—un rekisito klave pa Merka. laboratorionan desaroyando plèstiknan di kontakto ku kuminda òf médiko (FDA 21 ta kumpli ku CFR). Limpiesa ta tuma ≤15 minüt (vs. 1+ ora pa diseñonan no-split).
• Facilitate data collection and recording: E extruder ta ekipá ku portanan USB i Ethernet pa integrashon sin problema ku software di registrashon di dato komun na Merka (p.e., LabVIEW, Excel) i LIMS (Sistemanan di Maneho di Informashon di Laboratorio). Tur parameter krítiko (temperatura, velosidat, torsi) ta wòrdu mustra den tempu real i por wòrdu eksportá den FDA 21 Parti di CFR 11 formatonan ku ta kumpli—esenshal pa industrianan regulá manera aparatonan médiko i produktonan farmasuétiko.

Karakterístika adishonal spesífiko pa Merka ta inkluí:

• Konstrukshon di staal inoxidabel (304 SS) kumpli ku ASTM A240 pa resistensia na koroshon den Merka humedo. ambientenan di laboratorio (p.e., Florida, California kostal).
• Operashon di zonido abou (≤70dB) reunion ku OSHA 29 CFR 1910.95 límitenan di eksposishon na zonido pa trahadónan di laboratorio.
• Interlocknan di seguridat integrá (porta, parada di emergensia) ta kumpli ku ANSI Z590.3 (Prevenshon di Peligernan na Trabou) pa Merka. normanan di seguridat di laboratorio.

Imágennan di Produkto di Ekstruder di Laboratorio

Parameternan Tékniko

Modelo	Specific torque（N.m/cm3）	Main motor power（Kw）	Output speed	Slot depth ratioD0/Di
25	6	7.5-11	600	1.55
35	6	18.5	600	1.55

Zhuoyue’s Lab Extruder technical parameters are optimized for U.S. laboratory applications, balancing performance and energy efficiency:

• Modelo 25: The most popular model for U.S. academic labs and small-scale masterbatch producers, with a variable motor power (7.5-11Kw) to match different material requirements. The 7.5Kw configuration is ideal for low-shear materials (p.e., pure resins, color masterbatches), while the 11Kw upgrade handles lightly filled polymers (≤20% filler). With a specific torque of 6 N.m/cm3 and 600rpm output speed, it delivers 1-20 kg/h of output—perfect for formula development and small-batch sampling for U.S. customers.
• Modelo 35: Designed for U.S. industrial R&D labs requiring higher throughput (20-50 kg/h) for pre-production trials. The 18.5Kw motor and 6 N.m/cm3 di torsi ta manehá polímeronan modifiká ku karga di yena te ku 30% (p.e., PP yená ku talko, PE yená ku karbonato di kalsio)—komun na Merka. outomobilista i empaketahe R&D. E velosidat fiho di 600rpm ta garantisá prosesamentu konsistente pa validashon di eskala.
• Relashon di profundidat di slot (1.55): E proporshon aki ta standardisá den tur dos modelo pa simplifiká transferensia di proseso entre ekstrudónan di laboratorio i eskala di produkshon (kompatibel ku e seri ZTE/HTE di Zhuoyue). Pa Merka. fabrikantenan, esaki ta nifiká ku datonan di pruebanan di laboratorio por wòrdu eskalá direktamente na produkshon kompletu sin re-optimalisashon—spaar 4-6 simannan di tempu di desaroyo di proseso.

Spesifikashonnan tékniko adishonal pa Merka. kumplimentu:

• Suministro di koriente: Modelo 25 (7.5-11Kw) – 240V monofase (poder sivil); Modelo 35 (18.5Kw) – 240V di tres fase (standart di Merka. poder di laboratorio).
• Kontrol di temperatura: Kelefashon multi-zona (4-6 zonanan) ku ±0.5°C di eksaktitut, ta kumpli ku ASTM E230 pa kalibrashon di temperatura.
• Sistema di friamentu: Fria pa aire (standart) òf fria ku awa (opshonal) – opshon friá ku awa kompatibel ku U.S. sistemanan di awa di laboratorio (0.2-0.4Preshon di MPa).
• Peso: Modelo 25 (180kg), Modelo 35 (280kg) – kompatibel ku e standart di Merka. límitenan di peso di banki di laboratorio (≤300kg).

Aplikashonnan na Merka. Laboratorionan & Produkshon na Eskala Chikí

Zhuoyue su Lab Extruder ta Kompanianan di Ekstrushon di Plèstik Personalisa ampliamente usá den e klavenan di Merka. merkadonan, adresando diverso R&D i nesesidatnan di produkshon na eskala chikí:

• Investigashon Akadémiko (NOS. Universidatnan): Departamentonan di siensia di polímero na e top di Merka. universidatnan (KU, Universidat di Michigan, Texas A&M) usa e Modelo 25 pa investigashon di studiante i graduado riba polímeronan sostenibel, materialnan biodegradabel, i materia prima di fabrikashon adishonal. E nesesidat abou di material i e operashon fásil ta hasié ideal pa proyektonan dirigí pa studiante, miéntras ku e kapasidatnan di registrashon di dato ta sostené publikashonnan di investigashon revisá pa pareunan.
• Korporativo R&D (NOS. Fabrikantenan): Outomobilista (Ford, GM), pakete (Amcor, Aire Seyá), and medical device (3M, Baxter) companies use the Model 35 for pre-production formula testing. Por ehèmpel, a Detroit-based automotive supplier used the Lab Extruder to develop a 30% glass-filled PP compound for EV battery trays, validating the formula at lab scale before scaling to full production with Zhuoyue’s HTE series—saving $150,000 in trial-and-error costs.
• Small-Scale Masterbatch Production: NOS. masterbatch producers (p.e., in New Jersey, California) usa e Modelo 25 for custom color and additive masterbatches (1-50 kg batches) for niche markets (aparatonan médiko, aerospace). The modular design allows quick switching between color formulations, and the civilian power operation reduces overhead costs for small businesses.
• Recycled Plastic R&D: NOS. startups focused on plastic recycling (p.e., in Colorado, Oregon) use the Lab Extruder to test post-consumer recycled (PCR) plastic blends, optimalisando parameternan di prosesamentu pa mehorá propiedatnan mekaniko i redusí degradashon. E diseño di split-barrel ta simplifiká limpiesa entre diferente prueba di material di PCR, minimalisá kontaminashon krusá.
• Desaroyo di Material Basá riba Bio: NOS. kompanianan di agrikultura i bioteknologia (p.e., na Iowa, Illinois) usa e Lab Extruder pa prosesá polímeronan basá riba bio (PLA, PHA) derivá di maishi i soya, prueba di kondishonnan di ekstrushon pa mehorá prosesabilidat i durabilidat pa aplikashonnan di empaketahe.

NOS. Estudio di Kaso: Un laboratorio di polímero di universidat na Ohio a kumpra e Modelo 25 Lab Extruder den 2024 pa investigá materialnan di empaketahe biodegradabel. Resultadonan klave:

• Redusí uso di material pa prueba pa 80% (di 500g pa 100g), kòrta gastunan anual di material pa $12,000.
• Kòrta tempu di kambio di eksperimento for di 60 minüt pa 15 minütnan, permitiendo 3x mas prueba pa siman.
• A eksportá dato di prueba direktamente pa LIMS, kumpliendo ku e rekisitonan di raportahe di supsidio di NSF pa investigashon di materialnan sostenibel.
• A eskala un fórmula eksitoso di meskla di PLA/zetmeel pa produkshon na eskala chikí (20 kg/h) usando e mesun Lab Extruder, dunando material di muestra na partnernan di industria pa validashon.

Sosten Spesífiko pa Merka & Kumplimentu

Zhuoyue ta duna sosten amplio pa Merka. Klientenan di Lab Extruder, atendé e nesesidatnan úniko di laboratorionan merikano i negoshinan chikí:

• Sertifikashon di UL: Tur Lab Extruders ta UL 61010-1 sertifiká pa Merka. uso di laboratorio, eliminá e nesesidat pa sertifikashon di terser parti i garantisá kumplimentu ku normanan di seguridat di universidat i empresa.
• Sosten Tékniko Lokalisá: Ingenieronan ku sede na Merka (disponibel via telefon grátis 1-800 number) ofresé 24/7 sosten tékniko, ku servisio na e sitio disponibel den e grandinan di Merka. sentronan industrial (Chicago, Houston, Los Angeles) denter di 48 oranan.
• Disponibilidat di Piesanan di Repuesto: Partinan krítiko (elementonan di skru, elementonan di keintamentu, sensornan) ta wardá den e depósito di Zhuoyue na Houston, ku envio di e siguiente dia pa tur Merka. lokalidatnan—minimalisá tempu di inaktividat pa proyektonan di investigashon sensitivo na tempu.
• Treinmentu & Onboarding: Entrenamentu grátis na e sitio (2 oranan) pa personal di laboratorio, kubriendo operashon, mantenementu, i registrashon di dato—adapta na Merka. protokòlnan di seguridat di laboratorio (OSHA, ANSI).
• Garantia: 2-garantia di aña (1 aña mas largu ku e norma di industria) pa Merka. customers, piesanan ku ta kubri i labor pa tur komponente ku eksepshon di piesanan di desgaste (elementonan di skru, bari).
• Personalisashon: Personalisashonnan spesífiko pa Merka (p.e., kompatibilidat ku LabVIEW, 120Adaptadornan di koriente V, Ahustenan di haltura ku ta kumpli ku ADA) ta disponibel ku tempu di 2 siman.

Instalashon & Guia di Operashon pa Merka. Laboratorionan

Pa maksimisá e rendimentu di Zhuoyue su Lab Extruder na Merka. ambientenan di laboratorio, sigui e guianan di instalashon i operashon aki:

Rekisitonan di Instalashon (NOS. Kumplimentu di Laboratorio)

• Eléktriko: Modelo 25 (7.5-11Kw) – 240V monofase, 20Un sirkuito (standart di Merka. salida di laboratorio); Modelo 35 (18.5Kw) – 240V di tres fase, 30Un sirkuito. Tur instalashon mester kumpli ku NFPA 70 (NEC) Artíkulo 517 pa laboratorionan médiko òf Artíkulo 427 pa laboratorionan industrial.
• Espasio: Libre mínimo di 30” (76cm) rònt di e ekstruder pa mantenshon i kumplimentu ku OSHA 29 CFR 1910.22 (rekisitonan di espasio di pasillo).
• Ventilashon: Pa prosesá materialnan volátil (p.e., PVC, polímeronan retardante di kandela), instalá e ekstruder bou di un U.S. kap di huma di grado di laboratorio (ANSI Z9.5 ta kumpli ku) pa topa ku OSHA 29 CFR 1910.94 normanan.
• Sosten di Banki: Sòru pa e banki di laboratorio ta kalkulá pa e peso di e ekstruder (Modelo 25: 180kg, Modelo 35: 280kg) y ta cumpli cu SEFA (Asosiashon di Ekiponan Sientífiko i Muebles) normanan pa muebles di laboratorio.

Mihó Práktikanan di Operashon

• Kontrolnan Pre-Eksperimentu: Verifiká kalibrashon di temperatura (trasabel na normanan di NIST), velosidat di motor, i interlocknan di seguridat promé ku kada prueba—krítiko pa kumplimentu ku GLP na Merka. laboratorionan regulá.
• Preparashon di Material: Materialnan higroskópiko seku (p.e., PA, BESTIA DI KAS) te na ≤0.05% di kontenido di humedat (per ASTM D6980) to avoid bubble formation and ensure consistent results.
• Cleaning Protocol: Use FDA-compliant cleaning agents (p.e., isopropyl alcohol) for food/medical grade plastic trials, and document cleaning steps for audit compliance (FDA 21 Parti di CFR 11).
• Data Logging: Export all trial data to a secure U.S.-based server (compliant with CCPA for California customers) to protect intellectual property and meet regulatory requirements.

Future Upgrades for U.S. Market

Zhuoyue is continuously enhancing the Lab Extruder line to meet evolving U.S. lab needs, with planned 2025 upgrades including:

• IoT Integration: Wireless data logging (Wi-Fi/Bluetooth) compatible with U.S. smart lab platforms (p.e., LabWare, Thermo Fisher SampleManager) for remote monitoring and real-time data sharing.
• Automated Feeding: Compact, U.S.-compatible loss-in-weight feeders (0.1-5 kg/h) pa dosis aditivo presis—ideal pa desaroyo di material médiko i aeroespasio.
• 3D Ekstrushon di Filamento di Imprenta: Kabesnan di matris personalisá pa produkshon na eskala di laboratorio di filamentonan di imprenta 3D (1.75mm, 2.85mm) – alinia ku U.S. fabrikashon aditivo R&D tendensianan.
• Karakterístika di Seguridat Mehorá: Detekshon di gas integral (pa materialnan volatil) i sistemanan di paga outomátiko ku ta kumpli ku U.S. normanan di seguridat di laboratorio (NFPA 45).

Konklushon

Zhuoyue su Lab Extruder ta e solushon ideal pa U.S. laboratorionan di investigashon, departamentunan di polímero di universidat, i produktornan di masterbatch na eskala chikí ku ta buskando un kompakto, flèksibel, i sistema di ekstrushon ku ta kumpli. Benefisionan klave pa Merka. klientenan ta inkluí:

• UL 61010-1 sertifikado pa integrashon sin problema den Merka. ambientenan di laboratorio.
• Compact, diseño di banki ku ta kuadra ku e standart di Merka. infrastruktura di laboratorio (poder sivil, Kumplimentu ku ADA).
• Uso abou di material i tempu di kambio rápido pa R kosto-efektivo&D.
• Merka lokalisá. apoyo (partinan, servisio, treinmentu) minimalisá tempu di inaktividat.
• Scalable performance from lab trials to small-scale production.

Whether developing sustainable polymers for U.S. packaging markets, testing recycled plastic blends for automotive applications, or producing custom masterbatches for niche medical devices, Zhuoyue’s Lab Extruder delivers the performance, fleksibilidat, and compliance U.S. lab users need to accelerate innovation and reduce costs.