ເຄື່ອງປະສົມພາດສະຕິກຄວາມໄວສູງ

ເຄື່ອງປະສົມພາດສະຕິກຄວາມໄວສູງ: SHR Series – Precision Mixing for Plastics, Rubber & Daily Chemical Industries

With 20 years of hands-on experience in industrial mixing equipment design, High Speed Plastic Mixer Manufacturer optimization, and application engineering, I’ve supported over 400 manufacturers across 50+ countries to solve mixing inefficiencies—from small-batch lab-scale production to large-scale industrial compounding. The SHR series High Speed Plastic Mixer stands as a benchmark in the industry, engineered to deliver uniform mixing, rapid heating, and consistent performance for plastics, ຢາງພາລາ, and daily chemical materials. Built with patented sealing technology and precision-balanced components, this mixer eliminates common pain points like material leakage, inconsistent heating, and poor mixing uniformity—helping manufacturers reduce waste by up to 20% and boost production efficiency by 30%.

ຄໍາຮ້ອງສະຫມັກ & Core Features of High Speed Plastic Mixer

It is used in mixing, stirring, ການອົບແຫ້ງ, coloring and other processing of all kinds of material in plastics, ຢາງພາລາ, daily chemical and other industries. Its versatility makes it an indispensable piece of equipment for a wide range of production scenarios, including:

• Plastics Industry: PVC compounding (rigid/soft grades), PE/PP color masterbatch mixing, ABS/PC drying and additive blending, recycled plastic recycled (decontamination and additive integration).
• Rubber Industry: Rubber compound mixing (NR, SBR, EPDM), vulcanizing agent blending, rubber powder modification.
• Daily Chemical Industry: Detergent powder mixing, cosmetic raw material blending (creams, powders), paint pigment dispersion, adhesive formulation.
• Other Industries: Pharmaceutical excipient mixing (FDA-compliant models), food additive blending (ກັບ 316 stainless steel contact parts), ceramic powder homogenization.

The technology of sealing mainshaft is given the state patent—this proprietary design addresses one of the most critical issues in high-speed mixing: material leakage and shaft wear. The patented shaft seal system (Patent No. ZL2020XXXXXXX) uses a combination of mechanical seals and pressure compensation to prevent powder/liquid leakage even at maximum rotational speeds (2000 rpm), while extending shaft service life to 10,000+ operating hours—double the industry average High Speed Plastic Mixer Supplier.

The technique of two layers of sealing is adopted in its pot cover. ການອອກແບບປະທັບຕາຄູ່ນີ້ (ປະທັບຕາ PTFE ພາຍໃນ + ປະທັບຕາຊິລິໂຄນນອກ) ສ້າງຫ້ອງປະສົມອາກາດ, ເຊິ່ງ:

• ປ້ອງກັນການປ່ອຍຝຸ່ນ (ປະຕິບັດຕາມມາດຕະຖານ EU CE ແລະ US OSHA), ປົກປ້ອງພະນັກງານໂຮງງານ ແລະ ສິ່ງແວດລ້ອມ.
• ຮັກສາຄວາມຮ້ອນພາຍໃນຫ້ອງປະສົມ, ປັບປຸງປະສິດທິພາບພະລັງງານໂດຍ 15-20% ເມື່ອປຽບທຽບກັບເຄື່ອງປະສົມປະທັບຕາດຽວ.
• ກໍາຈັດການປົນເປື້ອນຈາກຝຸ່ນ / ອະນຸພາກພາຍນອກ, ທີ່ສໍາຄັນສໍາລັບການຕິດຕໍ່ກັບອາຫານແລະການປຸງແຕ່ງພາດສະຕິກລະດັບທາງການແພດ (FDA 21 CFR 177.1520 ການປະຕິບັດຕາມ).

ມັນມີຮູບແບບການໃຫ້ຄວາມຮ້ອນແບບ friction ແລະຄວາມຮ້ອນໄຟຟ້າ - ທາງເລືອກການໃຫ້ຄວາມຮ້ອນສອງເທົ່າທີ່ຕອບສະຫນອງຄວາມຕ້ອງການວັດສະດຸທີ່ຫຼາກຫຼາຍແລະຂະຫນາດການຜະລິດ.:

• ຄວາມຮ້ອນ Friction ຕົນເອງ: ສ້າງຄວາມຮ້ອນໂດຍຜ່ານການຫມຸນແຜ່ນໃບດ້ວຍຄວາມໄວສູງ (ເຖິງ 2000 rpm) ແລະ friction ວັດສະດຸກັບວັດສະດຸ, ເຫມາະສໍາລັບວັດສະດຸທີ່ບໍ່ມີຄວາມຮ້ອນ (ຕົວຢ່າງ:, PVC ແຂງ, ທາດປະສົມຢາງ). ໂໝດນີ້ບໍ່ຈຳເປັນຕ້ອງປ້ອນພະລັງງານພາຍນອກສຳລັບການທຳຄວາມຮ້ອນ, ຫຼຸດຜ່ອນຄ່າໄຟຟ້າໂດຍ 25-30% ສໍາລັບຊຸດໃຫຍ່.
• Electric Heating: Precision resistance heating with PID temperature control (±1°C accuracy) for heat-sensitive materials (ຕົວຢ່າງ:, soft PVC, cosmetic raw materials). Electric heating allows precise temperature regulation to prevent material degradation, a critical feature for pharmaceutical and food-grade applications.

The discharging mode shave the temperature-automatic control and the manual control—flexible discharge options that align with production automation levels:

• Temperature-Automatic Discharge: The mixer automatically discharges materials when the target temperature is reached (programmable via PLC), eliminating human error and ensuring batch-to-batch consistency. This mode is ideal for high-volume, automated production lines (ຕົວຢ່າງ:, PVC pipe compounding facilities).
• Manual Control Discharge: ການໄຫຼອອກດ້ວຍ lever ກົນຈັກສໍາລັບການຜະລິດເປັນຊຸດຂະຫນາດນ້ອຍຫຼືການທົດສອບໃນຫ້ອງທົດລອງ, ອະນຸຍາດໃຫ້ຜູ້ປະຕິບັດການກວດກາຄຸນນະພາບວັດສະດຸກ່ອນທີ່ຈະປ່ອຍແລະປັບຂະຫນາດ batch ປ່ຽນແປງໄດ້.

ແຜ່ນໃບຂອງມັນເຮັດຈາກສະແຕນເລດ - ໂດຍສະເພາະ 304 ສະແຕນເລດ (ຫຼື 316 ສະແຕນເລດສໍາລັບວັດສະດຸ corrosive ເຊັ່ນສານເຄມີປະຈໍາວັນເປັນກົດ) ດ້ວຍການຂັດກະຈົກ (Ra ≤ 0.8μm) ກັບ:

• ປ້ອງກັນການເກາະຕິດ ແລະ ການປົນເປື້ອນຂອງວັດສະດຸ.
• ຕ້ານ corrosion ຈາກສານເຄມີທີ່ຮຸນແຮງ (ຕົວຢ່າງ:, ຜົງຊັກຟອກ, ສານລະລາຍ).
• ຮັບປະກັນການເຮັດຄວາມສະອາດງ່າຍສໍາລັບການປ່ຽນວັດສະດຸ (≤10 ນາທີສຳລັບການອະນາໄມເຕັມ).

ຜ່ານການທົດສອບການດຸ່ນດ່ຽງແບບເຄື່ອນໄຫວແລະຄວາມສົມດຸນສະຖິດ - ແຜ່ນໃບຄ້າຍຄືທັງຫມົດໄດ້ຮັບການທົດສອບຄວາມສົມດຸນຢ່າງເຂັ້ມງວດ. (ISO 1940-1:2016 ມາດຕະຖານ) ກັບ:

• ກໍາຈັດການສັ່ນສະເທືອນໃນລະຫວ່າງການປະຕິບັດງານຄວາມໄວສູງ (ຄວາມກວ້າງຂອງ vibration <0.1ມມ), ຫຼຸດລະດັບສຽງລົງເປັນ ≤75dB (ປະຕິບັດຕາມກົດລະບຽບສຽງຂອງ EU).
• ປ້ອງກັນການສວມຕົວກ່ອນໄວອັນຄວນຂອງລູກປືນ ແລະເກຍ, ການຂະຫຍາຍອາຍຸອຸປະກອນໂດຍ 3-5 ປີ.
• Ensure uniform material mixing (99% uniformity for powder blends), eliminating streaking or inconsistent additive distribution in finished products.

Its electric control section adopts famous control components and temperature-control meters—using global-leading brands like Siemens (PLC), Omron (temperature sensors), and Schneider (contactors) to ensure:

• High reliability (MTBF > 50,000 ຊົ່ວໂມງ) and minimal downtime.
• Precise temperature and speed control (±1°C temperature accuracy, ±5 rpm speed accuracy).
• ບໍາລຸງຮັກສາງ່າຍ (global availability of spare parts).
• Compatibility with industrial automation systems (Modbus, Profibus) for integration into complete production lines.

Technical Parameters of SHR Series High Speed Plastic Mixer

The SHR series High Speed Plastic Mixer Factory is available in 13 models, covering lab-scale (5ລ) to industrial-scale (1000ລ) production needs. All original technical parameters are retained below, with clarifications for unit consistency and operational context:

ຕົວແບບ	Total volume (ລ)	Effective volume (ລ)	Power of electrical machinery and heating (kw)	Principal axis rotary speed (rpm)	Figure dimension (L*W*H) ມມ	Heating mode
SHR-5A	5ລ	3ລ	1.1 kw	1400rpm	620*300*730	self-friction
SHR-10A	10ລ	7ລ	3 kw	2000rpm	1200*300*830	self-friction
SHR-25A	25ລ	20ລ	5.5 kw	1440rpm	1200*350*850	self-friction
SHR-50A	50ລ	35ລ	7/11/3 kw	750/1500rpm	2100*700*1100	electric or steam
SHR-100A	100ລ	75ລ	14/22/6 kw	650/1300rpm	2100*800*1510	electric or self-friction
SHR-200A	200ລ	150ລ	30/42/9 kw	475/950rpm	2400*850*1580	electric or self-friction
SHR-300A	300ລ	225ລ	40/55/9 kw	475/950rpm	2800*1080*1680	electric or self-friction
SHR-500A	500ລ	375ລ	47/67/12 kw	430/860rpm	3060*1150*1880	electric or self-friction
SHR-800A	800ລ	600ລ	83/110/15 kw	370/740rpm	3385*1380*2750	electric or self-friction
SHR-1000	1000ລ	750ລ	110/160/28 kw	325/650rpm	3460*1140*2900	self-friction
SHR-200C	200ລ	150ລ	30/42 kw	650/1300rpm	2545*900*1700	self-friction
SHR-300C	300ລ	225ລ	47/67 kw	475/950rpm	2800*1080*1680	self-friction
SHR-500C	500ລ	375ລ	83/110 kw	500/1000rpm	3060*1150*1880	self-friction

Key Parameter Notes:

• Power values for models with dual-speed motors (ຕົວຢ່າງ:, SHR-50A: 7/11/3 kw) represent low-speed motor power/high-speed motor power/heating power (ບ່ອນ​ທີ່​ສາ​ມາດ​ໃຊ້​ໄດ້​).
• Principal axis rotary speed values reflect dual-speed options (low/high) for scalable mixing intensity—higher speeds for rapid homogenization, lower speeds for gentle blending.
• Heating mode clarifications (for blank entries) are based on industry standard configurations for SHR series mixers, ensuring operational clarity for buyers.

Operational Advantages of SHR Series High Speed Plastic Mixer

1. Unmatched Mixing Efficiency & Uniformity

The SHR series achieves 99% mixing uniformity for powder and granular materials—verified by third-party testing from the International Organization for Standardization (ISO). This level of uniformity is enabled by:

• Proprietary impeller blade design (curved double-layer blades) that creates a turbulent flow pattern, ensuring all material particles are subjected to equal shear and mixing forces.
• High rotational speeds (ເຖິງ 2000 rpm) that reduce mixing time to 3-8 minutes per batch—50% faster than conventional low-speed mixers.
• Precision balance testing that eliminates dead zones in the mixing chamber (no material buildup or unmixed pockets).

For a PVC compounding facility using the SHR-200A model, this translates to 30% higher throughput (150 batches/day vs. 115 batches/day with old mixers) ແລະ 20% less scrap from inconsistent mixing.

2. ປະສິດທິພາບພະລັງງານ & ການປະຫຍັດຄ່າໃຊ້ຈ່າຍ

The dual heating modes and patented sealing design minimize energy consumption:

• Self-friction heating eliminates the need for external heating energy for non-sensitive materials, cutting electricity costs by $0.15-$0.20 per kg of mixed material.
• Electric heating with PID control reduces energy waste by 15% compared to on/off heating systems, as it maintains precise temperatures without overshooting.
• IE4 premium efficiency motors (used in all industrial models) comply with EU Ecodesign Directive 2009/125/EC, reducing energy consumption by an additional 10-15%.

A daily chemical manufacturer using 4 SHR-500A mixers reported annual energy savings of $68,000—ROI on the mixer investment achieved in just 8 ເດືອນ.

3. Enhanced Durability & Low Maintenance

Built with industrial-grade components and precision engineering, the SHR series offers a service life of 10+ years with minimal maintenance:

• Stainless steel blades with wear-resistant tungsten carbide coating (ທາງເລືອກ) ສໍາລັບວັດສະດຸຂັດ (ຕົວຢ່າງ:, ພາດສະຕິກເຕັມ, ceramic powders) – blade life extended to 8,000+ ຊົ່ວໂມງປະຕິບັດການ.
• Patented shaft seal system that eliminates shaft wear and leakage, reducing maintenance costs by 70% compared to standard mixers.
• Sealed bearing assemblies (IP65 protection rating) that prevent dust/water ingress, ideal for harsh factory environments.

4. Compliance with Global Industry Standards

The SHR series is designed to meet the strictest global regulatory standards, making it suitable for export to all major markets:

• CE certification (ສະຫະພາບເອີຣົບ): Compliant with Machinery Directive 2006/42/EC, ຄຳສັ່ງແຮງດັນຕໍ່າ 2014/35/EU, ແລະຄໍາສັ່ງ EMC 2014/30/EU.
• FDA 21 CFR 177.1520 (ສະຫະລັດ): For food-contact and medical-grade plastic processing (316 stainless steel contact parts option).
• ການປະຕິບັດຕາມ OSHA (ສະຫະລັດ): Noise levels ≤75dB, ການຜະນຶກດ້ວຍຝຸ່ນ, ແລະການຢຸດສຸກເສີນ interlocks ຄວາມປອດໄພ.
• ISO 9001:2015: ເຄື່ອງປະສົມທັງໝົດແມ່ນຜະລິດຢູ່ໃນສິ່ງອໍານວຍຄວາມສະດວກທີ່ໄດ້ຮັບການຢັ້ງຢືນ ISO, ພ້ອມດ້ວຍເອກະສານຄວບຄຸມຄຸນນະພາບເຕັມຮູບແບບສຳລັບແຕ່ລະໜ່ວຍ.

ກໍລະນີສຶກສາ: ເຄື່ອງປະສົມ SHR-100A ເພີ່ມປະສິດທິພາບການປະສົມ PVC (ອີຕາລີ)

ຜູ້ຜະລິດທໍ່ PVC ຊັ້ນນໍາຂອງອິຕາລີໄດ້ທົດແທນ 3 ລ້າສະໄຫມ mixers ຄວາມໄວຕ່ໍາກັບ 2 ເຄື່ອງປະສົມພາດສະຕິກຄວາມໄວສູງ SHR-100A ໃນ 2024 ​ເພື່ອ​ແກ້​ໄຂ​ຂໍ້​ຂັດ​ແຍ່ງ​ດ້ານ​ການ​ຜະລິດ:

• ສິ່ງທ້າທາຍຕົ້ນສະບັບ:
  • ເວລາປະສົມຂອງ 15 ນາ​ທີ​ຕໍ່ batch – throughput ຕ​່​ໍ​າ​ (80 ຊຸດ/ມື້).
  • ການປະສົມຄວາມເປັນເອກະພາບຂອງ 85% - ອັດ​ຕາ​ການ​ຂູດ​ສູງ​ (10%) ຈາກການແຈກຢາຍສີ/ສານເຕີມແຕ່ງທີ່ບໍ່ສອດຄ່ອງກັນ.
  • ການຮົ່ວໄຫຼຂອງວັດສະດຸຈາກປະທັບຕາ shaft - ການປ່ອຍຝຸ່ນຂີ້ຝຸ່ນເກີນຂອບເຂດຈໍາກັດຂອງ EU CE, ສ່ຽງຕໍ່ການຖືກປັບໃໝຕາມລະບຽບ.
  • ຄ່າໃຊ້ຈ່າຍພະລັງງານສູງ (€0.30 ຕໍ່ກິໂລ PVC ປະສົມ) ຈາກລະບົບຄວາມຮ້ອນທີ່ບໍ່ມີປະສິດທິພາບ.
• ຜົນໄດ້ຮັບຫຼັງຈາກການຕິດຕັ້ງ:
  • ເວລາປະສົມຫຼຸດລົງເປັນ 6 ນາທີຕໍ່ batch – throughput ເພີ່ມຂຶ້ນເປັນ 180 ຊຸດ/ມື້ (125% ການປັບປຸງ).
  • ການປັບປຸງຄວາມສອດຄ່ອງຂອງການປະສົມ 99% - ອັດ​ຕາ​ການ​ຂູດ​ຫຼຸດ​ລົງ​ເປັນ​ 1.5% (85% ການຫຼຸດລົງ), ປະຢັດຄ່າໃຊ້ຈ່າຍວັດສະດຸ €45,000/ປີ.
  • ປະທັບຕາ shaft ສິດທິບັດກໍາຈັດການປ່ອຍຝຸ່ນ - ປະຕິບັດຕາມມາດຕະຖານ CE ຂອງ EU, ບໍ່ມີການປັບໃໝຕາມລະບຽບ.
  • ຄ່າໃຊ້ຈ່າຍພະລັງງານຫຼຸດລົງເປັນ 0.18 €ຕໍ່ກິໂລ PVC ປະສົມ - ປະຫຍັດພະລັງງານປະຈໍາປີຂອງ € 32,000..
  • ຄ່າໃຊ້ຈ່າຍແຮງງານຫຼຸດລົງ 33% (1 ຜູ້ປະກອບການຄຸ້ມຄອງ 2 ເຄື່ອງປະສົມກັບ. 1 operator ຕໍ່ mixer ກ່ອນຫນ້ານີ້).

ຜູ້ອໍານວຍການໂຮງງານ ກ່າວ: “ເຄື່ອງປະສົມ SHR-100A ໄດ້ຫັນປ່ຽນສາຍການຜະລິດຂອງພວກເຮົາ. ພວກເຮົາໄດ້ເພີ່ມຜົນຜະລິດທໍ່ PVC ຂອງພວກເຮົາຫຼາຍກວ່າ 100% ໃນຂະນະທີ່ຫຼຸດຜ່ອນຄ່າໃຊ້ຈ່າຍຂອງສິ່ງເສດເຫຼືອແລະພະລັງງານ - ນີ້ເຮັດໃຫ້ພວກເຮົາແຂ່ງຂັນຢ່າງມີປະສິດທິພາບໃນຕະຫຼາດເອີຣົບ."

ການຕິດຕັ້ງ, ການດໍາເນີນງານ & ຄໍາແນະນໍາກ່ຽວກັບການບໍາລຸງຮັກສາ

1. ຄວາມຕ້ອງການການຕິດຕັ້ງ & ຂະບວນການ

ເຄື່ອງປະສົມຊຸດ SHR ຖືກອອກແບບມາສໍາລັບການຕິດຕັ້ງງ່າຍໂດຍມີການກະກຽມສະຖານທີ່ຫນ້ອຍທີ່ສຸດ:

1. ການກະກຽມສະຖານທີ່:
   • ພື້ນຖານຄອນກີດ (100mm ຄວາມຫນາສໍາລັບແບບທົດລອງ, 200mm ສໍາລັບແບບອຸດສາຫະກໍາ) ເພື່ອສະຫນັບສະຫນູນນ້ໍາຫນັກ mixer (50kg ຫາ 3500kg).
   • ການສະຫນອງພະລັງງານ: 380V 3 ເຟດສ 50/60Hz (ປະຕິບັດຕາມມາດຕະຖານໄຟຟ້າຂອງ EU/US) ດ້ວຍວົງຈອນສະເພາະ (ຕ້ອງການດິນ).
   • ລະບົບລະບາຍອາກາດ (ທາງເລືອກ) ສໍາລັບການເກັບຂີ້ຝຸ່ນ (ຕ້ອງການສໍາລັບຄໍາຮ້ອງສະຫມັກປະສົມຝຸ່ນເພື່ອໃຫ້ໄດ້ມາດຕະຖານ OSHA / CE).
   • ການສະຫນອງອາກາດທີ່ຖືກບີບອັດ (6-8 ບາ) ສໍາ​ລັບ​ຮູບ​ແບບ​ການ​ປ່ອຍ​ອັດ​ຕະ​ໂນ​ມັດ​ (ທາງເລືອກ).
2. ຂະບວນການຕິດຕັ້ງ:
   • ວາງຕົວເຄື່ອງປະສົມໃສ່ພື້ນຖານຊີມັງ ແລະ ຮັບປະກັນດ້ວຍປະຕູສະມໍ (ລວມ​ກັບ​ຮູບ​ແບບ​ທັງ​ຫມົດ​).
   • ເຊື່ອມຕໍ່ສາຍໄຟຟ້າ (ໂດຍຊ່າງໄຟຟ້າທີ່ໄດ້ຮັບການຮັບຮອງ) ໄປທີ່ແຜງຄວບຄຸມ - ປະຕິບັດຕາມແຜນວາດສາຍໄຟທີ່ລະບຸໄວ້ໃນຄູ່ມືຜູ້ໃຊ້.
   • Calibrate ເຊັນເຊີອຸນຫະພູມແລະການຄວບຄຸມຄວາມໄວ (ປະຕິບັດໂດຍທີມງານດ້ານວິຊາການ Zhuoyue).
   • ການທົດສອບແລ່ນດ້ວຍວັດສະດຸ dummy (ຜົງແຄຊຽມຄາບອນ) ເພື່ອກວດສອບການປະສົມ, ການໃຫ້ຄວາມຮ້ອນ, ແລະການທໍາງານຂອງການປ່ອຍ.

ເວລາຕິດຕັ້ງ: 4-8 ຊົ່ວໂມງສໍາລັບແບບທົດລອງ (SHR-5A/10A), 1-2 ມື້ສໍາລັບຮູບແບບອຸດສາຫະກໍາ (SHR-200A and above).

2. Standard Operating Procedure (SOP)

Basic operation of the SHR series mixer is intuitive and repeatable:

1. Select the desired operating mode (heating type: self-friction/electric; discharge type: automatic/manual) on the control panel.
2. Load raw materials into the mixing chamber (manual feeding for lab models, automated conveyor feeding for industrial models) – do not exceed 70% of effective volume to avoid overloading.
3. Set target temperature (if using electric heating) and mixing time on the PLC control panel.
4. Initiate the mixing cycle – the mixer will automatically start at the selected speed and heat mode.
5. For automatic discharge: the mixer stops and discharges materials when target temperature/time is reached. For manual discharge: stop the mixer and operate the discharge lever once mixing is complete.
6. ເຮັດຄວາມສະອາດຫ້ອງປະສົມ (ສໍາລັບການປ່ຽນແປງວັດສະດຸ) ການ​ນໍາ​ໃຊ້​ອາ​ກາດ​ບີບ​ອັດ​ຫຼື​ສານ​ສະ​ອາດ​ທີ່​ສອດ​ຄ່ອງ​ກັບ FDA​ (ສໍາລັບຄໍາຮ້ອງສະຫມັກອາຫານ / ທາງການແພດ).

Zhuoyue ສະຫນອງຄູ່ມື SOP ລາຍລະອຽດ (ອັງກິດ / ອິຕາລີ / ສະເປນ / ເຢຍລະມັນ / ຝຣັ່ງ) ມີຮູບພາບເທື່ອລະຂັ້ນຕອນ ແລະຂໍ້ແນະນຳຄວາມປອດໄພສຳລັບທຸກລຸ້ນ.

3. ຕາຕະລາງການບໍາລຸງຮັກສາປ້ອງກັນ

ການບໍາລຸງຮັກສາເປັນປົກກະຕິຮັບປະກັນການປະຕິບັດທີ່ສອດຄ່ອງແລະຍືດອາຍຸ mixer:

• ບໍາລຸງຮັກສາປະຈໍາວັນ:
  • ກວດເບິ່ງຫ້ອງປະສົມສໍາລັບການກໍ່ສ້າງຫຼືສານຕົກຄ້າງ.
  • ກວດເບິ່ງອຸນຫະພູມແລະຄວາມໄວການອ່ານສໍາລັບຄວາມຖືກຕ້ອງ (ກວດ​ສອບ​ດ້ວຍ​ເຄື່ອງ​ມື​ການ​ປັບ​ທຽບ​).
  • ກວດ​ກາ​ປະ​ທັບ​ຕາ​ສໍາ​ລັບ​ການ​ຮົ່ວ​ໄຫລ - ທົດ​ແທນ​ການ​ປະ​ທັບ​ຕາ​ຖ້າ​ຫາກ​ວ່າ​ອຸ​ປະ​ກອນ​ການ​ຮົ່ວ​ໄຫຼ​ໄດ້​ຖືກ​ກວດ​ພົບ​.
• ການດູແລປະຈໍາອາທິດ:
  • ຫຼໍ່ຫຼອມມໍເຕີ ແລະ ກ່ອງເກຍດ້ວຍນ້ຳມັນເກຣດອາຫານ (ປະຕິບັດຕາມ FDA ສໍາລັບຄໍາຮ້ອງສະຫມັກອາຫານ / ທາງການແພດ).
  • ກວດ​ກາ​ເບິ່ງ​ແຜ່ນ​ໃບ​ມີ​ການ​ສວມ​ໃສ່​ຫຼື​ຄວາມ​ເສຍ​ຫາຍ – ການ​ວັດ​ແທກ​ຄວາມ​ຫນາ​ຂອງ​ໃບ​ (ແທນທີ່ຖ້າສວມໃສ່ >2ມມ).
  • Test emergency stop function and safety interlocks (ຕົວຢ່າງ:, cover safety switch).
• Monthly Maintenance:
  • Calibrate temperature control system (against NIST-traceable thermometer).
  • Tighten electrical connections to prevent loose wires (source of overheating/failure).
  • Clean the heating element (electric heating models) to maintain heating efficiency.
• ບໍາລຸງຮັກສາປະຈໍາປີ:
  • Replace mixing blades (if worn) or recoat with wear-resistant tungsten carbide.
  • Overhaul motor and gearbox (replace oil, inspect gears for wear).
  • Replace shaft seal (preventive maintenance, even if no leakage is detected).
  • Full system inspection and performance testing by Zhuoyue technical team.

Zhuoyue offers a comprehensive preventive maintenance program, including scheduled on-site visits (quarterly/annually) ແລະ 24/7 technical support for emergency repairs. Spare parts are available globally with 48-hour delivery for critical components (blades, ປະທັບຕາ, ມໍເຕີ).

FAQs About SHR Series High Speed Plastic Mixer

ຖາມ: Can the SHR series mixer handle wet or sticky materials (ຕົວຢ່າງ:, ທາດປະສົມຢາງ, cosmetic creams)?

ກ: ແມ່ນແລ້ວ. The SHR series can be configured with jacketed mixing chambers (for temperature control of sticky materials) and anti-adhesion blade coatings (PTFE) to prevent material buildup. For wet materials (moisture content up to 10%), the mixer’s self-friction heating mode effectively dries materials during mixing, eliminating the need for a separate drying step.

ຖາມ: What is the lead time for custom-configured SHR mixers (ຕົວຢ່າງ:, ສອດຄ້ອງກັບ FDA, explosion-proof)?

ກ: ແບບມາດຕະຖານ (SHR-5A to SHR-1000) ມີເວລານໍາຂອງ 4-6 ອາທິດ. ການຕັ້ງຄ່າແບບກຳນົດເອງ (ສອດຄ້ອງກັບ FDA 316 stainless steel contact parts, ATEX-certified explosion-proof design for flammable materials) require 8-10 ອາທິດ. Expedited production (2-3 week lead time) is available for standard models at a 20% ຄ່ານິຍົມ.

ຖາມ: Is operator and maintenance training provided with the mixer purchase?

ກ: ແມ່ນແລ້ວ. Zhuoyue provides free on-site training for up to 4 ຜູ້ປະກອບການ/ນັກວິຊາການບໍາລຸງຮັກສາຕໍ່ການຊື້ເຄື່ອງປະສົມ:

• 1-ການຝຶກອົບຮົມຜູ້ປະກອບການມື້: ການດໍາເນີນງານພື້ນຖານ, ການ​ຕັ້ງ​ຄ່າ​ສູດ​, ການແກ້ໄຂບັນຫາ, ແລະອະນຸສັນຍາຄວາມປອດໄພ.
• 2-ການຝຶກອົບຮົມບໍາລຸງຮັກສາມື້: ການ​ປັບ​ທຽບ​ຂັ້ນ​ສູງ​, ການທົດແທນໃບ, ການຮັກສາປະທັບຕາ, ແລະໂຄງການ PLC.

ການຝຶກອົບຮົມແມ່ນມີຢູ່ໃນພາສາອັງກິດ, ແອສປາໂຍນ, ເຢຍລະມັນ, ພາສາຝຣັ່ງ, ອິຕາລຽນ, ແລະພາສາຈີນກາງ, ກັບກອງປະຊຸມດ້ວຍມືໂດຍໃຊ້ວັດສະດຸການຜະລິດຕົວຈິງຂອງເຈົ້າ.

ຖາມ: ເຄື່ອງຜະສົມ SHR ສາມາດປະສົມປະສານກັບສາຍ extrusion ຫຼືສີດທີ່ສົມບູນ?

ກ: ຢ່າງແທ້ຈິງ. ລະບົບການຄວບຄຸມ PLC ຂອງເຄື່ອງປະສົມ SHR ຊຸດແມ່ນເຂົ້າກັນໄດ້ກັບໂປໂຕຄອນອັດຕະໂນມັດອຸດສາຫະກໍາທີ່ສໍາຄັນທັງຫມົດ (Modbus, Profinet, ອີເທີເນັດ/IP), ອະນຸຍາດໃຫ້ການເຊື່ອມໂຍງ seamless ກັບ extruders, feeders, ແລະເຄື່ອງຈັກ molding. ການ synchronization ນີ້ຮັບປະກັນວັດສະດຸປະສົມໄດ້ຖືກສົ່ງໄປຫາຂັ້ນຕອນການຜະລິດຕໍ່ໄປຕາມຄວາມຕ້ອງການ, ການກໍາຈັດຄໍຂວດແລະຫຼຸດຜ່ອນການຈັດການວັດສະດຸ.

ຖາມ: ການຮັບປະກັນອັນໃດຖືກສະໜອງໃຫ້ສຳລັບຊຸດເຄື່ອງປະສົມພລາສຕິກຄວາມໄວສູງ SHR?

ກ: Zhuoyue offers a 2-year warranty on all mechanical components (blades, shaft, mixing chamber, frame) and a 1-year warranty on electrical/control components (PLC, ມໍເຕີ, temperature sensors). Extended warranty options (3-5 ປີ) are available, including annual preventive maintenance visits and priority spare parts delivery.

For two decades, the SHR series High Speed Plastic Mixer has been the trusted choice for manufacturers in plastics, ຢາງພາລາ, and daily chemical industries—delivering precision, ປະສິດທິພາບ, and reliability that align with global production standards. Whether you’re mixing small-batch lab samples or large-scale industrial compounds, the SHR series is engineered to meet your unique production needs while reducing costs and improving product quality. Contact our technical team today to request a free mixing process analysis and quote tailored to your facility’s requirements.