HTS System Co-Rotating Parallel Twin-Screw Extruders

HTS System Co-Rotating Parallel Twin-Screw Extruders

HTS series ntawm co-rotating parallel Twin Screw Extruder Chaw tsim tshuaj paus yog qib siab tshaj plaws ntawm kev tsim kho cov khoom, tsim los ua raws li cov kev xav tau siab tshaj plaws ntawm kev ua yas niaj hnub, compounding, thiab extrusion applications. Nrog ntau xyoo kev txawj engineering thiab kev tsim kho tshiab txuas ntxiv, series no hloov kho cov qauv ua tau zoo los ntawm kev sib xyaw torque siab, ceev siab, thiab groove ratios zoo dua, muab kev ua tau zoo tshaj plaws, kev ntseeg tau, thiab versatility. Lub tshuab torque siab thiab ceev tau sib xyaw nrog groove ratio siab dua, uas tuaj yeem xaiv tau 1.4 to 1.8, tsis suav nrog kev siv tshwj xeeb. This thoughtful design allows for a higher filling of the material in the screw, which, when combined with the high speed, significantly increases the capacity of the machine while reducing energy consumption per unit of output, thus achieving a double economic benefit for our clients—lower operational costs and higher production yields. Whether used for general plastic compounding, engineering plastic modification, filled masterbatch production, or specialized high-performance material processing, the HTS series stands out as a robust, ua haujlwm tau zoo, and cost-effective solution that adapts to diverse production needs.

Unlike traditional Twin Screw Extruder Supplier that often compromise on either speed or torque, the HTS series is engineered to balance both, ensuring consistent performance even under high-load, continuous operation. Q, sib xyaw, h, o. v, such as color masterbatches, t, s, i. m, using high-grade materials and precision manufacturing processes to withstand the harsh conditions of industrial production, s, i, b. Tsis tas li ntawd, the modular design of the HTS series allows for easy customization and maintenance, n.

The HTS series is not just a piece of equipment; it is a comprehensive solution designed to enhance the overall efficiency of your production line. From the precision-engineered screws to the advanced control system, every component is optimized to work in harmony, ensuring smooth operation, u, and minimal maintenance. Whether you are a small-scale manufacturer looking to expand your production capacity or a large industrial enterprise seeking to upgrade your existing equipment, the HTS series offers a range of models and configurations to meet your specific needs. With a focus on energy efficiency, product quality, and operational reliability, HTS series yog qhov kev xaiv zoo tshaj rau cov lag luam uas xav tau kev sib tw hauv kev lag luam yas thoob ntiaj teb.

ZG series gearbox: kev daws teeb meem tag nrho rau kev hloov tsheb thiab kev faib zog

Nyob hauv nruab nrab ntawm HTS series qhov kev ua tau zoo yog ZG series gearbox, Ib qho kev daws teeb meem tag nrho uas muaj kev hloov tsheb thiab kev faib zog zoo uas Zhuoyue tsim thiab tsim tshwj xeeb. Cov gearbox no tau tsim nrog ib qho qauv symmetrical force-drive, Uas txawv heev ntawm cov qauv triple-shaft parallel uas feem ntau cov neeg sib tw hauv kev lag luam siv. Qhov tsim tshiab no muaj ntau yam txiaj ntsig tseem ceeb, Muaj torque siab, ceev siab, Muaj kev raug zoo, Thiab ua tau zoo heev, making it the perfect match for the HTS series extruders and targeting the production of resin with the advantages of high output and high quality. The symmetrical force-driven structure ensures that power is distributed evenly across the gears, reducing stress concentration and improving overall durability and reliability.

During normal operation, the improved transmission efficiency of the ZG series gearboxes translates to tangible benefits for our clients. The optimized design reduces operating noise, creating a quieter and more comfortable working environment for operators. Tsis tas li ntawd, the high precision of the gearboxes ensures stable power transmission, improving the reliability and safety of the entire extruder system. This not only reduces the risk of equipment failure but also minimizes usage and maintenance costs over the machine’s lifespan. The ZG series gearboxes are built to withstand the high torque and speed requirements of the HTS series, ensuring long-term stable operation even under continuous heavy load conditions. Each gearbox undergoes rigorous testing and quality control to ensure it meets the highest industry standards, providing our clients with peace of mind and consistent performance.

The ZG series gearboxes are also designed with versatility in mind, able to adapt to different models of the Twin Screw Extruder Wholesale HTS series and a wide range of production applications. Whether you are processing low-viscosity materials or high-viscosity engineering plastics, the ZG series gearboxes deliver the precise power and torque needed to ensure optimal extrusion performance. The gearboxes are easy to maintain, with accessible components and a modular design that allows for quick repairs and replacements, minimizing downtime and maximizing production efficiency. With the ZG series gearboxes, the HTS series extruders achieve a level of performance and reliability that sets them apart from the competition, making them the preferred choice for discerning manufacturers worldwide.

Technical features

The HTS series co-rotating parallel Twin Screw Extruder Hoobkas, combined with the ZG series gearboxes, boast a range of advanced technical features that set them apart from traditional extruders. These features are designed to enhance performance, kev ntseeg tau, and ease of operation, ensuring that our clients can achieve the highest levels of production efficiency and product quality. The key technical features of the HTS series and ZG series gearboxes are as follows:

• Small die with multiple teeth: The small die with multiple teeth design ensures precise material extrusion and uniform product cross-sections, making it ideal for applications requiring high precision, such as thin-walled tubes, fine profiles, and specialized components. This design also reduces material waste and improves production efficiency by ensuring that the material is extruded evenly and consistently.
• Stable running, noise reduction optimized load equalization structure: The load equalization structure is optimized to ensure stable operation even under high-load conditions, reducing vibration and noise. This not only improves the working environment but also extends the lifespan of the machine by minimizing wear and tear on key components. The stable operation also ensures consistent product quality, as fluctuations in performance are minimized.
• Optimized tooth orientation and tooth profile: The tooth orientation and tooth profile of the ZG series gearboxes are optimized to maximize power transmission efficiency and reduce friction. This design ensures that the gearboxes operate smoothly and efficiently, even at high speeds and torques, while minimizing energy loss. The optimized tooth profile also reduces wear and tear, extending the gearbox’s lifespan and reducing maintenance costs.
• Reduced shock vibration and noise, increased gear carrying capacity and reliability: By reducing shock vibration and noise, the HTS series and ZG series gearboxes provide a more stable and reliable operation. The increased gear carrying capacity ensures that the gearboxes can withstand the high torques and speeds required for demanding applications, while the reduced vibration and noise improve the overall reliability of the entire extruder system.
• Maximum specific torque 16.5Nm/Cm³: The HTS series, particularly the HTS SUPER model, offers a maximum specific torque of 16.5Nm/Cm³, which is among the highest in the industry. This high specific torque allows for higher material filling rates, increased production capacity, and improved mixing efficiency, making it ideal for processing high-viscosity materials and complex compounds.

HTS model parameters

The HTS BASIC range uses medium torque transmissions from leading European manufacturers and offers the flexibility of choice through different configuration combinations.

HTS PLUS series siv transmission muaj zog torque siab uas Excellence tsim thiab ua hauv tsev rau kev siv xws li yas engineering thiab masterbatches puv.

Zhuoyue zoo siab qhia txog series extruders tshiab: peb HTS SUPER. Nrog torque density ntawm 16.5 thiab Do/Di ratio 1.55/1.68, Zhuoyue's HTS SUPER muaj volume dawb siab tshaj plaws ntawm 16.5 torque density hauv kev lag luam. Ntxiv rau nws lub cev ruaj khov, kab no muaj lub tshuab loj dua ua rau nws yog ib tug neeg ua haujlwm tiag tiag rau kev tsim khoom txuas ntxiv 24/7/365 kev tsim khoom

HTS SUPER series siv Zhuoyue txoj kev hloov hluav taws xob ultra-high torque tshiab, thiab kev tsim qauv ntawm txhua yam tseem ceeb ntawm extruder tau kho tshiab rau torque siab thiab ceev ntawm series no, which is also Zhuoyue’s highest-end extruder series and represents the advanced level of extruder development in China.