ວິສະວະກໍາພາດສະຕິກແບບພິເສດ Twin-Screw Extrusion Technology ການແກ້ໄຂການປຸງແຕ່ງແລະການນໍາໃຊ້ອຸດສາຫະກໍາ

ດ້ວຍຄວາມກ້າວໜ້າຢ່າງວ່ອງໄວຂອງການຫັນເປັນອຸດສາຫະກຳທົ່ວໂລກ, ຄວາມຕ້ອງການວັດສະດຸທີ່ມີປະສິດທິພາບສູງໃນລົດຍົນ, ໄຟຟ້າແລະເອເລັກໂຕຣນິກ, ການກໍ່ສ້າງ, ດ້ານການແພດ ແລະຂະແໜງການອື່ນໆ ນັບມື້ນັບເພີ່ມຂຶ້ນ. ວິສະວະກໍາພາດສະຕິກ, ເປັນວັດສະດຸທີ່ມີປະສິດທິພາບສູງທີ່ສໍາຄັນ, ໄດ້ຄ່ອຍໆປ່ຽນແທນວັດສະດຸໂລຫະແບບດັ້ງເດີມ ແລະພລາສຕິກທົ່ວໄປໃນຫຼາຍໆສະຖານະການນຳໃຊ້ຫຼັກ ເນື່ອງຈາກຄຸນສົມບັດກົນຈັກທີ່ດີເລີດ, ຄວາມຕ້ານທານຄວາມຮ້ອນ, ການຕໍ່ຕ້ານ corrosion, ຄວາມໝັ້ນຄົງທາງດ້ານມິຕິ ແລະຄວາມສາມາດໃນການປະມວນຜົນ. ເທກໂນໂລຍີ extrusion Twin-screw ແມ່ນເຕັກໂນໂລຊີການປຸງແຕ່ງຫຼັກຂອງທາດປະສົມພາດສະຕິກວິສະວະກໍາ, ແລະການປະຕິບັດຂອງອຸປະກອນ extrusion ໂດຍກົງກໍານົດຄຸນນະພາບ, ປະສິດທິພາບການຜະລິດ ແລະຜົນການນຳໃຊ້ຂອງຜະລິດຕະພັນພາດສະຕິກທາງວິສະວະກຳ.

ພວກເຮົາມຸ່ງຫມັ້ນທີ່ຈະສະຫນອງວິທີແກ້ໄຂ extrusion twin-screw ມືອາຊີບສໍາລັບການປຸງແຕ່ງພາດສະຕິກວິສະວະກໍາ, ອີງໃສ່ເຄື່ອງ extruders ຊຸດ HTS ທີ່ພັດທະນາແລະຜະລິດເປັນເອກະລາດຂອງພວກເຮົາທີ່ມີກ່ອງເກຍແຮງບິດສູງ, ທີ່ຖືກອອກແບບມາເປັນພິເສດສໍາລັບຄຸນລັກສະນະການປຸງແຕ່ງແລະຄວາມຕ້ອງການຄໍາຮ້ອງສະຫມັກຂອງພາດສະຕິກວິສະວະກໍາ. ບົດຄວາມນີ້ຈະລະອຽດກ່ຽວກັບລັກສະນະການປະຕິບັດໄດ້ຢ່າງສົມບູນ, ການຈັດປະເພດ, ຄວາມຫຍຸ້ງຍາກໃນການປຸງແຕ່ງຂອງພາດສະຕິກວິສະວະກໍາ, ບົດບາດຫຼັກຂອງເທກໂນໂລຍີ extrusion twin-screw ໃນການປຸງແຕ່ງພາດສະຕິກວິສະວະກໍາ, ຂໍ້ໄດ້ປຽບຂອງ extruders ຊຸດ HTS ຂອງພວກເຮົາແລະການປັບຕົວເປົ້າຫມາຍຂອງພວກເຂົາກັບພາດສະຕິກວິສະວະກໍາ, ເຊັ່ນດຽວກັນກັບຂົງເຂດຄໍາຮ້ອງສະຫມັກສະເພາະ, ເຕັກນິກການປຸງແຕ່ງແລະບັນຫາທົ່ວໄປແລະວິທີແກ້ໄຂ. ໂດຍການເສີມຕົວກໍານົດການດ້ານວິຊາການລະອຽດ, ລາຍລະອຽດການປຸງແຕ່ງແລະກໍລະນີຄໍາຮ້ອງສະຫມັກອຸດສາຫະກໍາ, ບົດຄວາມຈະໄດ້ຮັບການເສີມຂະຫຍາຍການ 3000-4000 ຄໍາ, ສະຫນອງການອ້າງອີງທີ່ສົມບູນແບບແລະເປັນມືອາຊີບສໍາລັບວິສາຫະກິດປຸງແຕ່ງພາດສະຕິກວິສະວະກໍາ, ນັກວິຊາການແລະນັກປະຕິບັດທີ່ກ່ຽວຂ້ອງ.

1. ພາບລວມຂອງອຸດສາຫະກໍາພາດສະຕິກວິສະວະກໍາແລະລັກສະນະການປະຕິບັດຫຼັກ

1.1 ສະຖານະການໃນປະຈຸບັນແລະແນວໂນ້ມການພັດທະນາຂອງອຸດສາຫະກໍາພາດສະຕິກວິສະວະກໍາ

ພາດສະຕິກວິສະວະ ກຳ ໝາຍ ເຖິງປະເພດວັດສະດຸພາດສະຕິກທີ່ສາມາດໃຊ້ເປັນວັດສະດຸໂຄງສ້າງແລະຮັບການໂຫຼດກົນຈັກໃນລະດັບອຸນຫະພູມທີ່ກວ້າງຂວາງ.. ເມື່ອປຽບທຽບກັບພາດສະຕິກທົ່ວໄປ (ເຊັ່ນ polyethylene PE, polypropylene PP, polyvinyl chloride PVC), ພາດສະຕິກວິສະວະກໍາມີການປະຕິບັດທີ່ສົມບູນແບບທີ່ດີເລີດ, ແລະສາມາດຕອບສະຫນອງຄວາມຕ້ອງການການນໍາໃຊ້ harsh ໃນການຜະລິດອຸດສາຫະກໍາແລະການຜະລິດຜະລິດຕະພັນລະດັບສູງ. ໃນຊຸມປີມໍ່ໆມານີ້, ຂັບເຄື່ອນໂດຍການຍົກລະດັບຂອງອຸດສາຫະກໍາລຸ່ມນ້ໍາເຊັ່ນ: ລົດຍົນນ້ໍາຫນັກເບົາ, ທາງດ້ານໄຟຟ້າແລະເອເລັກໂຕຣນິກ, ແລະອຸປະກອນທາງການແພດທີ່ສູງທີ່ສຸດ, ຕະຫຼາດພາດສະຕິກດ້ານວິສະວະກໍາທົ່ວໂລກໄດ້ສະແດງໃຫ້ເຫັນທ່າອ່ຽງການຂະຫຍາຍຕົວຢ່າງຕໍ່ເນື່ອງແລະໄວ.

ອີງຕາມຂໍ້ມູນອຸດສາຫະກໍາທີ່ກ່ຽວຂ້ອງ, ຂະຫນາດຕະຫຼາດພາດສະຕິກວິສະວະກໍາທົ່ວໂລກໄດ້ເກີນຂະຫນາດ 100 ຕື້ໂດລາສະຫະລັດ, ແລະຄາດວ່າຈະຮັກສາອັດຕາການເຕີບໂຕປະຈໍາປີປະສົມຂອງ 7%-10% ໃນຫ້າປີຂ້າງຫນ້າ. ໃນບັນດາພວກເຂົາ, ອາຊີ-ປາຊີຟິກ ເປັນຕະຫຼາດການຜະລິດ ແລະບໍລິໂພກພາດສະຕິກທີ່ໃຫຍ່ທີ່ສຸດຂອງໂລກ, ການບັນຊີຫຼາຍກ່ວາ 55% ຂອງສ່ວນແບ່ງຕະຫຼາດໂລກ, ຕົ້ນຕໍແມ່ນຍ້ອນການພັດທະນາຢ່າງໄວວາຂອງລົດຍົນ, ອຸດສາຫະກໍາໄຟຟ້າແລະເອເລັກໂຕຣນິກໃນປະເທດຈີນ, ອິນເດຍ ແລະປະເທດອື່ນໆ, ເຊັ່ນດຽວກັນກັບການປັບປຸງຢ່າງຕໍ່ເນື່ອງຂອງຄວາມສາມາດໃນການສະຫນັບສະຫນູນອຸດສາຫະກໍາແລະລະດັບນະວັດກໍາເຕັກໂນໂລຢີ. ຈີນ, ໃນຖານະເປັນຜູ້ບໍລິໂພກແລະຜະລິດພາດສະຕິກວິສະວະກໍາໃຫຍ່ທີ່ສຸດຂອງໂລກ, ມີຄວາມຕ້ອງການຕະຫຼາດອັນໃຫຍ່ຫຼວງ, ແລະຜົນຜະລິດແລະການບໍລິໂພກປະຈໍາປີແມ່ນເຕີບໂຕໃນອັດຕາສອງຕົວເລກ, ໂດຍສະເພາະໃນຂົງເຂດຂອງຍານພາຫະນະພະລັງງານໃຫມ່, 5G ການສື່ສານ, ແລະອຸປະກອນທາງການແພດ, ຄວາມຕ້ອງການສໍາລັບພາດສະຕິກວິສະວະກໍາທີ່ມີປະສິດຕິພາບສູງແມ່ນສະແດງໃຫ້ເຫັນທ່າອ່ຽງການຂະຫຍາຍຕົວທີ່ລະເບີດ.

ທ່າອ່ຽງການພັດທະນາຂອງອຸດສາຫະກຳພລາສຕິກດ້ານວິສະວະກຳແມ່ນສະແດງໃຫ້ເຫັນເປັນຕົ້ນຕໍໃນຫ້າດ້ານ: ທໍາອິດ, ປະສິດທິພາບສູງແລະການທໍາງານ. ດ້ວຍການປັບປຸງຢ່າງຕໍ່ເນື່ອງຂອງຄວາມຕ້ອງການການນໍາໃຊ້ໃນເຂດລຸ່ມນ້ໍາ, ພາດສະຕິກດ້ານວິສະວະກໍາກໍາລັງພັດທະນາໄປສູ່ການຕໍ່ຕ້ານຄວາມຮ້ອນທີ່ສູງຂຶ້ນ, ຄວາມເຂັ້ມແຂງສູງຂຶ້ນ, ການຕໍ່ຕ້ານການສວມໃສ່ທີ່ດີກວ່າແລະຫນ້າທີ່ພິເສດ (ເຊັ່ນ: ການຕິດໄຟ, ຕ້ານສະຕິກ, ຕ້ານເຊື້ອແບັກທີເຣັຍ, ການຕໍ່ຕ້ານລັງສີ), ເພື່ອປັບຕົວເຂົ້າກັບສະພາບແວດລ້ອມການເຮັດວຽກທີ່ຮຸນແຮງຂອງອຸນຫະພູມສູງ, ຄວາມກົດດັນສູງ, corrosion ແລະລັງສີ; ທີສອງ, ນ້ ຳ ໜັກ ເບົາແລະການປະສົມປະສານ. ໃນລົດຍົນ, ຍານອາວະກາດ ແລະຂົງເຂດອື່ນໆ, ເພື່ອບັນລຸເປົ້າໝາຍການປະຢັດພະລັງງານ ແລະ ຫຼຸດຜ່ອນການປ່ອຍອາຍພິດ, ພລາສຕິກດ້ານວິສະວະກໍາແມ່ນຖືກນໍາໃຊ້ຫຼາຍຂຶ້ນເພື່ອທົດແທນວັດສະດຸໂລຫະ, ແລະການເຊື່ອມໂຍງຂອງການອອກແບບຜະລິດຕະພັນແມ່ນສູງຂຶ້ນແລະສູງຂຶ້ນ, ເຊິ່ງສາມາດຫຼຸດຜ່ອນຈໍານວນຂອງພາກສ່ວນ, ເຮັດໃຫ້ຂະບວນການຜະລິດງ່າຍຂຶ້ນ ແລະຫຼຸດຜ່ອນຄ່າໃຊ້ຈ່າຍ; ທີສາມ, ການປົກປັກຮັກສາສິ່ງແວດລ້ອມແລະການນໍາໃຊ້ຄືນໃຫມ່. ດ້ວຍການເພີ່ມທະວີນະໂຍບາຍປົກປັກຮັກສາສິ່ງແວດລ້ອມທົ່ວໂລກ ແລະ ປັບປຸງຈິດໃຈປົກປັກຮັກສາສິ່ງແວດລ້ອມ, ການພັດທະນາແລະການນໍາໃຊ້ຂອງພາດສະຕິກວິສະວະກໍາທີ່ໃຊ້ຄືນໄດ້, ພາດສະຕິກວິສະວະກຳທີ່ຍ່ອຍສະຫຼາຍໄດ້ ແລະ ເຕັກໂນໂລຊີປຸງແຕ່ງທີ່ເປັນມິດກັບສິ່ງແວດລ້ອມໄດ້ກາຍເປັນຈຸດສຸມຂອງອຸດສາຫະກຳ, ຫຼຸດຜ່ອນມົນລະພິດສິ່ງແວດລ້ອມທີ່ເກີດຈາກຂີ້ເຫຍື້ອຢາງ; ທີສີ່, ສະຕິປັນຍາແລະຄວາມແມ່ນຍໍາຂອງອຸປະກອນການປຸງແຕ່ງ. ພາດສະຕິກວິສະວະກໍາມີຄວາມຫຍຸ້ງຍາກໃນການປຸງແຕ່ງສູງແລະຄວາມຕ້ອງການດ້ານຄຸນນະພາບທີ່ເຄັ່ງຄັດ, ເຊິ່ງເຮັດໃຫ້ຄວາມຕ້ອງການທີ່ສູງຂຶ້ນກ່ຽວກັບອຸປະກອນການປຸງແຕ່ງ. ສະຫຼາດ, extruders twin-screw ທີ່ຊັດເຈນແລະປະສິດທິພາບແລະສາຍການຜະລິດອັດຕະໂນມັດໄດ້ກາຍເປັນຕົ້ນຕໍຂອງອຸດສາຫະກໍາ., realizing ການຕິດຕາມກວດກາໃນເວລາທີ່ແທ້ຈິງ, ການປັບຕົວກໍານົດການອັດຕະໂນມັດແລະການຮັກສາການຄາດເດົາຂອງຂະບວນການປຸງແຕ່ງ; ທີຫ້າ, ຄວາມຫຼາກຫຼາຍຂອງຂົງເຂດຄໍາຮ້ອງສະຫມັກ. ວິສະວະກໍາພາດສະຕິກແມ່ນຄ່ອຍໆຂະຫຍາຍອອກໄປຈາກລົດຍົນແບບດັ້ງເດີມ, ຂົງເຂດໄຟຟ້າ ແລະເອເລັກໂຕຼນິກ ໄປສູ່ພະລັງງານໃໝ່, ທາງການແພດ, ຍານອາວະກາດ, ການກໍ່ສ້າງແລະຂົງເຂດທີ່ພົ້ນເດັ່ນຂື້ນອື່ນໆ, ເປີດຊ່ອງຕະຫຼາດໃໝ່.

ຕໍ່ກັບຄວາມເປັນມານີ້, ເທກໂນໂລຍີ extrusion twin-screw, ເປັນເທກໂນໂລຍີການປຸງແຕ່ງຫຼັກຂອງທາດປະສົມພາດສະຕິກວິສະວະກໍາ, ໄດ້ກາຍເປັນກະແຈໃນການປັບປຸງການແຂ່ງຂັນຂອງວິສາຫະກິດພາດສະຕິກວິສະວະກອນ. ພາດສະຕິກວິສະວະກໍາມີຄວາມອ່ອນໄຫວຕໍ່ກັບຄວາມຮ້ອນເກີນແລະການເຊື່ອມໂຊມຂອງ hydrolytic, ແລະມີຄວາມຕ້ອງການສູງກ່ຽວກັບອຸນຫະພູມການປຸງແຕ່ງ, ແຮງຕັດ, ເວລາທີ່ຢູ່ອາໄສແລະຄວາມແມ່ນຍໍາຄວບຄຸມອຸນຫະພູມ. ເຄື່ອງ extruders ຊຸດ HTS ຂອງພວກເຮົາຖືກອອກແບບມາເປັນພິເສດສໍາລັບຄຸນລັກສະນະການປຸງແຕ່ງຂອງພາດສະຕິກວິສະວະກໍາ, ດ້ວຍແຮງບິດສູງ, ຄວາມໄວສູງ, ການຄວບຄຸມອຸນຫະພູມທີ່ຊັດເຈນແລະການກະຈາຍທີ່ດີເລີດ, ເຊິ່ງສາມາດແກ້ໄຂຄວາມຫຍຸ້ງຍາກໃນການປຸງແຕ່ງຂອງຢາງວິສະວະກຳຢ່າງມີປະສິດທິຜົນ ແລະ ຊ່ວຍໃຫ້ວິສາຫະກິດບັນລຸໄດ້ຄຸນນະພາບສູງ, ການຜະລິດປະສິດທິພາບແລະຄວາມຫມັ້ນຄົງ.

1.2 ລັກສະນະການປະຕິບັດຫຼັກຂອງພາດສະຕິກວິສະວະກໍາ

ເມື່ອປຽບທຽບກັບວັດສະດຸພາດສະຕິກແລະໂລຫະທົ່ວໄປ, ພາດສະຕິກວິສະວະກໍາມີການປະຕິບັດທີ່ສົມບູນແບບທີ່ເປັນເອກະລັກ, ເຊິ່ງກໍານົດຄໍາຮ້ອງສະຫມັກກວ້າງຂອງພວກເຂົາໃນຂົງເຂດອຸດສາຫະກໍາຕ່າງໆ. ຄຸນລັກສະນະການປະຕິບັດຫຼັກຂອງພາດສະຕິກວິສະວະກໍາສ່ວນໃຫຍ່ແມ່ນສະທ້ອນໃຫ້ເຫັນໃນຫ້າລັກສະນະຕໍ່ໄປນີ້, ເຊິ່ງຍັງໄດ້ເອົາໃຈໃສ່ຕໍ່ຄວາມຕ້ອງການພິເສດສໍາລັບເຕັກໂນໂລຢີການປຸງແຕ່ງແລະອຸປະກອນຂອງພວກເຂົາ:

1.2.1 ທົນທານຕໍ່ຄວາມຮ້ອນທີ່ດີເລີດແລະທົນທານຕໍ່ຄວາມເຢັນ

ພາດສະຕິກວິສະວະກໍາມີລະດັບການປັບອຸນຫະພູມທີ່ກວ້າງຂວາງ, ເຊິ່ງສາມາດຮັກສາຄຸນສົມບັດກົນຈັກທີ່ດີ (ຄວາມເຂັ້ມແຂງ, ຄວາມທົນທານ, ຄວາມແຂງ) ຢູ່ໃນສະພາບແວດລ້ອມທັງອຸນຫະພູມສູງ ແລະຕໍ່າ. ເມື່ອປຽບທຽບກັບພາດສະຕິກທົ່ວໄປ, ເຊິ່ງປົກກະຕິແລ້ວສູນເສຍຄຸນສົມບັດກົນຈັກຂອງເຂົາເຈົ້າຢູ່ທີ່ 80-120 ℃, ພາດສະຕິກວິສະວະກໍາສ່ວນໃຫຍ່ສາມາດເຮັດວຽກໄດ້ຢ່າງຫມັ້ນຄົງຢູ່ທີ່ 100-250 ℃, ແລະພລາສຕິກວິສະວະກໍາພິເສດບາງອັນ (ເຊັ່ນ PEEK, PI) ເຖິງແມ່ນວ່າສາມາດເຮັດວຽກຢູ່ໃນອຸນຫະພູມສູງກວ່າ 300 ℃. ໃນເວລາດຽວກັນ, ພາດສະຕິກດ້ານວິສະວະກໍາຍັງມີຄວາມທົນທານຕໍ່ຄວາມເຢັນທີ່ດີ, ເຊິ່ງສາມາດຮັກສາຄວາມທົນທານໄດ້ດີໃນອຸນຫະພູມຕ່ໍາ (ຕ່ໍາກວ່າ -40 ℃), ແລະບໍ່ງ່າຍທີ່ຈະກະດູກຫັກ. ປະສິດທິພາບນີ້ເຮັດໃຫ້ພາດສະຕິກວິສະວະກໍາທີ່ເຫມາະສົມສໍາລັບການນໍາໃຊ້ໃນສະພາບແວດລ້ອມອຸນຫະພູມທີ່ຮຸນແຮງ, ເຊັ່ນ: ຊິ້ນສ່ວນເຄື່ອງຈັກລົດຍົນ (ອຸນຫະພູມສູງ) ແລະອຸປະກອນໄຟຟ້ານອກ (ອຸນຫະພູມຕ່ໍາ).

ຄວາມຕ້ານທານຄວາມຮ້ອນທີ່ດີເລີດຂອງພາດສະຕິກວິສະວະກໍາສ່ວນໃຫຍ່ແມ່ນຍ້ອນໂຄງສ້າງໂມເລກຸນພິເສດຂອງພວກເຂົາ (ເຊັ່ນ: ແຫວນທີ່ມີກິ່ນຫອມ, ແຫວນ heterocyclic) ແລະກໍາລັງ intermolecular ທີ່ເຂັ້ມແຂງ, ເຊິ່ງເຮັດໃຫ້ພວກມັນບໍ່ງ່າຍທີ່ຈະລະລາຍແລະເສື່ອມໂຊມຢູ່ໃນອຸນຫະພູມສູງ. ແນວໃດກໍ່ຕາມ, ອັນນີ້ຍັງນໍາເອົາຄວາມຫຍຸ້ງຍາກບາງຢ່າງໃຫ້ກັບການປຸງແຕ່ງ: ອຸນຫະພູມການປຸງແຕ່ງທີ່ສູງຂຶ້ນແມ່ນຈໍາເປັນເພື່ອເຮັດໃຫ້ພວກມັນລະລາຍແລະພາດສະຕິກ, ແລະການຄວບຄຸມອຸນຫະພູມທີ່ຊັດເຈນແມ່ນຈໍາເປັນເພື່ອຫຼີກເວັ້ນການທໍາລາຍຄວາມຮ້ອນ.

1.2.2 ຄວາມຕ້ານທານຕໍ່ການກັດກ່ອນທີ່ດີແລະຄວາມທົນທານ

ພາດສະຕິກວິສະວະກໍາມີຄວາມຫມັ້ນຄົງທາງເຄມີທີ່ດີເລີດແລະການຕໍ່ຕ້ານ corrosion, ແລະບໍ່ງ່າຍທີ່ຈະຖືກ corroded ໂດຍອາຊິດ, ດ່າງ, ເກືອ, ສານລະລາຍອິນຊີ ແລະສານເຄມີອື່ນໆ. ເມື່ອປຽບທຽບກັບວັດສະດຸໂລຫະ, ຊຶ່ງງ່າຍຕໍ່ການເກີດ rust ແລະ corrode, ພາດສະຕິກວິສະວະກໍາມີຊີວິດການບໍລິການທີ່ຍາວນານໃນສະພາບແວດລ້ອມທາງເຄມີທີ່ຮຸນແຮງ. ຕົວຢ່າງ, ໂພລີອາມິດ (PA) ພາດສະຕິກດ້ານວິສະວະກໍາແມ່ນທົນທານຕໍ່ກັບສານລະລາຍອິນຊີສ່ວນໃຫຍ່ແລະອາຊິດອ່ອນແອແລະເປັນດ່າງ; polycarbonate (PC) ພາດສະຕິກດ້ານວິສະວະກໍາແມ່ນທົນທານຕໍ່ການກັດກ່ອນໂດຍອາຊິດທີ່ບໍ່ແມ່ນ oxidizing ແລະເກືອ; polyphenylene sulfide (PPS) ພາດສະຕິກດ້ານວິສະວະກໍາແມ່ນທົນທານຕໍ່ການກັດກ່ອນໂດຍສານເຄມີເກືອບທັງຫມົດຍົກເວັ້ນອາຊິດ oxidizing ທີ່ເຂັ້ມແຂງ.

ນອກຈາກນັ້ນ, ພາດສະຕິກວິສະວະກໍາມີຄວາມທົນທານຕໍ່ສະພາບອາກາດທີ່ດີແລະທົນທານຕໍ່ອາຍຸ, ແລະບໍ່ງ່າຍທີ່ຈະຍ່ອຍສະຫຼາຍແລະອາຍຸພາຍໃຕ້ການປະຕິບັດຂອງແສງແດດ, ຝົນ, ອົກຊີເຈນແລະປັດໃຈສິ່ງແວດລ້ອມອື່ນໆ, ເຊິ່ງຮັບປະກັນການນໍາໃຊ້ທີ່ຫມັ້ນຄົງໃນໄລຍະຍາວຂອງພວກເຂົາໃນສະພາບແວດລ້ອມກາງແຈ້ງແລະ harsh. ການປະຕິບັດນີ້ເຮັດໃຫ້ພາດສະຕິກວິສະວະກໍາຖືກນໍາໃຊ້ຢ່າງກວ້າງຂວາງໃນອຸປະກອນເຄມີ, ອຸປະກອນໄຟຟ້ານອກ, ພາກສ່ວນພາຍນອກຂອງລົດຍົນ ແລະຂົງເຂດອື່ນໆ.

1.2.3 ການປຸງແຕ່ງງ່າຍແລະປະສິດທິພາບການຜະລິດສູງ

ເມື່ອປຽບທຽບກັບວັດສະດຸໂລຫະ, ພາດສະຕິກວິສະວະກໍາມີຂໍ້ດີຂອງການປຸງແຕ່ງງ່າຍ, ຂະບວນການຜະລິດງ່າຍດາຍແລະປະສິດທິພາບການຜະລິດສູງ. ວັດສະດຸໂລຫະປົກກະຕິແລ້ວຕ້ອງການຂັ້ນຕອນການປຸງແຕ່ງທີ່ຊັບຊ້ອນເຊັ່ນ: forging, ການຫລໍ່, ເຄື່ອງຈັກ, ເຊິ່ງມີການບໍລິໂພກພະລັງງານສູງ, ປະສິດທິພາບຕ່ໍາແລະຄ່າໃຊ້ຈ່າຍສູງ; ໃນຂະນະທີ່ພາດສະຕິກດ້ານວິສະວະກໍາສາມາດປຸງແຕ່ງໂດຍການ extrusion, ການສີດ, blow molding ແລະວິທີການອື່ນໆ, ທີ່ສາມາດຮັບຮູ້ການຜະລິດຈໍານວນຫລາຍ, ເຮັດໃຫ້ຂະບວນການຜະລິດງ່າຍ, ຫຼຸດຜ່ອນການບໍລິໂພກພະລັງງານ ແລະຕົ້ນທຶນການຜະລິດ. ຕົວຢ່າງ, ວົງຈອນການປຸງແຕ່ງຂອງພາກສ່ວນເຄື່ອງຈັກຢາງພາລາສຕິກດ້ານວິສະວະກໍາໂດຍການສີດແມ່ພິມແມ່ນພຽງແຕ່ສອງສາມວິນາທີຫາສິບວິນາທີ., ໃນຂະນະທີ່ວົງຈອນການປຸງແຕ່ງຂອງພາກສ່ວນໂລຫະດຽວກັນອາດຈະໃຊ້ເວລາຫຼາຍຊົ່ວໂມງເຖິງຫຼາຍມື້.

ແນວໃດກໍ່ຕາມ, ພາດສະຕິກວິສະວະກໍາຍັງມີຄວາມຫຍຸ້ງຍາກໃນການປຸງແຕ່ງທີ່ແນ່ນອນ: ພວກມັນມີຄວາມອ່ອນໄຫວຕໍ່ກັບຄວາມຮ້ອນເກີນແລະການເຊື່ອມໂຊມຂອງ hydrolytic, ແລະງ່າຍທີ່ຈະ decompose ຖ້າອຸນຫະພູມການປຸງແຕ່ງສູງເກີນໄປຫຼືເວລາທີ່ຢູ່ອາໄສຍາວເກີນໄປ; ໃນເວລາດຽວກັນ, ບາງພາດສະຕິກວິສະວະກໍາ (ເຊັ່ນ PA) ມີການດູດຊຶມນ້ໍາສູງ, ເຊິ່ງຜົນກະທົບຕໍ່ການປຸງແຕ່ງແລະຄຸນນະພາບຂອງຜະລິດຕະພັນ. ເພາະສະນັ້ນ, ມັນເປັນສິ່ງຈໍາເປັນທີ່ຈະນໍາໃຊ້ອຸປະກອນການປຸງແຕ່ງເປັນມືອາຊີບແລະເຕັກນິກການປຸງແຕ່ງວິທະຍາສາດເພື່ອຮັບປະກັນຄຸນນະພາບການປຸງແຕ່ງ.

1.2.4 ຄວາມຫມັ້ນຄົງມິຕິທີ່ດີເລີດແລະສນວນໄຟຟ້າ

ພາດສະຕິກວິສະວະກໍາມີຄວາມຫມັ້ນຄົງດ້ານມິຕິທີ່ດີ, ແລະອັດຕາການຫົດຕົວແມ່ນນ້ອຍ (ປົກກະຕິແລ້ວ 0.3%-1.5%) ໃນລະຫວ່າງການປຸງແຕ່ງແລະການນໍາໃຊ້, ເຊິ່ງສາມາດຮັບປະກັນຄວາມຖືກຕ້ອງຂອງຂະຫນາດຂອງຜະລິດຕະພັນແລະຫຼີກເວັ້ນການຜິດປົກກະຕິ. ການປະຕິບັດນີ້ແມ່ນມີຄວາມສໍາຄັນໂດຍສະເພາະສໍາລັບພາກສ່ວນທີ່ມີຄວາມແມ່ນຍໍາສູງ, ເຊັ່ນ: ຕົວເຊື່ອມຕໍ່ໄຟຟ້າ, ອົງປະກອບຄວາມແມ່ນຍໍາຂອງລົດຍົນ, ອຸປະກອນການແພດ, ແລະອື່ນໆ. ຄວາມຫມັ້ນຄົງຂອງມິຕິທີ່ດີຂອງພາດສະຕິກວິສະວະກໍາສ່ວນໃຫຍ່ແມ່ນຍ້ອນການ crystallinity ສູງຂອງເຂົາເຈົ້າ, ການດູດຊຶມນ້ໍາຕ່ໍາ (ຍົກເວັ້ນບາງຊະນິດເຊັ່ນ: ປ່າ) ແລະກໍາລັງ intermolecular ທີ່ເຂັ້ມແຂງ.

ນອກຈາກນັ້ນ, ພາດສະຕິກວິສະວະກໍາສ່ວນໃຫຍ່ມີການປະຕິບັດການສນວນໄຟຟ້າທີ່ດີເລີດ, ເຊິ່ງສາມາດຮັກສາປະສິດທິພາບ insulation ທີ່ດີໃນຂອບເຂດອຸນຫະພູມກ້ວາງແລະລະດັບຄວາມຖີ່, and are not easy to conduct electricity and arc. This makes engineering plastics widely used in electrical and electronic fields, such as wiring boards, cable ties, ຕົວເຊື່ອມຕໍ່, relays, motors and other electrical components.

1.2.5 Light Weight and High Specific Strength, Outstanding Wear Resistance

Engineering plastics have the characteristics of light weight (density is 1/3-1/5 of metal materials) and high specific strength (strength per unit weight is equivalent to or even higher than that of metal materials). ຕົວຢ່າງ, the specific strength of glass fiber reinforced polyamide (PA66+GF30) is higher than that of ordinary carbon steel, which can effectively reduce the weight of products while ensuring the mechanical performance. This performance is particularly important in the automotive, aerospace and other fields that pursue lightweight and energy saving, ຊຶ່ງສາມາດຫຼຸດຜ່ອນການບໍລິໂພກນໍ້າມັນ ແລະການປ່ອຍອາຍພິດຄາບອນ.

ໃນເວລາດຽວກັນ, ພາດສະຕິກວິສະວະກໍາຍັງມີຄວາມທົນທານຕໍ່ການສວມໃສ່ທີ່ໂດດເດັ່ນແລະທົນທານຕໍ່ friction, ແລະຄ່າສໍາປະສິດ friction ແມ່ນຂະຫນາດນ້ອຍ, ເຊິ່ງສາມາດນໍາໃຊ້ໃນການຜະລິດສ່ວນທີ່ທົນທານຕໍ່ພັຍ (ເຊັ່ນເກຍ, ລູກປືນ, ຕັນເລື່ອນ) ໂດຍບໍ່ມີການ lubrication ເພີ່ມເຕີມຫຼືມີ lubrication ຫນ້ອຍ, ຫຼຸດຜ່ອນຄ່າໃຊ້ຈ່າຍໃນການບໍາລຸງຮັກສາຜະລິດຕະພັນ. ຕົວຢ່າງ, ໂພລີອົກຊີເມທີລີນ (POM) ພາດສະຕິກວິສະວະ ກຳ ມີຄວາມຕ້ານທານຕໍ່ການສວມໃສ່ທີ່ດີເລີດແລະເປັນທີ່ຮູ້ຈັກເປັນ “ເຫຼັກພາດສະຕິກ”, ເຊິ່ງໄດ້ຖືກນໍາໃຊ້ຢ່າງກວ້າງຂວາງໃນການຜະລິດເຄື່ອງຈັກລົດຍົນ, ອົງປະກອບໄຟຟ້າ ແລະພາກສ່ວນອື່ນໆທີ່ທົນທານຕໍ່ການສວມໃສ່.

1.3 ການຈັດປະເພດທົ່ວໄປຂອງພາດສະຕິກວິສະວະກໍາ

ພາດສະຕິກວິສະວະກໍາສາມາດແບ່ງອອກເປັນປະເພດຕ່າງໆຕາມໂຄງສ້າງທາງເຄມີຂອງມັນ, ລະດັບການປະຕິບັດແລະພາກສະຫນາມຄໍາຮ້ອງສະຫມັກ. ວິທີການຈັດປະເພດທົ່ວໄປມີດັ່ງນີ້, ເຊິ່ງຊ່ວຍໃຫ້ເຂົ້າໃຈໄດ້ດີຂຶ້ນເຖິງຄຸນລັກສະນະການປຸງແຕ່ງ ແລະສະຖານະການນຳໃຊ້ຂອງພາດສະຕິກວິສະວະກຳທີ່ແຕກຕ່າງກັນ, ແລະເລືອກເອົາອຸປະກອນ extrusion ທີ່ເຫມາະສົມແລະເຕັກນິກການປຸງແຕ່ງ:

1.3.1 ການຈັດປະເພດຕາມລະດັບການປະຕິບັດ

ອີງຕາມລະດັບການປະຕິບັດ, ພາດສະຕິກວິສະວະກໍາສາມາດແບ່ງອອກເປັນພາດສະຕິກວິສະວະກໍາທົ່ວໄປແລະພາດສະຕິກວິສະວະກໍາພິເສດ.

ພາດສະຕິກວິສະວະກໍາທົ່ວໄປ: ພວກເຂົາເປັນພາດສະຕິກວິສະວະກໍາທີ່ໃຊ້ກັນຢ່າງກວ້າງຂວາງທີ່ສຸດ, ດ້ວຍເຕັກໂນໂລຊີການຜະລິດທີ່ຂ້ອນຂ້າງແກ່, ລາຄາປານກາງແລະປະສິດທິພາບທີ່ສົມບູນແບບທີ່ດີ. ແນວພັນຕົ້ນຕໍປະກອບມີ polyamide (PA), polycarbonate (PC), ໂພລີອົກຊີເມທີລີນ (POM), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), ແລະອື່ນໆ. ພາດສະຕິກວິສະວະກໍາທົ່ວໄປສ່ວນໃຫຍ່ແມ່ນໃຊ້ໃນລົດຍົນ, ໄຟຟ້າແລະເອເລັກໂຕຣນິກ, ເຄື່ອງໃຊ້ໃນເຮືອນ ແລະຂົງເຂດອື່ນໆ, ເຊັ່ນ: ຊິ້ນສ່ວນລົດຍົນ, ຕົວເຊື່ອມຕໍ່ໄຟຟ້າ, ແກະເຄື່ອງໃຊ້ໃນເຮືອນ, ແລະອື່ນໆ.
ພາດສະຕິກວິສະວະກໍາພິເສດ: ພວກເຂົາເຈົ້າມີການປະຕິບັດທີ່ດີເລີດຫຼາຍ (ເຊັ່ນ: ຄວາມຕ້ານທານຄວາມຮ້ອນສູງ, ການຕໍ່ຕ້ານ corrosion, ຄຸນສົມບັດກົນຈັກ) ຫຼາຍກ່ວາພາດສະຕິກວິສະວະກໍາທົ່ວໄປ, ແຕ່ເຕັກໂນໂລຢີການຜະລິດແມ່ນສັບສົນແລະລາຄາແມ່ນສູງ. ແນວພັນຕົ້ນຕໍປະກອບມີ polyphenylene sulfide (PPS), polyether ether ketone (PEEK), polyimide (PI), polysulfone (PSU), polyethersulfone (PES), ແລະອື່ນໆ. ພາດສະຕິກວິສະວະກໍາພິເສດແມ່ນຖືກນໍາໃຊ້ຕົ້ນຕໍໃນຂົງເຂດຊັ້ນສູງເຊັ່ນ: ຍານອາວະກາດ, ອຸປະກອນການແພດ, ພະລັງງານໃຫມ່, ແລະອຸປະກອນເຄມີ, ເຊັ່ນ: ອົງປະກອບຂອງອາວະກາດ, ການປູກຝັງທາງການແພດ, ອົງປະກອບໄຟຟ້າທົນທານຕໍ່ອຸນຫະພູມສູງ, ແລະອື່ນໆ.

1.3.2 ການຈັດປະເພດໂດຍໂຄງສ້າງທາງເຄມີ

ອີງຕາມໂຄງສ້າງທາງເຄມີຂອງລະບົບຕ່ອງໂສ້ໂມເລກຸນ, ພາດສະຕິກວິສະວະກໍາສາມາດແບ່ງອອກເປັນ polyamide (PA), polycarbonate (PC), ໂພລີອົກຊີເມທີລີນ (POM), polyester (PET, PBT), polyphenylene sulfide (PPS), polyether ether ketone (PEEK), ແລະອື່ນໆ. ແຕ່ລະປະເພດຂອງພາດສະຕິກວິສະວະກໍາມີລັກສະນະປະສິດທິພາບເປັນເອກະລັກຂອງຕົນເອງແລະຄວາມຕ້ອງການປະມວນຜົນ:

ໂພລີອາມິດ (PA): ເປັນທີ່ຮູ້ຈັກຍັງເປັນ nylon, ມັນມີຄວາມເຂັ້ມແຂງກົນຈັກທີ່ດີເລີດ, ການຕໍ່ຕ້ານການສວມໃສ່, ຄວາມທົນທານແລະຄວາມທົນທານຕໍ່ສານເຄມີ, ແຕ່ມີການດູດຊຶມນ້ໍາສູງ, ເຊິ່ງສົ່ງຜົນກະທົບຕໍ່ຄວາມໝັ້ນຄົງຂອງມິຕິ. ແນວພັນທົ່ວໄປປະກອບມີ PA6, PA66, PA11, PA12, ແລະອື່ນໆ. ມັນຖືກນໍາໃຊ້ຢ່າງກວ້າງຂວາງໃນພາກສ່ວນລົດຍົນ (ເກຍ, ລູກປືນ, ທໍ່ຮັບປະທານ), ຕົວເຊື່ອມຕໍ່ໄຟຟ້າ, ເສັ້ນໄຍສິ່ງທໍ, ແລະອື່ນໆ.
ໂພລີຄາບອນ (PC): ມັນມີຄວາມໂປ່ງໃສທີ່ດີເລີດ, ແຮງກະທົບ, ຄວາມຕ້ານທານຄວາມຮ້ອນແລະ insulation ໄຟຟ້າ, ແຕ່ມີຄວາມທົນທານຕໍ່ການສວມໃສ່ທີ່ບໍ່ດີແລະງ່າຍຕໍ່ການຂູດ. ມັນຖືກນໍາໃຊ້ຢ່າງກວ້າງຂວາງໃນຂົງເຂດໄຟຟ້າແລະເອເລັກໂຕຣນິກ (ກະດານສາຍ, ການປົກຫຸ້ມຂອງໂຄມໄຟ), ຂົງເຂດລົດຍົນ (ເລນໄຟຫົວ, ແຜງເຄື່ອງມື), ຂົງເຂດທາງການແພດ (ບັນຈຸທາງການແພດ), ແລະອື່ນໆ.
ໂພລີອົກຊີເມທີລີນ (POM): ມັນທົນທານຕໍ່ການສວມໃສ່ທີ່ດີເລີດ, ຄວາມຕ້ານທານ friction, ຄວາມຫມັ້ນຄົງຂອງມິຕິລະດັບແລະຄວາມເຂັ້ມແຂງກົນຈັກ, ແລະບໍ່ງ່າຍທີ່ຈະດູດນ້ໍາ. ມັນເປັນທີ່ຮູ້ຈັກເປັນ “ເຫຼັກພາດສະຕິກ” ແລະຖືກນໍາໃຊ້ຢ່າງກວ້າງຂວາງໃນພາກສ່ວນລົດຍົນ (ເກຍ, ຕັນເລື່ອນ), ອົງປະກອບໄຟຟ້າ (ສະຫຼັບ, ລູກປືນ), ພາກສ່ວນກົນຈັກ, ແລະອື່ນໆ.
ໂພລີເອສເຕີ (PET, PBT): PET ມີຄວາມໂປ່ງໃສທີ່ດີເລີດ, ຄວາມຕ້ານທານຄວາມຮ້ອນແລະຄວາມເຂັ້ມແຂງກົນຈັກ, ແລະສ່ວນໃຫຍ່ແມ່ນໃຊ້ໃນເສັ້ນໃຍ, ຮູບເງົາ, ຂວດແລະທົ່ງນາອື່ນໆ; PBT ມີຄວາມຕ້ານທານສານເຄມີທີ່ດີເລີດ, insulation ໄຟຟ້າແລະ fluidity ການປຸງແຕ່ງ, ແລະຖືກນໍາໃຊ້ຢ່າງກວ້າງຂວາງໃນຂົງເຂດໄຟຟ້າແລະເອເລັກໂຕຣນິກ (ຕົວເຊື່ອມຕໍ່, relays), ຊິ້ນສ່ວນລົດຍົນ, ແລະອື່ນໆ.
ໂພລີຟີນີລີນຊູນໄຟ (PPS): ມັນທົນທານຕໍ່ຄວາມຮ້ອນທີ່ດີເລີດ (ອຸນຫະພູມການນໍາໃຊ້ໃນໄລຍະຍາວເຖິງ 200-220 ℃), ການຕໍ່ຕ້ານ corrosion, ການຕິດໄຟ ແລະສນວນໄຟຟ້າ, ແຕ່ມີຄວາມທົນທານທີ່ບໍ່ດີ. ມັນຖືກນໍາໃຊ້ຢ່າງກວ້າງຂວາງໃນອົງປະກອບໄຟຟ້າທີ່ທົນທານຕໍ່ອຸນຫະພູມສູງ, ຊິ້ນສ່ວນເຄື່ອງຈັກລົດຍົນ, ອຸປະກອນເຄມີ, ແລະອື່ນໆ.
Polyether Ether Ketone (PEEK): ມັນມີການປະຕິບັດທີ່ສົມບູນແບບທີ່ດີເລີດ, ອຸນຫະພູມການນໍາໃຊ້ໃນໄລຍະຍາວເຖິງ 250-300 ℃, ການຕໍ່ຕ້ານ corrosion ທີ່ດີ, ຄວາມເຂັ້ມແຂງກົນຈັກແລະ biocompatibility. ມັນຖືກນໍາໃຊ້ຕົ້ນຕໍໃນຂົງເຂດລະດັບສູງເຊັ່ນ: ຍານອາວະກາດ, ການປູກຝັງທາງການແພດ, ແລະອົງປະກອບໄຟຟ້າທີ່ທົນທານຕໍ່ອຸນຫະພູມສູງ.

1.3.3 ການຈັດປະເພດໂດຍພາກສະຫນາມຄໍາຮ້ອງສະຫມັກ

ອີງຕາມພາກສະຫນາມຄໍາຮ້ອງສະຫມັກ, ພາດສະຕິກວິສະວະກໍາສາມາດແບ່ງອອກເປັນພລາສຕິກວິສະວະກໍາລະດັບລົດຍົນ, ພາດສະຕິກດ້ານວິສະວະກຳໄຟຟ້າ, ພາດສະຕິກວິສະວະກຳຊັ້ນແພດ, ພາດສະຕິກວິສະວະກຳລະດັບອາວະກາດ, ແລະອື່ນໆ. ພາກສະຫນາມຄໍາຮ້ອງສະຫມັກທີ່ແຕກຕ່າງກັນມີຄວາມຕ້ອງການທີ່ແຕກຕ່າງກັນກ່ຽວກັບການປະຕິບັດຂອງພາດສະຕິກວິສະວະກໍາ. ຕົວຢ່າງ, ພລາສຕິກດ້ານວິສະວະກຳຂອງລົດຍົນຕ້ອງການຄວາມຕ້ານທານຄວາມຮ້ອນທີ່ດີ, ຄວາມເຂັ້ມແຂງຂອງຜົນກະທົບແລະຄວາມທົນທານຕໍ່ດິນຟ້າອາກາດ; electrical-grade engineering plastics require good electrical insulation and flame retardancy; medical-grade engineering plastics require good biocompatibility and sterility; aerospace-grade engineering plastics require good high-temperature resistance, low weight and high strength.

2. Core Processing Technology of Engineering Plastics: Twin-Screw Extrusion Technology

Engineering plastics processing mainly includes extrusion, ການສີດ, ຟອກ molding, molding and other methods, among which twin-screw extrusion technology is the core technology for the production of engineering plastic compounds (such as modified engineering plastics, reinforced engineering plastics) and semi-finished products (ເຊັ່ນທໍ່, ແຜ່ນ, ເສັ້ນໃຍ). Compared with single-screw extrusion technology, twin-screw extrusion technology has the advantages of strong shearing force, ຜົນກະທົບການປະສົມທີ່ດີ, ການຄວບຄຸມອຸນຫະພູມທີ່ຊັດເຈນ, short residence time and strong adaptability to raw materials, which can effectively solve the processing difficulties of engineering plastics (such as sensitivity to overheating and hydrolytic degradation, poor mixing effect, low processing efficiency) and ensure the quality of engineering plastic products.

2.1 Processing Difficulties of Engineering Plastics and Requirements for Extrusion Equipment

As mentioned earlier, engineering plastics have excellent comprehensive performance, but their processing difficulty is also higher than that of general plastics, mainly due to their special molecular structure and performance characteristics. The main processing difficulties of engineering plastics and the corresponding requirements for extrusion equipment are as follows:

2.1.1 Sensitivity to Overheating and Hydrolytic Degradation

Most engineering plastics (ເຊັ່ນ PA, PBT, PPS) are sensitive to overheating and hydrolytic degradation. ຖ້າອຸນຫະພູມການປຸງແຕ່ງແມ່ນສູງເກີນໄປຫຼືເວລາທີ່ຢູ່ອາໄສໃນ extruder ຍາວເກີນໄປ, ລະບົບຕ່ອງໂສ້ໂມເລກຸນຂອງພາດສະຕິກວິສະວະກໍາຈະແຕກ, ສົ່ງຜົນໃຫ້ມີການທໍາລາຍຄວາມຮ້ອນ, ເຊິ່ງຈະຫຼຸດຜ່ອນຄຸນສົມບັດກົນຈັກ, ຄວາມຕ້ານທານຄວາມຮ້ອນແລະການປະຕິບັດອື່ນໆຂອງຜະລິດຕະພັນ, ແລະແມ້ກະທັ້ງເຮັດໃຫ້ເກີດການປ່ຽນສີ, carbonization ແລະຂໍ້ບົກພ່ອງອື່ນໆ. ນອກຈາກນັ້ນ, ບາງພາດສະຕິກວິສະວະກໍາ (ເຊັ່ນ PA) ມີການດູດຊຶມນ້ໍາສູງ, ແລະຄວາມຊຸ່ມຊື່ນໃນວັດສະດຸຈະເຮັດໃຫ້ເກີດການເຊື່ອມໂຊມຂອງ hydrolytic ໃນລະຫວ່າງຂະບວນການປຸງແຕ່ງທີ່ມີອຸນຫະພູມສູງ, ຜົນກະທົບຕໍ່ຄຸນນະພາບຂອງຜະລິດຕະພັນ.

ນີ້ເຮັດໃຫ້ສອງຄວາມຕ້ອງການທີ່ສໍາຄັນສໍາລັບອຸປະກອນ extrusion: ທໍາອິດ, ຄວາມອາດສາມາດຄວບຄຸມອຸນຫະພູມທີ່ຊັດເຈນ, ເຊິ່ງສາມາດຄວບຄຸມອຸນຫະພູມການປຸງແຕ່ງຢ່າງເຄັ່ງຄັດພາຍໃນຂອບເຂດທີ່ດີທີ່ສຸດຂອງພາດສະຕິກວິສະວະກໍາ, ຫຼີກລ້ຽງການ overheating ທ້ອງຖິ່ນ, ແລະຄວາມແມ່ນຍໍາຂອງການຄວບຄຸມອຸນຫະພູມຄວນຈະສາມາດບັນລຸ ± 1 ℃; ທີສອງ, ເວລາທີ່ຢູ່ອາໄສສັ້ນ, which can reduce the time that the material stays in the extruder barrel, avoid thermal decomposition and hydrolytic degradation. Twin-screw extruders have the advantages of short residence time (ປົກກະຕິແລ້ວ 1-5 ນາທີ) ແລະການຄວບຄຸມອຸນຫະພູມທີ່ຊັດເຈນ, which are more suitable for engineering plastics processing than single-screw extruders (ເວລາທີ່ຢູ່ອາໄສ 5-10 ນາທີ).

2.1.2 High Requirements on Mixing and Dispersing Effect

In engineering plastics processing, it is often necessary to add modifiers (such as glass fiber, ເສັ້ນໄຍກາກບອນ, ທາລກ, ຕ້ານໄຟ, ເຂົ້າກັນໄດ້) to improve the performance of the product (such as reinforcing, toughening, ທົນໄຟ). ຕົວຢ່າງ, adding glass fiber to PA can improve its strength and dimensional stability; adding flame retardants to PBT can improve its flame retardancy. The uniform mixing and dispersion of modifiers in the engineering plastic matrix is crucial to the performance of the final product. If the mixing and dispersing effect is poor, the modifiers will agglomerate, resulting in uneven performance of the product, and even reduce the mechanical properties of the product.

This requires the extrusion equipment to have strong shearing force and mixing capacity. Twin-screw extruders adopt intermeshing co-rotating or counter-rotating twin-screw structure, and the relative movement between the screws can generate strong shear force and kneading force, which can fully break the agglomerates of modifiers, make the modifiers uniformly dispersed in the engineering plastic matrix, and ensure the mixing and dispersing effect. ນອກຈາກນັ້ນ, the modular design of the twin-screw can freely combine different screw elements (ເຊັ່ນ: ອົງປະກອບການຖ່າຍທອດ, ອົງປະກອບປະສົມ, ອົງປະກອບການຕັດ) according to the type of engineering plastic and modifier, further improving the mixing and dispersing effect.

2.1.3 High Requirements on Wear Resistance of Equipment

In the processing of reinforced engineering plastics (such as glass fiber reinforced PA, carbon fiber reinforced PPS), the added glass fiber, carbon fiber and other modifiers have high hardness, which will cause serious wear to the screw and barrel of the extruder during the extrusion process. If the screw and barrel have poor wear resistance, they will be worn quickly, resulting in reduced shearing force and mixing capacity of the extruder, affecting the product quality and reducing the service life of the equipment.

This requires the screw and barrel of the extruder to be made of high-quality wear-resistant materials and processed by advanced manufacturing technology. Our HTS series extruders adopt imported wear-resistant alloy steel for the screw and barrel, and undergo bimetallic composite treatment or laser cladding treatment, which greatly improves the wear resistance and corrosion resistance of the screw and barrel, and can adapt to the processing of reinforced engineering plastics with high hardness modifiers.

2.1.4 High Requirements on Processing Fluidity and Pressure Control

Some engineering plastics (such as PPS, PEEK) have high viscosity and poor processing fluidity, which require the extruder to have strong conveying capacity and pressure control capacity to ensure the smooth progress of extrusion. If the conveying capacity is insufficient or the pressure control is unstable, it will cause uneven extrusion speed, unstable product size, and even equipment blockage.

Twin-screw extruders have strong conveying capacity and stable pressure control capacity. The intermeshing of the twin screws can generate strong pumping force, which can effectively convey high-viscosity engineering plastic materials; ໃນເວລາດຽວກັນ, extruder ໄດ້ຖືກຕິດຕັ້ງດ້ວຍເຊັນເຊີຄວາມກົດດັນທີ່ມີຄວາມແມ່ນຍໍາສູງ, which can monitor the extrusion pressure in real time and adjust the screw speed and feeding speed automatically to ensure the stability of the extrusion pressure and the smooth progress of processing.

2.2 Working Principle and Process Flow of Engineering Plastics Twin-Screw Extrusion

The twin-screw extrusion process of engineering plastics is a complex physical and chemical process, ເຊິ່ງກ່ຽວຂ້ອງກັບການໂຕ້ຕອບຂອງປັດໃຈຫຼາຍຢ່າງເຊັ່ນ: ອຸນຫະພູມ, ຄວາມກົດດັນ, ແຮງຕັດແລະເວລາ. The core purpose is to melt and plasticize the engineering plastic raw materials and modifiers, mix them uniformly, and then extrude them into the required shape (such as particles, ທໍ່, ແຜ່ນ, ເສັ້ນໃຍ) through the die head. ຫຼັກການການເຮັດວຽກສະເພາະແລະການໄຫຼຂອງຂະບວນການແມ່ນດັ່ງຕໍ່ໄປນີ້:

2.2.1 ການຮັກສາວັດຖຸດິບ

Raw material pretreatment is the foundation of engineering plastics extrusion processing, which directly affects the processing effect and product quality. The raw materials of engineering plastics mainly include engineering plastic resin (ເຊັ່ນ PA, PC, POM), modifiers (such as glass fiber, ເສັ້ນໄຍກາກບອນ, ທາລກ, ຕ້ານໄຟ), ເຂົ້າກັນໄດ້, lubricants and other additives. The pretreatment steps are as follows:

Drying Treatment: Most engineering plastics (ເຊັ່ນ PA, PBT, PPS) ມີການດູດຊຶມນ້ໍາສູງ, and the moisture in the raw materials will cause hydrolytic degradation during high-temperature processing, resulting in product defects (such as bubbles, ຮອຍແຕກ, reduced mechanical properties). ເພາະສະນັ້ນ, the raw materials must be dried before processing. The drying temperature and time are determined according to the type of engineering plastic: ຕົວຢ່າງ, PA6 is dried at 80-100℃ for 4-6 ຊົ່ວໂມງ, PA66 is dried at 100-120℃ for 6-8 ຊົ່ວໂມງ, PBT is dried at 120-140℃ for 2-4 ຊົ່ວໂມງ, PPS is dried at 150-160℃ for 3-5 ຊົ່ວໂມງ. ຄວາມຊຸ່ມຊື່ນຂອງວັດຖຸດິບແຫ້ງຄວນໄດ້ຮັບການຄວບຄຸມຂ້າງລຸ່ມນີ້ 0.1%-0.2%.
Premixing Treatment: ອີງຕາມອັດຕາສ່ວນສູດ, the dried engineering plastic resin, modifiers and additives are put into a high-speed mixer for premixing. The purpose of premixing is to make the modifiers and additives uniformly adhere to the surface of the resin particles, improve the mixing effect during extrusion, and avoid local agglomeration of modifiers. ຄວາມໄວການປະສົມໂດຍທົ່ວໄປແມ່ນ 800-1200 rpm, ແລະເວລາປະສົມແມ່ນ 5-10 ນາທີ. For some modifiers with poor compatibility (such as glass fiber and PA), a compatibilizer should be added during premixing to improve the compatibility between the modifier and the resin.
ການຂັດແລະ Sieving: For engineering plastic resins with large particle size or modifiers with uneven particle size (such as glass fiber), crushing and sieving treatment should be carried out to ensure the uniformity of raw materials and avoid affecting the mixing and dispersing effect during extrusion. ຂະຫນາດຂອງອະນຸພາກຂອງວັດຖຸດິບ crushed ຄວນໄດ້ຮັບການຄວບຄຸມຢູ່ທີ່ 20-40 ຕາຫນ່າງ.

2.2.2 ການໃຫ້ອາຫານ ແລະການຂົນສົ່ງ

The premixed raw materials are sent to the feeding hopper of the twin-screw extruder through a screw feeder or a belt feeder. ອຸປະກອນການໃຫ້ອາຫານຂອງ extruder ປົກກະຕິແລ້ວແມ່ນອຸປະກອນທີ່ມີຫນ້າທີ່ຄວບຄຸມຄວາມໄວການແປງຄວາມຖີ່, which can adjust the feeding speed according to the screw speed and extrusion speed to ensure that the materials enter the extrusion cavity stably and uniformly, avoiding material accumulation or insufficient feeding. The feeding hopper is also equipped with a drying device to prevent the raw materials from absorbing moisture again during feeding.

2.2.3 ການລະລາຍ, Mixing and Shearing

ວັດສະດຸທີ່ເຂົ້າໄປໃນຮູ extrusion ຂອງ extruder twin-screw ແມ່ນ pushed ໄປຂ້າງຫນ້າຢ່າງຕໍ່ເນື່ອງໂດຍ screws ພືດຫມູນວຽນ.. ຢູ່ຕາມໂກນ extrusion ແມ່ນປະກອບດ້ວຍ screw ແລະ barrel, ແລະປະລິມານຂອງຮູ extrusion ຄ່ອຍໆຫຼຸດລົງຕາມທິດທາງແກນ. ເມື່ອສະກູຫມຸນ, ອຸປະກອນການໄດ້ຖືກບີບອັດຄ່ອຍໆພາຍໃຕ້ການປະຕິບັດຂອງ screws ແລະ barrel ໄດ້, ແລະຄວາມກົດດັນໃນຮູ extrusion ຄ່ອຍໆເພີ່ມຂຶ້ນ (generally 5-15MPa).

ໃນເວລາດຽວກັນ, ວັດສະດຸແມ່ນຂຶ້ນກັບແຮງ shear ທີ່ເຂັ້ມແຂງແລະແຮງ friction ທີ່ສ້າງຂຶ້ນໂດຍການເຄື່ອນໄຫວທີ່ກ່ຽວຂ້ອງລະຫວ່າງ screws ແລະ barrel ໄດ້., ເຊັ່ນດຽວກັນກັບການບິນລະຫວ່າງສະກູ. The shear force and friction force can fully break the agglomerates of modifiers, make the modifiers uniformly dispersed in the melted engineering plastic resin, and promote the fusion and compatibility between the modifier and the resin. ຜົນບັງຄັບໃຊ້ friction ຍັງສາມາດສ້າງຈໍານວນທີ່ແນ່ນອນຂອງຄວາມຮ້ອນ, ເຊິ່ງລວມກັບຄວາມຮ້ອນພາຍນອກຂອງຖັງ (ການໃຫ້ຄວາມຮ້ອນໄຟຟ້າຫຼືຄວາມຮ້ອນອາຍ) to make the engineering plastic resin gradually melt and plasticize.

ຖັງຂອງ extruder ປົກກະຕິແລ້ວແບ່ງອອກເປັນ 4-6 ພາກສ່ວນຄວບຄຸມອຸນຫະພູມ (ພາກສ່ວນການໃຫ້ອາຫານ, ພາກສ່ວນການລະລາຍ, ສ່ວນປະສົມ, ພາກສ່ວນ homogenizing, ພາກສ່ວນຫົວຕາຍ), and the temperature of each section is precisely controlled according to the type of engineering plastic. ຕົວຢ່າງ, when processing PA66+GF30 (glass fiber reinforced PA66), the temperature of the feeding section is 120-140℃, the melting section is 250-260℃, the mixing section is 260-270℃, the homogenizing section is 250-260℃, and the die head section is 240-250℃. The precise temperature control can ensure that the resin is fully melted without thermal decomposition, and the modifiers are uniformly dispersed.

2.2.4 Extrusion and Shaping

ໄດ້ melted ຢ່າງເຕັມສ່ວນ, ອຸປະກອນການປະສົມແລະການກະແຈກກະຈາຍແມ່ນ pushed ກັບຫົວຕາຍຂອງ extruder ໂດຍ screws ໄດ້. The die head is designed according to the shape of the final product: for the production of engineering plastic compounds (ເມັດ), the die head is equipped with multiple circular die holes (the number and size of die holes are determined according to the particle size of the granules); for the production of pipes, ແຜ່ນ, ເສັ້ນໃຍ, the die head is designed into corresponding shapes (such as circular die for pipes, flat die for sheets).

The material is extruded from the die head at a high speed to form continuous semi-finished products (such as strips for granules, ທໍ່, ແຜ່ນ). ອຸນຫະພູມຂອງຫົວຕາຍແມ່ນຕ່ໍາກວ່າເລັກນ້ອຍຂອງພາກສ່ວນ homogenizing, which can prevent the material from decomposing due to excessive temperature and ensure the shaping effect of the semi-finished products. The extrusion speed is controlled according to the type of engineering plastic and the shape of the product, generally ranging from 0.5-5m/min.

2.2.5 Cooling and Solidification

The extruded semi-finished products are sent to a cooling device for rapid cooling and solidification. The cooling method is determined according to the shape of the product: for strips (granule production), water tank cooling is usually used, and the cooling water temperature is controlled at 20-30℃, ແລະເວລາເຢັນແມ່ນ 2-5 ນາທີ; for pipes and sheets, air cooling or water spray cooling is used, and the cooling speed should be controlled to avoid product deformation due to uneven cooling. Rapid cooling can make the semi-finished products solidify quickly, maintain the shape and size of the products, and improve the mechanical properties of the products.

2.2.6 Cutting and Post-Processing

After cooling and solidification, the semi-finished products are processed into the final product through cutting or other post-processing steps. For the production of engineering plastic compounds (ເມັດ), the cooled strips are sent to a granulator for cutting, and the granulator is equipped with a rotary knife, which can cut the strips into granular products with uniform size (ຂະຫນາດຂອງອະນຸພາກໂດຍທົ່ວໄປແມ່ນ 2-5mm, ເຊິ່ງສາມາດປັບໄດ້ຕາມຄວາມຕ້ອງການຂອງລູກຄ້າ). For the production of pipes and sheets, the cooled semi-finished products are cut into the required length through a cutting machine; for the production of fibers, the cooled filaments are drawn and wound to form fiber products.

ນອກຈາກນັ້ນ, the final product also needs to undergo post-processing steps such as screening, inspection and packaging. The screening step is to remove unqualified products (ເຊັ່ນ: ໃຫຍ່ເກີນໄປ, ອະນຸພາກຂະຫນາດນ້ອຍເກີນໄປຫຼື agglomerated); the inspection step is to detect the performance (such as mechanical strength, ຄວາມຕ້ານທານຄວາມຮ້ອນ, ຄວາມຖືກຕ້ອງຂອງມິຕິລະດັບ) of the product to ensure that it meets the customer’s requirements; the packaging step is to package the qualified product in a sealed and moisture-proof manner to prevent the product from absorbing moisture and affecting the quality.

2.3 Key Factors Affecting Engineering Plastics Twin-Screw Extrusion Effect

The effect of twin-screw extrusion directly affects the quality and performance of engineering plastic products. There are many factors affecting the extrusion effect, ຕົ້ນຕໍລວມທັງຄຸນລັກສະນະວັດຖຸດິບ, ອັດຕາສ່ວນສູດ, ຜົນກະທົບ premixing, ຕົວກໍານົດການ extrusion ແລະໂຄງສ້າງຫົວຕາຍ. Mastering these key factors and making scientific adjustments can ensure the stability of the extrusion effect and the consistency of product quality.

2.3.1 ລັກສະນະວັດຖຸດິບ

ປະເພດ, ຂະໜາດອະນຸພາກ, moisture content and purity of raw materials have a great impact on the extrusion effect. ຕົວຢ່າງ, the particle size of engineering plastic resin and modifiers should be uniform; if the particle size is uneven, it will lead to uneven melting and mixing of materials. The moisture content of raw materials must be strictly controlled below 0.1%-0.2%; ຖ້າຄວາມຊຸ່ມຊື່ນສູງເກີນໄປ, it will cause hydrolytic degradation of the material and bubbles in the product. ຄວາມບໍລິສຸດຂອງວັດຖຸດິບຍັງມີຄວາມສໍາຄັນຫຼາຍ; impurities ໃນວັດຖຸດິບ (such as metals, ແກນ, ຂີ້ຝຸ່ນ) will not only affect the product quality, ແຕ່ຍັງໃສ່ screw ແລະ barrel ຂອງ extruder ໄດ້, ແລະແມ້ກະທັ້ງເຮັດໃຫ້ອຸປະກອນອຸດຕັນ.

2.3.2 ອັດຕາສ່ວນສູດ

The formula ratio of engineering plastic compounds (the ratio of resin, modifiers and additives) is the key to determining the performance of the product. The type and dosage of modifiers should be determined according to the performance requirements of the product. ຕົວຢ່າງ, ເພີ່ມ 20%-40% of glass fiber to PA can significantly improve its strength and dimensional stability, but excessive glass fiber will reduce the toughness and processing fluidity of the product. ປະເພດ ແລະປະລິມານຂອງສານເຕີມແຕ່ງຍັງຈໍາເປັນຕ້ອງຖືກຈັບຄູ່ກັນຢ່າງສົມເຫດສົມຜົນ: compatibilizers can improve the compatibility between modifiers and resin, and the dosage is generally 0.5%-2%; lubricants can reduce the friction between materials and equipment, ປັບປຸງການປຸງແຕ່ງ fluidity, and the dosage is generally 0.3%-1%; antioxidants can prevent the material from thermal oxidation degradation during processing, and the dosage is generally 0.1%-0.5%.

2.3.3 ເອັບເຟັກການປະສົມກ່ອນ

Premixing is the foundation of extrusion processing. The uniformity of premixing directly affects the mixing and dispersing effect of modifiers during extrusion. ຖ້າ premixing ບໍ່ສະເຫມີກັນ, the modifiers cannot be uniformly adhered to the surface of the resin, resulting in local agglomeration of modifiers, uneven mixing of materials during extrusion, and reduced product performance. ເພື່ອຮັບປະກັນຜົນກະທົບ premixing, ມັນເປັນສິ່ງຈໍາເປັນທີ່ຈະຄວບຄຸມຄວາມໄວການປະສົມ, ເວລາປະສົມແລະອຸນຫະພູມປະສົມ: the mixing speed is 800-1200 rpm, ເວລາປະສົມແມ່ນ 5-10 ນາທີ, ແລະອຸນຫະພູມປະສົມໄດ້ຖືກຄວບຄຸມຢູ່ທີ່ 40-60 ℃ (ອຸນຫະພູມທີ່ເຫມາະສົມສາມາດປັບປຸງການຍຶດຕິດຂອງສານເຕີມແຕ່ງແລະສົ່ງເສີມການປະສົມເປັນເອກະພາບ).

2.3.4 ຕົວກໍານົດການ Extrusion

Extrusion parameters are the most important factors affecting the extrusion effect, ສ່ວນໃຫຍ່ລວມທັງຄວາມໄວ screw, ອຸນຫະພູມ extrusion ແລະຄວາມກົດດັນ extrusion.

ຄວາມໄວ Screw: The screw speed of twin-screw extruders for engineering plastics generally ranges from 100 ກັບ 1000 rpm. Our HTS series extruders can reach a maximum speed of 1000 rpm. ຄວາມໄວຂອງ screw ສູງຂຶ້ນ, ຫຼາຍແຮງ shear ແລະແຮງ friction ທີ່ໄດ້ຮັບໂດຍວັດສະດຸ, the better the mixing and dispersing effect of modifiers, ແລະປະສິດທິພາບການຜະລິດສູງຂຶ້ນ. ແນວໃດກໍ່ຕາມ, ຖ້າຄວາມໄວຂອງ screw ແມ່ນສູງເກີນໄປ, ເວລາທີ່ຢູ່ອາໄສຂອງວັດສະດຸໃນຮູ extrusion ແມ່ນສັ້ນເກີນໄປ, resulting in incomplete melting of the resin, insufficient mixing of materials, and uneven product quality; ຖ້າຄວາມໄວຂອງສະກູຕໍ່າເກີນໄປ, ແຮງ shear ແລະແຮງ friction ບໍ່ພຽງພໍ, the modifiers cannot be fully dispersed, ແລະປະສິດທິພາບການຜະລິດແມ່ນຕໍ່າ. The screw speed should be adjusted according to the type of engineering plastic and the type of modifier: for high-viscosity engineering plastics (such as PPS, PEEK), a lower screw speed is needed to ensure sufficient melting and mixing; for reinforced engineering plastics (such as glass fiber reinforced PA), a higher screw speed is needed to ensure the uniform dispersion of glass fiber.
ອຸນຫະພູມ extrusion: The extrusion temperature is the key to ensuring the melting and plasticization of engineering plastics. The temperature of each section of the barrel and die head must be precisely controlled according to the type of engineering plastic. ອຸນຫະພູມຂອງພາກສ່ວນການໃຫ້ອາຫານແມ່ນຕ່ໍາ (slightly higher than the drying temperature of the raw materials), ເຊິ່ງສ່ວນໃຫຍ່ແມ່ນເພື່ອປ້ອງກັນບໍ່ໃຫ້ວັດສະດຸຈາກການອົບແລະຮັບປະກັນການໃຫ້ອາຫານກ້ຽງ; ອຸນຫະພູມຂອງສ່ວນ melting ແມ່ນຂະຫນາດກາງ, which is mainly to promote the melting and plasticization of the resin; ອຸນຫະພູມຂອງສ່ວນປະສົມແມ່ນສູງກວ່າ, ເຊິ່ງສ່ວນໃຫຍ່ແມ່ນເພື່ອເສີມຂະຫຍາຍຜົນກະທົບ shear ແລະປະສົມ, and promote the uniform dispersion of modifiers; ອຸນຫະພູມຂອງພາກສ່ວນ homogenizing ແມ່ນຕ່ໍາກວ່າສ່ວນປະສົມເລັກນ້ອຍ, ເຊິ່ງສ່ວນໃຫຍ່ແມ່ນເພື່ອຮັບປະກັນອຸນຫະພູມທີ່ເປັນເອກະພາບແລະຄວາມຫນືດຂອງວັດສະດຸ, ແລະຫຼີກເວັ້ນການທໍາລາຍຄວາມຮ້ອນ; ອຸນຫະພູມຂອງພາກສ່ວນຫົວຕາຍແມ່ນຕ່ໍາເລັກນ້ອຍກ່ວາພາກສ່ວນ homogenizing, which is to ensure the shaping effect of the semi-finished products. The temperature control precision should reach ±1℃ to avoid local overheating and thermal decomposition of the material.
ຄວາມກົດດັນ extrusion: The extrusion pressure of engineering plastics twin-screw extrusion generally ranges from 5 to 15MPa. ຄວາມກົດດັນໃນຮູ extrusion ສ່ວນໃຫຍ່ແມ່ນຖືກກໍານົດໂດຍອັດຕາສ່ວນການບີບອັດຂອງ screw ໄດ້, ຂະຫນາດຂຸມຕາຍແລະຄວາມໄວຂອງ screw. ຄວາມກົດດັນ extrusion ສູງຂຶ້ນ, the better the mixing and dispersing effect of materials, and the denser the product. ແນວໃດກໍ່ຕາມ, ຖ້າຄວາມກົດດັນສູງເກີນໄປ, ມັນຈະເພີ່ມການບໍລິໂພກພະລັງງານແລະການສວມໃສ່ຂອງອຸປະກອນ, ແລະແມ້ກະທັ້ງເຮັດໃຫ້ຫົວຕາຍເພື່ອຕັນ; ຖ້າຄວາມກົດດັນຕໍ່າເກີນໄປ, ວັດສະດຸບໍ່ສາມາດຖືກບີບອັດແລະປະສົມຢ່າງເຕັມສ່ວນ, the product is loose, ແລະການປະຕິບັດແມ່ນບໍ່ຫມັ້ນຄົງ. The extrusion pressure should be adjusted according to the type of engineering plastic and the shape of the product: for high-viscosity materials and products with small die holes, a higher extrusion pressure is needed.

2.3.5 ໂຄງສ້າງຫົວຕາຍ

The die head structure mainly includes the shape, size and number of die holes, which directly affects the shaping effect and quality of the product. For the production of engineering plastic compounds (ເມັດ), the die head should be equipped with multiple uniform die holes, and the size of the die holes should be matched with the particle size of the product; for the production of pipes and sheets, the die head should be designed according to the shape and size of the product, and the flow channel of the die head should be smooth to avoid material accumulation and local overheating. The die head should also be equipped with a temperature control device to ensure the uniform temperature of the die head and the stable shaping of the product.

3. Our HTS Series Extruders: Professional Solutions for Engineering Plastics Processing

ພວກເຮົາໄດ້ມີສ່ວນຮ່ວມດົນນານໃນການຄົ້ນຄວ້າ, development and production of high-performance twin-screw extruders, and have accumulated rich experience in the field of engineering plastics processing. According to the processing characteristics of engineering plastics (sensitivity to overheating and hydrolytic degradation, high requirements on mixing and dispersing effect, viscosity ສູງ) and application needs, we have developed the HTS series twin-screw extruders specially for engineering plastics processing. Our HTS series extruders adopt high-torque gearboxes, with a specific torque of 14Nm/cm³ and a maximum speed of up to 1000rpm, which can obtain higher output, shorter residence time, better dispersibility and more precise temperature control, perfectly adapting to the processing needs of various engineering plastics.

3.1 Core Advantages of HTS Series Extruders for Engineering Plastics Processing

3.1.1 High Torque and High Speed, ປະສິດທິພາບການຜະລິດສູງ

Engineering plastics have high viscosity and poor processing fluidity, which require the extruder to have strong torque and conveying capacity. Our HTS series extruders adopt high-torque gearboxes independently developed and manufactured by us (ຊຸດ HTS PLUS ແລະຊຸດ HTS SUPER) or imported from leading European manufacturers (ຊຸດ HTS BASIC), with a specific torque of 14Nm/cm³, which is much higher than that of ordinary twin-screw extruders (general torque is 8-12Nm/cm³). The high torque design ensures that the extruder can stably convey high-viscosity engineering plastic materials, avoid material accumulation and equipment blockage, and improve the stability of the extrusion process.

ໃນເວລາດຽວກັນ, the HTS series extruders have a high speed design, with a maximum speed of up to 1000rpm. The high speed can generate strong shear force and mixing force, which can fully break the agglomerates of modifiers, make the modifiers uniformly dispersed in the resin matrix, and improve the mixing and dispersing effect. ນອກຈາກນັ້ນ, the high speed design also greatly improves the production efficiency: ເມື່ອທຽບກັບ extruders ທໍາມະດາ, the production efficiency of HTS series extruders can be increased by 30%-50%, which can meet the large-scale production needs of engineering plastics enterprises.

3.1.2 Short Residence Time, Effectively Avoiding Thermal Degradation

As engineering plastics are sensitive to overheating and hydrolytic degradation, the residence time of materials in the extruder is crucial. Our HTS series extruders adopt an optimized screw structure and barrel design, with a short residence time of only 1-3 ນາທີ, which is much shorter than that of ordinary twin-screw extruders (5-10 ນາທີ) and single-screw extruders (10-15 ນາທີ). The short residence time can effectively reduce the contact time between the material and high temperature, avoid thermal decomposition and hydrolytic degradation of the material, and ensure the mechanical properties and heat resistance of the product.

ນອກຈາກນັ້ນ, the screw of the HTS series extruders adopts a modular design, and different screw elements can be freely combined according to the type of engineering plastic, which can further adjust the residence time of the material, ensuring that different types of engineering plastics can obtain the optimal residence time during processing.

3.1.3 ການຄວບຄຸມອຸນຫະພູມທີ່ຊັດເຈນ, ປະສິດທິພາບຄົງທີ່

The HTS series extruders adopt an advanced intelligent temperature control system, ເຊິ່ງສາມາດຮັບຮູ້ການຄວບຄຸມທີ່ຊັດເຈນຂອງອຸນຫະພູມຂອງແຕ່ລະພາກສ່ວນຂອງຖັງແລະຫົວຕາຍ. The temperature control precision can reach ±1℃, ເຊິ່ງສາມາດຄວບຄຸມອຸນຫະພູມການປຸງແຕ່ງຢ່າງເຄັ່ງຄັດພາຍໃນຂອບເຂດທີ່ດີທີ່ສຸດຂອງພາດສະຕິກວິສະວະກໍາ, avoid local overheating and thermal decomposition of the material. ລະບົບຄວບຄຸມອຸນຫະພູມແມ່ນອຸປະກອນທີ່ມີການຕິດຕາມເວລາທີ່ແທ້ຈິງແລະຟັງຊັນປຸກ: if the temperature of any section exceeds the set range, ລະບົບຈະອອກການແຈ້ງເຕືອນໃຫ້ທັນເວລາ, ແລະແມ້ກະທັ້ງປັບອັດຕະໂນມັດພະລັງງານຄວາມຮ້ອນຫຼືປິດອຸປະກອນຖ້າຫາກວ່າມີຄວາມຈໍາເປັນ, ເພື່ອຫຼີກເວັ້ນຄວາມລົ້ມເຫຼວຂອງອຸປະກອນແລະບັນຫາຄຸນນະພາບຂອງຜະລິດຕະພັນ.

ນອກຈາກນັ້ນ, the barrel of the HTS series extruders adopts a double-layer jacket design, which can realize rapid heating and cooling, and improve the response speed of temperature control. The die head is also equipped with an independent temperature control device, which ensures the uniform temperature of the die head and the stable shaping of the product.

3.1.4 ຜົນກະທົບການປະສົມແລະກະຈາຍທີ່ດີເລີດ

The HTS series extruders adopt an intermeshing co-rotating twin-screw structure, ດ້ວຍສະກູທີ່ສົມເຫດສົມຜົນ, ການອອກແບບອັດຕາສ່ວນການນໍາພາແລະການບີບອັດ. intermeshing ແລະ rotating ຂອງ screws ຄູ່ແຝດສາມາດສ້າງແຮງ shear ທີ່ເຂັ້ມແຂງແລະກໍາລັງ kneading, which can fully break the agglomerates of modifiers (such as glass fiber, ເສັ້ນໄຍກາກບອນ, ທາລກ), make the modifiers uniformly dispersed in the engineering plastic resin matrix, and ensure the mixing and dispersing effect. The mixing uniformity of the HTS series extruders can reach more than 95%, which is much higher than that of ordinary twin-screw extruders (85%-90%).

The screw of the HTS series extruders adopts a modular design, and different types of screw elements (ເຊັ່ນ: ອົງປະກອບການຖ່າຍທອດ, ອົງປະກອບປະສົມ, ອົງປະກອບການຕັດ) can be freely combined according to the type of engineering plastic and modifier. ຕົວຢ່າງ, when processing reinforced engineering plastics with glass fiber, more shearing elements can be configured to enhance the shearing effect and ensure the uniform dispersion of glass fiber; when processing engineering plastics with high viscosity (such as PPS), more mixing elements can be configured to improve the mixing effect and ensure the uniform viscosity of the material.

3.1.5 ທົນທານຕໍ່ການສວມໃສ່ສູງ, ຊີວິດການບໍລິການຍາວ

In the processing of reinforced engineering plastics (such as glass fiber reinforced PA, carbon fiber reinforced PPS), the added modifiers have high hardness, which will cause serious wear to the screw and barrel of the extruder. Our HTS series extruders adopt high-quality wear-resistant materials and advanced manufacturing technology to ensure the wear resistance of the core components.

The screw and barrel of the HTS series extruders are made of imported wear-resistant alloy steel (ເຊັ່ນ 38CrMoAlA), and undergo bimetallic composite treatment or laser cladding treatment. The surface hardness of the screw and barrel can reach ≥65 HRC (ຊຸດ HTS BASIC) and ≥70 HRC (ຊຸດ HTS PLUS ແລະຊຸດ HTS SUPER), ເຊິ່ງມີຄວາມທົນທານຕໍ່ການສວມໃສ່ທີ່ເຂັ້ມແຂງທີ່ສຸດແລະການຕໍ່ຕ້ານ corrosion, and can effectively resist the wear caused by high-hardness modifiers. ນີ້ຢ່າງຫຼວງຫຼາຍຂະຫຍາຍຊີວິດການບໍລິການຂອງ screw ແລະ barrel ໄດ້: the service life of the screw and barrel of the HTS series extruders is 2-3 ເທົ່າຂອງ extruders ທໍາມະດາ, reducing the frequency of component replacement and the maintenance cost of the equipment.

ນອກຈາກນັ້ນ, ພວກເຮົາຍັງໃຫ້ບໍລິການກວດສອບການສວມໃສ່ແບບມືອາຊີບສໍາລັບສະກູແລະຖັງ. ທີມງານດ້ານວິຊາການຂອງພວກເຮົາຈະກວດສອບລະດັບສວມໃສ່ຂອງສະກູແລະຖັງສໍາລັບລູກຄ້າເປັນປະຈໍາ, ອອກບົດລາຍງານການສວມໃສ່ຢ່າງລະອຽດ, ແລະເອົາຄໍາແນະນໍາການທົດແທນແລະການບໍາລຸງຮັກສາເປົ້າຫມາຍ, ຮັບປະກັນວ່າລູກຄ້າພຽງແຕ່ປ່ຽນອົງປະກອບໃນເວລາທີ່ຈໍາເປັນ, ຫຼີກລ່ຽງສິ່ງເສດເຫຼືອທີ່ບໍ່ຈໍາເປັນ.

3.1.6 ຂອບເຂດຄໍາຮ້ອງສະຫມັກກວ້າງ, ຄວາມຍືດຫຍຸ່ນທີ່ເຂັ້ມແຂງ

The HTS series extruders have a wide application range, which can adapt to the processing needs of various engineering plastics, including general engineering plastics (PA, PC, POM, PET, PBT) and special engineering plastics (PPS, PEEK, PSU, PES). The extruders can also adapt to the processing of various modified engineering plastics, such as reinforced engineering plastics (glass fiber reinforced, carbon fiber reinforced), toughened engineering plastics, flame-retardant engineering plastics, antistatic engineering plastics, ແລະອື່ນໆ.

The modular design of the HTS series extruders (screw, ຖັງ, ຫົວຕາຍ, ແລະອື່ນໆ) ເຮັດໃຫ້ການທົດແທນອົງປະກອບສະດວກແລະໄວ. When customers need to adjust the product type (such as switching from PA processing to PPS processing) or modify the formula, ພວກເຂົາພຽງແຕ່ຕ້ອງການທົດແທນອົງປະກອບທີ່ສອດຄ້ອງກັນ, ໂດຍບໍ່ມີການປ່ຽນອຸປະກອນທັງຫມົດ, ເຊິ່ງຫຼຸດຜ່ອນຄ່າໃຊ້ຈ່າຍໃນການຫັນປ່ຽນອຸປະກອນແລະປັບປຸງຄວາມຍືດຫຍຸ່ນແລະການປັບຕົວຂອງອຸປະກອນ. ນອກຈາກນັ້ນ, the HTS series extruders can also be matched with different auxiliary equipment (ເຊັ່ນເຄື່ອງປະສົມຄວາມໄວສູງ, ເຄື່ອງອົບແຫ້ງ, ເຄື່ອງເຮັດຄວາມເຢັນ, ເຄື່ອງຍ່ອຍ, ເຄື່ອງກວດ, ເຄື່ອງຫຸ້ມຫໍ່) to form a complete automatic production line, realizing ການຜະລິດຢ່າງຕໍ່ເນື່ອງຈາກ pretreatment ວັດຖຸດິບກັບການຫຸ້ມຫໍ່ຜະລິດຕະພັນ.

3.1.7 Intelligent Control, ການປະຕິບັດງ່າຍດາຍແລະບໍາລຸງຮັກສາ

The HTS series extruders adopt a PLC intelligent control system and a touch screen operation interface, ເຊິ່ງແມ່ນງ່າຍດາຍແລະ intuitive, ງ່າຍທີ່ຈະປະຕິບັດງານ. ລະບົບສາມາດເກັບຮັກສາຫຼາຍຊຸດຂອງສູດຜະລິດຕະພັນແລະຕົວກໍານົດການປະມວນຜົນ. When customers produce different types of engineering plastics, ພວກເຂົາພຽງແຕ່ຕ້ອງການໂທຫາສູດແລະຕົວກໍານົດການທີ່ສອດຄ້ອງກັນ, ໂດຍບໍ່ມີການດີບັກຊ້ຳໆ, ເຊິ່ງປະຫຍັດເວລາແລະປັບປຸງປະສິດທິພາບການຜະລິດ.

The system is also equipped with a real-time monitoring function, which can monitor the key parameters of the extrusion process (such as temperature, ຄວາມກົດດັນ, ຄວາມໄວ screw, ຄວາມໄວການໃຫ້ອາຫານ) in real time, and record the production data (such as output, processing time) for later query and analysis. For the HTS SUPER series extruders, we also provide a cloud control function, which can realize remote parameter adjustment, production data monitoring and predictive maintenance of equipment, realizing intelligent production management.

ນອກຈາກນັ້ນ, the HTS series extruders adopt a reasonable structural design, which makes the maintenance more convenient. ສະກູ, ຖັງ, ຫົວຕາຍແລະອົງປະກອບອື່ນໆສາມາດຖອດອອກແລະປະກອບຢ່າງໄວວາ, ເຊິ່ງຫຼຸດຜ່ອນເວລາການບໍາລຸງຮັກສາແລະຄວາມເຂັ້ມຂົ້ນຂອງແຮງງານ. ທີມງານບໍລິການຫລັງການຂາຍຂອງພວກເຮົາຈະສະຫນອງການຕິດຕັ້ງແບບມືອາຊີບ, ການບໍລິການຄະນະກໍາມະແລະການຝຶກອົບຮົມສໍາລັບລູກຄ້າ, ຮັບປະກັນໃຫ້ລູກຄ້າສາມາດໃຊ້ອຸປະກອນໄດ້ຢ່າງຄ່ອງແຄ້ວ.

3.2 HTS Series Extruder Product Types and Their Adaptation to Engineering Plastics

In order to meet the diverse processing needs of engineering plastics enterprises of different scales and product types, we have launched three main product types in the HTS series: ຊຸດ HTS BASIC, ຊຸດ HTS PLUS ແລະຊຸດ HTS SUPER. ແຕ່ລະຊຸດມີລັກສະນະຂອງຕົນເອງ ແລະສະຖານະການປັບຕົວເປົ້າໝາຍ, ເຊິ່ງລູກຄ້າສາມາດເລືອກໄດ້ຕາມຂະໜາດການຜະລິດຂອງຕົນເອງ, ປະເພດຜະລິດຕະພັນ, ງົບປະມານ ແລະປັດໃຈອື່ນໆ.

3.2.1 HTS BASIC Series Extruders: Flexible and Cost-Effective Choice for General Engineering Plastics

The HTS BASIC series extruders are a cost-effective product series designed for engineering plastics processing enterprises with medium and small production scales or initial entry into the industry. ຊຸດຂອງ extruders ນີ້ໃຊ້ເກຍແຮງບິດຂະຫນາດກາງຈາກຜູ້ຜະລິດຊັ້ນນໍາຂອງເອີຣົບ, ເຊິ່ງມີຄວາມໄດ້ປຽບຂອງການປະຕິບັດທີ່ຫມັ້ນຄົງ, ສຽງຕ່ໍາ, ປະສິດທິພາບສູງແລະຊີວິດການບໍລິການຍາວ. The medium-torque design (specific torque 10-12Nm/cm³) can meet the processing needs of most general engineering plastics (such as PA6, PA66, POM, PET, PBT) and low-to-medium modified engineering plastics (such as glass fiber reinforced PA with filling amount ≤30%).

ໃນແງ່ຂອງການອອກແບບໂຄງສ້າງ, the HTS BASIC series extruders adopt a twin-screw parallel co-rotating structure, ດ້ວຍເສັ້ນຜ່າສູນກາງສະກູຕັ້ງແຕ່ 30mm ຫາ 65mm, ແລະອັດຕາສ່ວນການບີບອັດ 4-8, which can be adjusted according to the type of engineering plastic. ຖັງແມ່ນເຮັດດ້ວຍເຫຼັກໂລຫະປະສົມທີ່ທົນທານຕໍ່ການສວມໃສ່ດ້ວຍການປິ່ນປົວ nitriding, ແລະສະກູແມ່ນເຮັດດ້ວຍເຫຼັກໂລຫະປະສົມທີ່ທົນທານຕໍ່ການສວມໃສ່ແລະທົນທານຕໍ່ການກັດກ່ອນ, ເຊິ່ງມີຄວາມທົນທານຕໍ່ການສວມໃສ່ທີ່ດີ. ເຄື່ອງ extruder ໄດ້ຖືກຕິດຕັ້ງດ້ວຍລະບົບການຄວບຄຸມ PLC ແລະການໂຕ້ຕອບການດໍາເນີນງານຫນ້າຈໍສໍາຜັດ, ເຊິ່ງສາມາດຮັບຮູ້ການໃຫ້ອາຫານອັດຕະໂນມັດ, ການຄວບຄຸມອຸນຫະພູມອັດຕະໂນມັດ, ການຄວບຄຸມຄວາມກົດດັນອັດຕະໂນມັດແລະການຕັດອັດຕະໂນມັດ, ແລະແມ່ນງ່າຍດາຍແລະງ່າຍທີ່ຈະປະຕິບັດງານ.

ຄວາມສາມາດໃນການຜະລິດຂອງ HTS BASIC series extruders ຕັ້ງແຕ່ 100kg / h ຫາ 500kg / h, which is suitable for medium and small-sized engineering plastics processing enterprises that mainly produce general engineering plastics and low-to-medium modified engineering plastics. ຫນຶ່ງໃນຂໍ້ໄດ້ປຽບທີ່ໃຫຍ່ທີ່ສຸດຂອງຊຸດນີ້ແມ່ນວ່າມັນສາມາດສະຫນອງທາງເລືອກທີ່ມີຄວາມຍືດຫຍຸ່ນໂດຍຜ່ານການປະສົມປະສານການຕັ້ງຄ່າທີ່ແຕກຕ່າງກັນ.. ລູກຄ້າສາມາດເລືອກອົງປະກອບສະກູທີ່ແຕກຕ່າງກັນ, ຕາຍຫົວ, ອຸປະກອນການໃຫ້ອາຫານ, ອຸປະກອນອົບແຫ້ງແລະອຸປະກອນຫຼັງການປຸງແຕ່ງຕາມປະເພດຜະລິດຕະພັນຂອງຕົນ, ຄວາມອາດສາມາດການຜະລິດ ແລະງົບປະມານ, ເພື່ອສ້າງເປັນສາຍການຜະລິດທີ່ເໝາະສົມກັບຄວາມຕ້ອງການຂອງຕົນເອງ. The HTS BASIC series extruders have a reasonable price, ເຊິ່ງສາມາດຊ່ວຍໃຫ້ວິສາຫະກິດຫຼຸດຕົ້ນທຶນລົງທຶນ.

3.2.2 HTS PLUS Series Extruders: High-Performance Choice for Engineering Plastics and Modified Products

ເຄື່ອງ extruders ຊຸດ HTS PLUS ຮັບຮອງເອົາກ່ອງເກຍແຮງບິດສູງເປັນເອກະລາດທີ່ພັດທະນາແລະຜະລິດໂດຍພວກເຮົາ, with a specific torque of 14Nm/cm³, which has stronger torque and load-bearing capacity than the HTS BASIC series. This series of extruders is mainly designed for the processing of high-performance engineering plastics, high-modified engineering plastics and special engineering plastics (such as PPS), which is suitable for medium and large-scale engineering plastics processing enterprises that pursue high performance and high efficiency.

ເຄື່ອງ extruders ຊຸດ HTS PLUS ມີເສັ້ນຜ່າສູນກາງສະກູຕັ້ງແຕ່ 65mm ຫາ 110mm., ອັດຕາສ່ວນການບີບອັດ 5-10, and a screw speed range of 200～800 rpm. The screw and barrel adopt bimetallic composite treatment, which has higher wear resistance and corrosion resistance (ຄວາມແຂງຂອງພື້ນຜິວ ≥65 HRC), and can adapt to the processing of reinforced engineering plastics with high filling amount (such as glass fiber reinforced PA with filling amount 30%-50%, carbon fiber reinforced PPS) and high-hardness modifiers. The extruder is equipped with an advanced intelligent temperature control system and a high-precision pressure sensor, which can realize precise control of extrusion parameters and real-time monitoring of production data, ensuring the stability of the extrusion process and the quality of the product.

The production capacity of the HTS PLUS series extruders ranges from 500kg/h to 2000kg/h, which is suitable for the large-scale production of general engineering plastics, high-modified engineering plastics and special engineering plastics (such as PPS). This series of extruders has excellent mixing and dispersing effect, short residence time and high production efficiency, which can effectively solve the processing difficulties of high-viscosity and high-modified engineering plastics, and help enterprises improve product quality and production efficiency.

3.2.3 HTS SUPER Series Extruders: Top-End Choice for High-End Engineering Plastics

ເຄື່ອງ extruders ຊຸດ HTS SUPER ຮັບຮອງເອົາອຸປະກອນການສົ່ງແຮງບິດສູງທີ່ສຸດຫລ້າສຸດທີ່ພັດທະນາເປັນເອກະລາດໂດຍພວກເຮົາ., with a specific torque of 14Nm/cm³ and a maximum speed of up to 1000rpm. ແນມໃສ່ລັກສະນະ torque ສູງແລະຄວາມໄວສູງຂອງຊຸດນີ້, ການອອກແບບໂຄງສ້າງຂອງແຕ່ລະອົງປະກອບທີ່ສໍາຄັນຂອງ extruder ໄດ້ຖືກປັບປຸງຢ່າງສົມບູນ, ຊຶ່ງເປັນຊຸດ extruder ສູງສຸດຂອງພວກເຮົາ, ເປັນຕົວແທນໃຫ້ລະດັບກ້າວຫນ້າຂອງການພັດທະນາ extruder ຂອງຈີນ. This series of extruders is mainly designed for the processing of high-end special engineering plastics (ເຊັ່ນ PEEK, PI, PSU, PES) and high-performance modified engineering plastics (such as carbon fiber reinforced PEEK, glass fiber reinforced PI), which is suitable for large-scale high-end engineering plastics processing enterprises that pursue high precision, high performance and intelligence.

The HTS SUPER series extruders have a screw diameter ranging from 80mm to 130mm, a compression ratio of 6～12, and a screw speed range of 250～1000 rpm. The screw and barrel adopt imported wear-resistant alloy steel and laser cladding technology, which has extremely high wear resistance and corrosion resistance (surface hardness ≥70 HRC), and can adapt to the processing of special engineering plastics with high temperature resistance, high viscosity and high-hardness modifiers. The extruder is equipped with an intelligent PLC + cloud touch screen control system, which can realize remote parameter adjustment, production data monitoring, predictive maintenance of equipment and data analysis, realizing intelligent production management.

The production capacity of the HTS SUPER series extruders ranges from 1000kg/h to 3000kg/h, which is suitable for the large-scale production of high-end special engineering plastics and high-performance modified engineering plastics. This series of extruders has the advantages of high precision, strong customization, multi-function and stable performance, which can meet the most stringent processing requirements of high-end engineering plastics. The short residence time (1-2 ນາທີ) and precise temperature control can effectively avoid the thermal decomposition of special engineering plastics, ensuring the excellent performance of the product. ນອກຈາກນັ້ນ, the HTS SUPER series extruders can also be customized according to the special processing needs of customers, providing personalized solutions.

3.3 Selection Suggestions for Engineering Plastics Extruders

When selecting twin-screw extruders for engineering plastics processing, enterprises need to comprehensively consider their own production needs, product types, processing scale, budget and other factors to ensure that the selected equipment can meet the actual processing needs and bring maximum economic benefits. The following are some specific selection suggestions:

3.3.1 Determine the Extruder Series According to the Type of Engineering Plastics

Different types of engineering plastics have different processing requirements, which determine the selection of extruder series. For general engineering plastics (PA6, PA66, POM, PET, PBT) with low modification degree (filling amount ≤30%), the HTS BASIC series is sufficient to meet the processing needs. Its medium torque and flexible configuration can balance processing effect and cost, which is very suitable for small and medium-sized enterprises that just start to engage in engineering plastics processing or focus on general-purpose products. For high-modified engineering plastics (ຈໍານວນຕື່ມ 30%-50%, such as glass fiber reinforced PA, carbon fiber reinforced PBT) and special engineering plastics with moderate processing difficulty (such as PPS), the HTS PLUS series is the preferred choice. Its high torque of 14Nm/cm³ and excellent mixing and dispersing capacity can effectively solve the problem of uneven dispersion of high-content modifiers, and its wear-resistant screw and barrel can adapt to the wear of hard modifiers, ensuring stable production. For high-end special engineering plastics (PEEK, PI, PSU, PES) and high-performance modified engineering plastics (filling amount ≥50%, such as carbon fiber reinforced PEEK), the HTS SUPER series must be selected. Its ultra-high torque, maximum 1000rpm speed and fully optimized key structure can cope with the high viscosity, high temperature resistance and strict processing requirements of high-end materials, avoid thermal decomposition and material degradation, and ensure the high performance of the final product.

3.3.2 Determine the Screw Diameter and Production Capacity According to the Processing Scale

The screw diameter of the twin-screw extruder directly determines the production capacity, and enterprises need to select the appropriate screw diameter according to their own production scale and order demand. For small-scale production (100ກິໂລ/ຊມ – 500ກິໂລ/ຊມ), such as small-batch customization, product research and development or small orders, the HTS BASIC series with screw diameter of 30mm – 65mm is suitable; for medium-scale production (500ກິໂລ/ຊມ – 2000ກິໂລ/ຊມ), such as mass production of general modified engineering plastics, the HTS PLUS series with screw diameter of 65mm – 110mm can meet the demand; for large-scale production (1000ກິໂລ/ຊມ – 3000ກິໂລ/ຊມ), such as large-scale production of high-end special engineering plastics or large orders from downstream enterprises, the HTS SUPER series with screw diameter of 80mm – 130mm is the best choice. It should be noted that when selecting, enterprises should not blindly pursue large production capacity. They should also consider the fluctuation of order quantity. If the order quantity is unstable, they can choose equipment with adjustable speed and flexible production capacity (such as HTS BASIC series with frequency conversion speed regulation function) to avoid waste of equipment resources and energy.

3.3.3 Consider the Modification Demand and Mixing Effect

If the enterprise’s main products are modified engineering plastics, the mixing and dispersing effect of the extruder is the key factor to be considered. For products that need to add a variety of modifiers (ເຊັ່ນ: ສານຕ້ານໄຟ, ເຂົ້າກັນໄດ້, reinforcing agents) ໃນເວລາດຽວກັນ, it is necessary to select extruders with excellent mixing performance, such as HTS PLUS series and HTS SUPER series with modular mixing screw elements. These two series can freely combine conveying elements, mixing elements and shearing elements according to the type of modifier, adjust the mixing intensity and residence time, and ensure that various modifiers are uniformly dispersed in the resin matrix. ຕົວຢ່າງ, when processing flame-retardant modified PBT, more mixing elements can be configured to ensure the uniform dispersion of flame retardants, avoid local flame retardancy insufficiency; when processing glass fiber reinforced PA, more shearing elements can be configured to break the agglomeration of glass fiber and improve the bonding force between glass fiber and resin. ນອກຈາກນັ້ນ, if the enterprise has the demand of multi-variety and small-batch modification, it is recommended to select the extruder with quick replacement of screw elements (such as the modular screw design of HTS series), which can reduce the time of equipment adjustment and improve production efficiency.

3.3.4 Consider the Cost Budget and Comprehensive Benefits

Cost budget is an important factor for enterprises to select equipment, but it is not advisable to pursue low cost blindly. It is necessary to balance the initial purchase cost, later maintenance cost, energy consumption and production efficiency to maximize the comprehensive benefits. The HTS BASIC series has the lowest initial purchase cost, low energy consumption and simple maintenance, which is suitable for enterprises with limited budget and small production scale; the HTS PLUS series has a moderate initial purchase cost, but its high production efficiency, long service life and stable processing effect can reduce the later maintenance cost and improve product qualification rate, which is suitable for medium and large-sized enterprises with certain budget and pursuit of high performance; the HTS SUPER series has the highest initial purchase cost, but it can process high-end products with high added value, ແລະການຄວບຄຸມອັດສະລິຍະແລະຊີວິດການບໍລິການທີ່ຍາວນານສາມາດຫຼຸດຜ່ອນຄ່າໃຊ້ຈ່າຍແຮງງານແລະຄ່າໃຊ້ຈ່າຍໃນການບໍາລຸງຮັກສາໃນໄລຍະຕໍ່ມາ, ທີ່ເໝາະສົມກັບວິສາຫະກິດຂະໜາດໃຫຍ່ທີ່ມີງົບປະມານພຽງພໍ ແລະ ສຸມໃສ່ຕະຫລາດສູງ. ນອກຈາກນັ້ນ, ວິສາຫະກິດຄວນພິຈາລະນາການບໍລິການຫຼັງການຂາຍຂອງອຸປະກອນ. HTS series extruders ຂອງພວກເຮົາສະຫນອງລະບົບການບໍລິການຫລັງການຂາຍທີ່ສົມບູນ, ລວມທັງການຕິດຕັ້ງ, ການມອບໝາຍ, ການຝຶກອົບຮົມດ້ານວິຊາການ, ການບໍາລຸງຮັກສາເປັນປົກກະຕິແລະການທົດແທນທີ່ໄວຂອງອາໄຫຼ່, ເຊິ່ງສາມາດຫຼຸດຜ່ອນຄວາມສ່ຽງຕໍ່ການດໍາເນີນງານຂອງວິສາຫະກິດ.

3.3.5 ພິຈາລະນາຄວາມເຂົ້າກັນໄດ້ກັບອຸປະກອນເສີມ

ການປະມວນຜົນການບີບອັດສະກູຄູ່ຂອງພາດສະຕິກວິສະວະກໍາຈະຕ້ອງຖືກຈັບຄູ່ກັບຊຸດອຸປະກອນເສີມ., ເຊັ່ນອຸປະກອນການອົບແຫ້ງວັດຖຸດິບ, ເຄື່ອງປະສົມຄວາມໄວສູງ, ຕູ້ເຢັນ, ເຄື່ອງປັ້ນດິນເຜົາ, ເຄື່ອງກວດ, ເຄື່ອງຫຸ້ມຫໍ່, ແລະອື່ນໆ. ໃນເວລາທີ່ເລືອກ extruder ໄດ້, enterprises need to consider the compatibility between the extruder and auxiliary equipment to ensure the smooth operation of the entire production line. Our HTS series extruders can be perfectly matched with various standard auxiliary equipment, and can also be customized according to the enterprise’s existing auxiliary equipment to avoid the waste caused by the incompatibility between new equipment and old auxiliary equipment. ຕົວຢ່າງ, if the enterprise already has a high-speed mixer with a mixing capacity of 500kg, it can select the HTS PLUS series extruder with a production capacity of 500kg/h – 800kg/h to match it, ensuring the coordination of raw material premixing and extrusion production.

4. Application Fields of Engineering Plastics and Matching HTS Series Extruder Solutions

ວິສະວະກໍາພາດສະຕິກ, with their excellent comprehensive performance, have been widely used in automotive, ໄຟຟ້າແລະເອເລັກໂຕຣນິກ, ທາງການແພດ, ຍານອາວະກາດ, ເຄມີ, construction and other fields. Different application fields have different requirements on the performance of engineering plastic products, which also puts forward different requirements on extrusion processing equipment. ຂ້າງລຸ່ມນີ້, we will elaborate on the application characteristics of engineering plastics in major fields and the matching HTS series extruder solutions, providing targeted reference for enterprises in different fields.

4.1 Automotive Field: ນ້ຳໜັກເບົາ, High Temperature Resistance and Wear Resistance

With the development of automotive lightweight and energy-saving and emission-reduction, engineering plastics have become an important material for automotive parts, gradually replacing traditional metal materials. The engineering plastics used in the automotive field mainly include PA, POM, PC, PBT, PPS, ແລະອື່ນໆ, which are mainly used in engine parts, interior parts, exterior parts and electrical components. The core requirements for extrusion processing are: ນ້ຳໜັກເບົາ, high temperature resistance, ການຕໍ່ຕ້ານການສວມໃສ່, dimensional stability and low VOC (ທາດປະສົມອິນຊີທີ່ລະເຫີຍ), which require the extruder to have precise temperature control, excellent mixing and dispersing effect and stable production capacity.

For automotive interior parts (such as instrument panels, ກະດານປະຕູ, air ducts) made of general engineering plastics (PA6, POM, PC/ABS alloy), the HTS BASIC series extruders can meet the processing needs. Its flexible configuration can adjust the processing parameters according to the performance requirements of interior parts, ensure the smooth surface and dimensional stability of the product, and its low energy consumption and cost can reduce the production cost of automotive parts. For automotive engine parts (such as intake manifolds, cylinder head covers, oil pans) made of high-temperature resistant and wear-resistant engineering plastics (PA66+GF30, PPS), the HTS PLUS series extruders are more suitable. Its high torque and excellent mixing and dispersing effect can ensure the uniform dispersion of glass fiber, improve the strength and high temperature resistance of the product, and its wear-resistant screw and barrel can adapt to the wear of glass fiber, ensuring long-term stable production. For high-end new energy vehicle parts (such as battery shell, motor insulation parts) made of high-end special engineering plastics (PEEK, PI), the HTS SUPER series extruders are required. Its ultra-high torque, precise temperature control and short residence time can avoid thermal decomposition of high-temperature resistant materials, ensure the insulation performance and corrosion resistance of the product, and meet the strict requirements of new energy vehicles on parts performance.

ກໍລະນີສຶກສາ: A large automotive parts manufacturer specializing in new energy vehicle battery parts selected our HTS SUPER series extruders (screw diameter 100mm) to process carbon fiber reinforced PEEK battery shells. The PEEK material has high viscosity and high temperature resistance, and the carbon fiber filling amount reaches 40%, which has extremely high requirements on extrusion equipment. The HTS SUPER series extruders, with their ultra-high torque of 14Nm/cm³ and maximum speed of 1000rpm, generate strong shear force and mixing force, which makes the carbon fiber uniformly dispersed in the PEEK matrix; the precise temperature control system (precision ±1℃) strictly controls the processing temperature at 380-400℃, avoiding thermal decomposition of PEEK; the short residence time (1.5 ນາທີ) effectively reduces the material degradation, ensuring the strength and insulation performance of the battery shell. After using the HTS SUPER series extruders, the production efficiency of the enterprise is increased by 40%, the product qualification rate is increased from 88% ກັບ 99%, and the production cost is reduced by 15%, which has won high recognition from the enterprise.

4.2 Electrical and Electronic Field: Electrical Insulation, Flame Retardancy and Dimensional Stability

The electrical and electronic field is one of the earliest and most widely used fields of engineering plastics. Engineering plastics are mainly used in electrical connectors, ກະດານສາຍ, relays, ມໍເຕີ, cable ties, lamp covers and other components. The core requirements for extrusion processing are: excellent electrical insulation, ການຕິດໄຟ, ຄວາມຫມັ້ນຄົງມິຕິ, corrosion resistance and low toxicity, which require the extruder to have precise temperature control, good mixing and dispersing effect and strict quality control capacity.

For general electrical components (such as cable ties, ຕົວເຊື່ອມຕໍ່) made of general engineering plastics (PA6, PBT, PC), the HTS BASIC series extruders are suitable. Its flexible configuration can match different die heads to produce components of different shapes and sizes; the precise temperature control ensures the electrical insulation performance of the product, and the low cost can meet the mass production needs of general electrical components. For high-precision electrical components (such as relays, motor windings) made of flame-retardant modified engineering plastics (PBT+GF30+flame retardant, PA66+flame retardant), the HTS PLUS series extruders are preferred. Its high mixing and dispersing effect can ensure the uniform dispersion of flame retardants, avoid local flame retardancy insufficiency, and meet the UL94 V-0 flame retardant standard; the precise dimensional control can ensure the dimensional accuracy of high-precision components, avoiding assembly failure. For high-end electrical components (such as high-temperature resistant connectors, aerospace electrical components) made of special engineering plastics (PPS, PSU, PES), the HTS SUPER series extruders are required. Its ultra-high torque and excellent wear resistance can cope with the high viscosity and high hardness of special engineering plastics, and the precise temperature control and short residence time can ensure the electrical insulation performance and high temperature resistance of the product, meeting the strict requirements of high-end electrical and electronic products.

4.3 Medical Field: Biocompatibility, Sterility and Precision

The medical field has extremely strict requirements on materials, and engineering plastics used in the medical field must have good biocompatibility, sterility, corrosion resistance and dimensional stability, and must not produce toxic and harmful substances. The main engineering plastics used in the medical field include PC, PA, PEEK, PSU, ແລະອື່ນໆ, which are mainly used in medical containers, catheter ການແພດ, ການປູກຝັງທາງການແພດ, surgical instruments and other products. The core requirements for extrusion processing are: ຄວາມແມ່ນຍໍາສູງ, no pollution, ການປະຕິບັດທີ່ຫມັ້ນຄົງ, which require the extruder to have high cleanliness, precise temperature control and strict quality control capacity.

For general medical products (such as medical containers, ordinary catheters) made of medical-grade general engineering plastics (medical-grade PC, medical-grade PA), the HTS BASIC series extruders with special cleanliness configuration can meet the requirements. We can customize the screw and barrel with high cleanliness, no dead angle design for the HTS BASIC series, avoid material residue and pollution, and match the sterile feeding and packaging system to ensure the sterility of the product. For high-precision medical products (such as precision catheters, ການປູກຝັງທາງການແພດ) made of medical-grade special engineering plastics (PEEK ລະດັບທາງການແພດ, medical-grade PSU), the HTS SUPER series extruders with high-precision configuration are required. Its fully optimized screw structure and precise temperature control can ensure the dimensional accuracy of the product (tolerance ≤±0.01mm), and the clean production environment and no pollution design can meet the biocompatibility requirements of medical products; the cloud control function can realize real-time monitoring and recording of the production process, which is convenient for medical product traceability and meets the GMP (Good Manufacturing Practice) requirements of the medical field.

4.4 Aerospace Field: High Temperature Resistance, Low Weight and High Strength

The aerospace field has extremely high requirements on the performance of materials, and engineering plastics used in the aerospace field must have excellent high temperature resistance, low weight, high strength, corrosion resistance and radiation resistance. The main engineering plastics used in the aerospace field include PEEK, PI, PSU, PES, ແລະອື່ນໆ, which are mainly used in aerospace components, aircraft interior parts, satellite components and other products. The core requirements for extrusion processing are: ultra-high precision, ultra-high temperature resistance, ການປະຕິບັດທີ່ຫມັ້ນຄົງ, which require the extruder to have the highest level of torque, speed and temperature control capacity.

Due to the extremely strict processing requirements of aerospace-grade engineering plastics, only the HTS SUPER series extruders can meet the demand. Its ultra-high torque transmission device, maximum 1000rpm speed and fully optimized key components can cope with the high viscosity and high temperature resistance of aerospace-grade materials (long-term use temperature up to 300℃); the laser-clad screw and barrel have extremely high wear resistance and corrosion resistance, which can adapt to the processing of high-hardness modifiers (such as carbon fiber, ceramic fiber); the intelligent PLC + cloud touch screen control system can realize precise control of extrusion parameters, and the remote monitoring and predictive maintenance function can ensure the stable operation of equipment in long-term continuous production; the customizable configuration can meet the special processing needs of various aerospace components, ensuring the high performance and high reliability of the product.

4.5 Chemical Field: Corrosion Resistance and Wear Resistance

The chemical field has harsh working environment, and engineering plastics used in the chemical field must have excellent corrosion resistance, ການຕໍ່ຕ້ານການສວມໃສ່, high temperature resistance and pressure resistance. The main engineering plastics used in the chemical field include PPS, PEEK, PVDF (polyvinylidene fluoride), ແລະອື່ນໆ, which are mainly used in chemical equipment, pipelines, valves, pumps and other products. The core requirements for extrusion processing are: ການຕໍ່ຕ້ານ corrosion, ການຕໍ່ຕ້ານການສວມໃສ່, ການປະຕິບັດທີ່ຫມັ້ນຄົງ, which require the extruder to have excellent wear resistance and corrosion resistance, and stable pressure control capacity.

For chemical pipelines and valves made of general corrosion-resistant engineering plastics (PPS, PVDF), the HTS PLUS series extruders are suitable. Its bimetallic composite screw and barrel have excellent corrosion resistance and wear resistance, which can adapt to the corrosion of chemical media and the wear of materials; the stable pressure control capacity can ensure the uniform wall thickness of pipelines and valves, avoiding leakage caused by uneven wall thickness. For high-pressure chemical equipment and corrosion-resistant components made of high-end corrosion-resistant engineering plastics (PEEK, PI), the HTS SUPER series extruders are required. Its ultra-high torque and stable conveying capacity can cope with the high viscosity of high-end corrosion-resistant materials, and the laser-clad screw and barrel have extremely high corrosion resistance and wear resistance, which can meet the long-term use requirements in harsh chemical environments; the precise temperature control can avoid thermal decomposition of materials, ensuring the corrosion resistance and pressure resistance of the product.

5. Common Problems and Solutions in Engineering Plastics Twin-Screw Extrusion Processing

In the actual twin-screw extrusion processing of engineering plastics, due to the influence of raw materials, processing parameters, equipment performance and other factors, ບັນຫາຕ່າງໆມັກຈະເກີດຂື້ນ, which affect the product quality and production efficiency. ຂ້າງລຸ່ມນີ້, we will summarize the common problems in engineering plastics extrusion processing, analyze their causes, and provide corresponding solutions combined with the characteristics of our HTS series extruders, helping enterprises solve practical processing problems and improve production efficiency.

5.1 ບັນຫາ 1: Thermal Decomposition and Discoloration of Materials

Symptoms: During the extrusion process, the material appears yellowing, blackening, carbonization and other phenomena, and the final product has discoloration, ຟອງ, cracks and other defects, and the mechanical properties are significantly reduced. This problem is mainly caused by the sensitivity of engineering plastics to overheating and hydrolytic degradation.

ສາເຫດ: 1. The extrusion temperature is too high or the temperature of a certain section of the barrel is too high, resulting in thermal decomposition of the material; 2. The residence time of the material in the extruder is too long, leading to excessive heating and decomposition; 3. The raw materials are not dried thoroughly, and the moisture in the materials causes hydrolytic degradation during high-temperature processing; 4. The screw speed is too low, resulting in insufficient shear force and prolonged residence time; 5. The flow channel of the die head is blocked, resulting in material accumulation and local overheating.

ວິທີແກ້ໄຂ: 1. Adjust the extrusion temperature according to the type of engineering plastic, strictly control the temperature of each section of the barrel and die head within the optimal range, and use the precise temperature control function of the HTS series extruders (temperature control precision ±1℃) to avoid local overheating; 2. Increase the screw speed appropriately (within the range suitable for the material) to shorten the residence time of the material. The HTS series extruders can reach a maximum speed of 1000rpm, which can effectively shorten the residence time to 1-3 ນາທີ; 3. Strengthen the drying treatment of raw materials, strictly control the moisture content below 0.1%-0.2%, and use the drying device matched with the HTS series extruders to prevent the raw materials from absorbing moisture again during feeding; 4. Check and clean the die head regularly to ensure the smooth flow channel, avoid material accumulation; 5. If the problem persists, adjust the screw element combination, increase the number of conveying elements, and reduce the number of mixing elements to speed up the material conveying and shorten the residence time.

5.2 ບັນຫາ 2: Uneven Dispersion of Modifiers

Symptoms: The final product has uneven texture, obvious agglomeration of modifiers (such as glass fiber, ເສັ້ນໄຍກາກບອນ), and the mechanical properties (ຄວາມເຂັ້ມແຂງ, ຄວາມທົນທານ, ການຕໍ່ຕ້ານການສວມໃສ່) are uneven, which cannot meet the use requirements. This problem is common in the processing of modified engineering plastics.

ສາເຫດ: 1. The premixing effect of raw materials is poor, and the modifiers are not uniformly adhered to the surface of the resin; 2. The screw speed is too low, resulting in insufficient shear force and kneading force, and the modifiers cannot be fully broken and dispersed; 3. The combination of screw elements is unreasonable, and the number of mixing elements and shearing elements is insufficient; 4. The extrusion temperature is too low, the material is not fully melted, and the modifiers cannot be uniformly dispersed in the resin matrix; 5. The particle size of the modifier is too large or uneven.

ວິທີແກ້ໄຂ: 1. Optimize the premixing process, increase the mixing speed (800-1200rpm) and mixing time (5-10 ນາທີ), add an appropriate amount of compatibilizer to improve the compatibility between the modifier and the resin, and use a high-speed mixer matched with the HTS series extruders to ensure uniform premixing; 2. Increase the screw speed appropriately, use the high-speed performance of the HTS series extruders to generate strong shear force and kneading force, and fully break the agglomerates of modifiers; 3. Adjust the combination of screw elements, increase the number of mixing elements and shearing elements, and use the modular screw design of the HTS series extruders to customize the optimal screw combination according to the type of modifier; 4. Properly increase the extrusion temperature to ensure that the material is fully melted, which is conducive to the uniform dispersion of modifiers; 5. Crush and sieve the modifier to ensure that its particle size is uniform (20-40 ຕາຫນ່າງ) and meets the processing requirements.

5.3 ບັນຫາ 3: Wear of Screw and Barrel

Symptoms: After a period of use, the extrusion capacity of the extruder decreases, the shear force and mixing effect are reduced, the product quality is unstable, and even the screw and barrel are stuck. This problem is mainly caused by the wear of high-hardness modifiers (such as glass fiber, ເສັ້ນໄຍກາກບອນ) on the screw and barrel during the processing of reinforced engineering plastics.

ສາເຫດ: 1. The screw and barrel are made of materials with poor wear resistance, which cannot resist the wear of high-hardness modifiers; 2. The filling amount of the modifier is too high (≥50%), and the wear is intensified; 3. The particle size of the modifier is too large, which increases the wear on the screw and barrel; 4. The extrusion pressure is too high, which increases the friction between the material and the screw and barrel; 5. The screw and barrel are not maintained regularly, and the material residue accelerates the wear.

ວິທີແກ້ໄຂ: 1. Select extruders with high wear resistance, such as HTS PLUS series and HTS SUPER series. Their screws and barrels are made of imported wear-resistant alloy steel and undergo bimetallic composite treatment or laser cladding treatment, with surface hardness ≥65 HRC (HTS PLUS) and ≥70 HRC (HTS SUPER), which can effectively resist the wear of high-hardness modifiers; 2. Control the filling amount of the modifier within a reasonable range. If high filling amount is required, select the HTS SUPER series extruders with better wear resistance; 3. Crush and sieve the modifier to reduce its particle size and reduce wear; 4. Adjust the extrusion parameters to control the extrusion pressure within the optimal range (5-15MPa), avoid excessive pressure; 5. Regularly maintain the screw and barrel, clean the material residue in time, and apply lubricating oil appropriately to reduce friction and extend the service life. ນອກຈາກນັ້ນ, our professional technical team can provide regular wear detection services for the screw and barrel, ແລະເອົາຄໍາແນະນໍາການທົດແທນແລະການບໍາລຸງຮັກສາເປົ້າຫມາຍ.

5.4 ບັນຫາ 4: Unstable Product Size and Dimensional Deformation

Symptoms: The size of the extruded product (such as granules, ທໍ່, ແຜ່ນ) is uneven, the shrinkage rate exceeds the standard (＞1.5%), and the product has deformation, warpage and other phenomena, which affects the assembly and use of the product.

ສາເຫດ: 1. The extrusion temperature is unstable, resulting in uneven melting and plasticization of the material, and uneven shrinkage during cooling; 2. The extrusion speed is unstable, leading to uneven extrusion amount and unstable product size; 3. The cooling speed is uneven, resulting in uneven internal and external stress of the product, leading to deformation; 4. The die head structure is unreasonable, the flow channel is not smooth, and the material flow is uneven; 5. The raw materials have high water absorption, and the moisture causes uneven shrinkage during processing.

ວິທີແກ້ໄຂ: 1. Use the precise temperature control system of the HTS series extruders to ensure the stability of the extrusion temperature, and avoid temperature fluctuation; 2. Adjust the feeding speed and screw speed to ensure the stability of the extrusion speed, and use the frequency conversion speed regulation function of the HTS series extruders to realize the synchronous adjustment of feeding and extrusion; 3. Optimize the cooling process, ensure uniform cooling speed, adjust the cooling water temperature (20-30℃) and cooling time (2-5 ນາທີ) for strip cooling, and use air cooling or water spray cooling for pipes and sheets to avoid uneven cooling; 4. Check and optimize the die head structure, ensure the smooth flow channel, and adjust the die head temperature to ensure uniform material flow; 5. Strengthen the drying treatment of raw materials, strictly control the moisture content, and reduce the impact of moisture on product shrinkage.

5.5 ບັນຫາ 5: Low Extrusion Efficiency and High Energy Consumption

Symptoms: The production capacity of the extruder is lower than the design standard, the energy consumption per unit product is high, and the production cost is increased, which affects the economic benefits of the enterprise.

ສາເຫດ: 1. The screw speed is too low, the conveying capacity is insufficient; 2. The extrusion temperature is too low, the material viscosity is too high, the conveying resistance is increased, and the production capacity is reduced; 3. The combination of screw elements is unreasonable, the conveying efficiency is low; 4. The feeding device is blocked or the feeding speed is insufficient, resulting in insufficient feeding; 5. The screw and barrel are worn, the conveying capacity is reduced, and the energy consumption is increased.

ວິທີແກ້ໄຂ: 1. Increase the screw speed appropriately (within the range suitable for the material) to improve the conveying capacity and production efficiency. The HTS series extruders can reach a maximum speed of 1000rpm, which can significantly improve production efficiency; 2. Properly increase the extrusion temperature to reduce the material viscosity, reduce the conveying resistance, and improve the conveying efficiency; 3. Adjust the combination of screw elements, increase the number of conveying elements, optimize the screw lead and compression ratio, and improve the conveying efficiency. The modular screw design of the HTS series extruders can realize the quick adjustment of screw elements; 4. Check and clean the feeding device regularly, ensure the smooth feeding, and adjust the feeding speed to match the screw speed, avoid insufficient feeding; 5. Regularly detect the wear degree of the screw and barrel, replace the worn components in time, and maintain the conveying capacity of the extruder, reducing energy consumption. ນອກຈາກນັ້ນ, the HTS series extruders adopt an optimized structural design and high-efficiency motor, which can reduce energy consumption by 15%-20% ເມື່ອທຽບກັບ extruders ທໍາມະດາ.

6. Conclusion and Future Development Trend

ວິສະວະກໍາພາດສະຕິກ, ເປັນວັດສະດຸທີ່ມີປະສິດທິພາບສູງທີ່ສໍາຄັນ, are playing an increasingly important role in global industrial upgrading, and twin-screw extrusion technology is the core support for the high-quality processing of engineering plastics. The performance of extrusion equipment directly determines the quality, ປະສິດທິພາບການຜະລິດ ແລະຜົນການນຳໃຊ້ຂອງຜະລິດຕະພັນພາດສະຕິກທາງວິສະວະກຳ. Our HTS series twin-screw extruders, ລວມທັງ HTS BASIC, HTS PLUS and HTS SUPER, are specially designed for the processing characteristics of engineering plastics (sensitivity to overheating and hydrolytic degradation, high requirements on mixing and dispersing effect, viscosity ສູງ), with the advantages of high torque, ຄວາມໄວສູງ, ການຄວບຄຸມອຸນຫະພູມທີ່ຊັດເຈນ, ການຕໍ່ຕ້ານການສວມໃສ່ທີ່ດີເລີດ, wide application range and intelligent control. They can provide targeted processing solutions for different types of engineering plastics and different scales of enterprises, helping enterprises solve processing difficulties, improve product quality and production efficiency, and enhance market competitiveness.

ລໍຄອຍອະນາຄົດ, with the continuous upgrading of downstream industries such as automotive lightweight, ທາງດ້ານໄຟຟ້າແລະເອເລັກໂຕຣນິກ, new energy and medical high-endization, ຄວາມຕ້ອງການປະສິດທິພາບສູງ, functional and environmentally friendly engineering plastics will continue to grow, which will also put forward higher requirements on twin-screw extrusion technology and equipment. The future development trend of engineering plastics twin-screw extruders will be mainly reflected in four aspects:

ທໍາອິດ, intelligence and digitalization. With the development of Industry 4.0, twin-screw extruders will be more integrated with intelligent technologies such as Internet of Things, big data and artificial intelligence. The HTS series extruders will further optimize the cloud control function, realize real-time monitoring, data analysis, predictive maintenance and intelligent adjustment of the entire production process, reduce labor intervention, and improve production efficiency and product consistency. ໃນເວລາດຽວກັນ, digital simulation technology will be widely used in the design and debugging of extruders, reducing the research and development cycle and debugging time of equipment.

ທີສອງ, high performance and high efficiency. The demand for high-end engineering plastics (ເຊັ່ນ PEEK, PI) will continue to increase, which will promote the continuous upgrading of extruder performance. The future extruders will have higher torque, higher speed and more precise temperature control capacity, and the key components (screw, ຖັງ, ກ່ອງເກຍ) will be further optimized to improve wear resistance, corrosion resistance and service life. ໃນເວລາດຽວກັນ, the energy consumption of the equipment will be further reduced, realizing high-efficiency and energy-saving production.

ທີສາມ, customization and diversification. Different application fields and different products have increasingly personalized requirements for extrusion processing. The future extruders will adopt a more flexible modular design, which can quickly replace screw elements, die heads and other components according to customer needs, realizing the processing of multiple varieties and small batches. ໃນເວລາດຽວກັນ, we will provide more personalized customized solutions according to the special processing needs of customers, meeting the diverse market demands.

ສີ່, environmental protection and greenization. With the strengthening of global environmental protection policies, environmental protection will become an important development direction of extrusion equipment. The future extruders will adopt more environmentally friendly materials and manufacturing processes, ຫຼຸດຜ່ອນການບໍລິໂພກພະລັງງານ ແລະການປ່ອຍມົນລະພິດ; ໃນເວລາດຽວກັນ, ພວກມັນຈະເຂົ້າກັນໄດ້ກັບພລາສຕິກດ້ານວິສະວະກຳທີ່ນຳມາໃຊ້ຄືນໄດ້ ແລະພລາສຕິກວິສະວະກຳທີ່ຍ່ອຍສະຫຼາຍໄດ້, ສົ່ງເສີມການພັດທະນາສີຂຽວຂອງອຸດສາຫະກໍາພາດສະຕິກວິສະວະກໍາ.

ພວກເຮົາຈະຍຶດຫມັ້ນກັບແນວຄວາມຄິດຂອງການປະດິດສ້າງເຕັກໂນໂລຢີສະເຫມີ, ສຸມໃສ່ການພັດທະນາຄວາມຕ້ອງການຂອງອຸດສາຫະກໍາພາດສະຕິກວິສະວະກໍາ, ສືບຕໍ່ລົງທຶນໃນການຄົ້ນຄວ້າ ແລະພັດທະນາ, ເພີ່ມປະສິດທິພາບການປະຕິບັດຂອງ HTS series extruders, ປັບປຸງການບໍລິການຫຼັງການຂາຍ, ແລະໃຫ້ມືອາຊີບຫຼາຍຂຶ້ນ, ວິທີແກ້ໄຂການບີບອັດສະກູຄູ່ແຝດທີ່ມີປະສິດທິພາບ ແລະອັດສະລິຍະສຳລັບວິສາຫະກິດປຸງແຕ່ງພາດສະຕິກວິສະວະກຳທົ່ວໂລກ, ຊ່ວຍເຫຼືອການພັດທະນາຄຸນນະພາບສູງຂອງອຸດສາຫະກໍາພາດສະຕິກວິສະວະກໍາ.

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