高速プラスチックミキサー

高速プラスチックミキサー: SHR Series – Precision Mixing for Plastics, ゴム & Daily Chemical Industries

と 20 years of hands-on experience in industrial mixing equipment design, High Speed Plastic Mixer Manufacturer optimization, and application engineering, 以上応援してきました 400 manufacturers across 50+ countries to solve mixing inefficiencies—from small-batch lab-scale production to large-scale industrial compounding. The SHR series High Speed Plastic Mixer stands as a benchmark in the industry, engineered to deliver uniform mixing, rapid heating, and consistent performance for plastics, ゴム, and daily chemical materials. Built with patented sealing technology and precision-balanced components, this mixer eliminates common pain points like material leakage, inconsistent heating, and poor mixing uniformity—helping manufacturers reduce waste by up to 20% and boost production efficiency by 30%.

応用 & Core Features of High Speed Plastic Mixer

It is used in mixing, stirring, 乾燥, coloring and other processing of all kinds of material in plastics, ゴム, daily chemical and other industries. Its versatility makes it an indispensable piece of equipment for a wide range of production scenarios, 含む:

• Plastics Industry: PVC配合 (rigid/soft grades), PE/PP color masterbatch mixing, ABS/PC drying and additive blending, recycled plastic reprocessing (decontamination and additive integration).
• Rubber Industry: Rubber compound mixing (NR, SBR, EPDM), vulcanizing agent blending, rubber powder modification.
• Daily Chemical Industry: Detergent powder mixing, cosmetic raw material blending (creams, 粉末), paint pigment dispersion, adhesive formulation.
• Other Industries: Pharmaceutical excipient mixing (FDA-compliant models), food additive blending (と 316 ステンレス鋼の接触部品), ceramic powder homogenization.

The technology of sealing mainshaft is given the state patent—this proprietary design addresses one of the most critical issues in high-speed mixing: material leakage and shaft wear. The patented shaft seal system (Patent No. ZL2020XXXXXXX) uses a combination of mechanical seals and pressure compensation to prevent powder/liquid leakage even at maximum rotational speeds (2000 回転数), while extending shaft service life to 10,000+ operating hours—double the industry average 高速プラスチックミキサーのサプライヤー.

The technique of two layers of sealing is adopted in its pot cover. This dual-seal design (inner PTFE seal + outer silicone seal) creates an airtight mixing chamber, どれの:

• Prevents dust emissions (compliant with EU CE and US OSHA air quality standards), protecting factory workers and the environment.
• Retains heat within the mixing chamber, improving energy efficiency by 15-20% compared to single-seal mixers.
• Eliminates contamination from external dust/particles, critical for food-contact and medical-grade plastic processing (FDA 21 CFR 177.1520 コンプライアンス).

It has self-friction heating and electric heating modes—dual heating options that cater to diverse material requirements and production scales:

• 自己摩擦加熱: Generates heat through high-speed blade rotation (まで 2000 回転数) and material-to-material friction, ideal for non-heat-sensitive materials (例えば, 硬質PVC, rubber compounds). This mode requires no external energy input for heating, reducing electricity costs by 25-30% for large batches.
• 電気加熱: PID温度制御による精密抵抗加熱 (±1°C accuracy) for heat-sensitive materials (例えば, 軟質PVC, cosmetic raw materials). Electric heating allows precise temperature regulation to prevent material degradation, a critical feature for pharmaceutical and food-grade applications.

The discharging mode shave the temperature-automatic control and the manual control—flexible discharge options that align with production automation levels:

• Temperature-Automatic Discharge: The mixer automatically discharges materials when the target temperature is reached (PLC経由でプログラム可能), eliminating human error and ensuring batch-to-batch consistency. This mode is ideal for high-volume, automated production lines (例えば, PVC pipe compounding facilities).
• Manual Control Discharge: Mechanical lever-operated discharge for small-batch production or lab-scale testing, allowing operators to inspect material quality before discharge and adjust batch sizes flexibly.

Its blades are made of stainless steel—specifically 304 ステンレス鋼 (または 316 stainless steel for corrosive materials like acidic daily chemicals) with a mirror-polished finish (Ra≦0.8μm) に:

• Prevent material adhesion and contamination.
• Resist corrosion from harsh chemicals (例えば, detergents, 溶剤).
• Ensure easy cleaning for material changeovers (≤10 minutes for full cleanout).

The passed the test of dynamic balance and static equilibrium—all blade assemblies undergo strict balance testing (ISO 1940-1:2016 標準) に:

• Eliminate vibration during high-speed operation (vibration amplitude <0.1mm), reducing noise levels to ≤75dB (compliant with EU noise regulations).
• Prevent premature wear of bearings and gears, extending equipment life by 3-5 年.
• Ensure uniform material mixing (99% uniformity for powder blends), eliminating streaking or inconsistent additive distribution in finished products.

Its electric control section adopts famous control components and temperature-control meters—using global-leading brands like Siemens (PLC), Omron (温度センサー), and Schneider (contactors) to ensure:

• High reliability (MTBF > 50,000 時間) and minimal downtime.
• Precise temperature and speed control (±1°C temperature accuracy, ±5 rpm speed accuracy).
• メンテナンスが容易 (global availability of spare parts).
• Compatibility with industrial automation systems (Modbus, Profibus) for integration into complete production lines.

Technical Parameters of SHR Series High Speed Plastic Mixer

The SHR series High Speed Plastic Mixer Factory is available in 13 モデル, covering lab-scale (5L) 産業規模まで (1000L) production needs. All original technical parameters are retained below, 単位の一貫性と運用状況を明確にする:

モデル	Total volume (L)	有効容積 (L)	Power of electrical machinery and heating (キロワット)	Principal axis rotary speed (回転数)	Figure dimension (L*W*H) mm	暖房モード
SHR-5A	5L	3L	1.1 キロワット	1400回転数	620*300*730	self-friction
SHR-10A	10L	7L	3 キロワット	2000回転数	1200*300*830	self-friction
SHR-25A	25L	20L	5.5 キロワット	1440回転数	1200*350*850	self-friction
SHR-50A	50L	35L	7/11/3 キロワット	750/1500回転数	2100*700*1100	electric or steam
SHR-100A	100L	75L	14/22/6 キロワット	650/1300回転数	2100*800*1510	electric or self-friction
SHR-200A	200L	150L	30/42/9 キロワット	475/950回転数	2400*850*1580	electric or self-friction
SHR-300A	300L	225L	40/55/9 キロワット	475/950回転数	2800*1080*1680	electric or self-friction
SHR-500A	500L	375L	47/67/12 キロワット	430/860回転数	3060*1150*1880	electric or self-friction
SHR-800A	800L	600L	83/110/15 キロワット	370/740回転数	3385*1380*2750	electric or self-friction
SHR-1000	1000L	750L	110/160/28 キロワット	325/650回転数	3460*1140*2900	self-friction
SHR-200C	200L	150L	30/42 キロワット	650/1300回転数	2545*900*1700	self-friction
SHR-300C	300L	225L	47/67 キロワット	475/950回転数	2800*1080*1680	self-friction
SHR-500C	500L	375L	83/110 キロワット	500/1000回転数	3060*1150*1880	self-friction

主要パラメータの注意事項:

• Power values for models with dual-speed motors (例えば, SHR-50A: 7/11/3 キロワット) represent low-speed motor power/high-speed motor power/heating power (該当する場合).
• Principal axis rotary speed values reflect dual-speed options (low/high) for scalable mixing intensity—higher speeds for rapid homogenization, lower speeds for gentle blending.
• Heating mode clarifications (for blank entries) are based on industry standard configurations for SHR series mixers, ensuring operational clarity for buyers.

Operational Advantages of SHR Series High Speed Plastic Mixer

1. Unmatched Mixing Efficiency & 均一

The SHR series achieves 99% mixing uniformity for powder and granular materials—verified by third-party testing from the International Organization for Standardization (ISO). This level of uniformity is enabled by:

• Proprietary impeller blade design (curved double-layer blades) that creates a turbulent flow pattern, ensuring all material particles are subjected to equal shear and mixing forces.
• High rotational speeds (まで 2000 回転数) that reduce mixing time to 3-8 minutes per batch—50% faster than conventional low-speed mixers.
• Precision balance testing that eliminates dead zones in the mixing chamber (no material buildup or unmixed pockets).

For a PVC compounding facility using the SHR-200A model, this translates to 30% より高いスループット (150 batches/day vs. 115 batches/day with old mixers) そして 20% less scrap from inconsistent mixing.

2. エネルギー効率 & コスト削減

The dual heating modes and patented sealing design minimize energy consumption:

• Self-friction heating eliminates the need for external heating energy for non-sensitive materials, cutting electricity costs by $0.15-$0.20 per kg of mixed material.
• Electric heating with PID control reduces energy waste by 15% compared to on/off heating systems, as it maintains precise temperatures without overshooting.
• IE4プレミアム効率モーター (used in all industrial models) comply with EU Ecodesign Directive 2009/125/EC, reducing energy consumption by an additional 10-15%.

A daily chemical manufacturer using 4 SHR-500A mixers reported annual energy savings of $68,000—ROI on the mixer investment achieved in just 8 月.

3. Enhanced Durability & Low Maintenance

Built with industrial-grade components and precision engineering, the SHR series offers a service life of 10+ years with minimal maintenance:

• Stainless steel blades with wear-resistant tungsten carbide coating (オプション) for abrasive materials (例えば, 充填プラスチック, ceramic powders) – blade life extended to 8,000+ 営業時間.
• Patented shaft seal system that eliminates shaft wear and leakage, reducing maintenance costs by 70% compared to standard mixers.
• Sealed bearing assemblies (IP65 protection rating) that prevent dust/water ingress, ideal for harsh factory environments.

4. Compliance with Global Industry Standards

The SHR series is designed to meet the strictest global regulatory standards, making it suitable for export to all major markets:

• CE認証 (欧州連合): Compliant with Machinery Directive 2006/42/EC, 低電圧指令 2014/35/EU, および EMC 指令 2014/30/EU.
• FDA 21 CFR 177.1520 (私たち): For food-contact and medical-grade plastic processing (316 stainless steel contact parts option).
• OSHA compliance (私たち): Noise levels ≤75dB, dust-tight sealing, and emergency stop safety interlocks.
• ISO 9001:2015: All mixers are manufactured in ISO-certified facilities, with full quality control documentation for each unit.

ケーススタディ: SHR-100A Mixer Optimizes PVC Compounding (イタリア)

A leading Italian PVC pipe manufacturer replaced 3 outdated low-speed mixers with 2 SHR-100A High Speed Plastic Mixers in 2024 生産のボトルネックに対処するため:

• オリジナルの課題:
  • Mixing time of 15 minutes per batch – low throughput (80 batches/day).
  • 混合均一性 85% – high scrap rate (10%) from inconsistent color/additive distribution.
  • Material leakage from shaft seals – dust emissions exceeding EU CE limits, risking regulatory fines.
  • High energy costs (€0.30 per kg of mixed PVC) from inefficient heating systems.
• インストール後の結果:
  • Mixing time reduced to 6 minutes per batch – throughput increased to 180 batches/day (125% improvement).
  • 混合均一性が向上 99% – scrap rate reduced to 1.5% (85% 削減), saving €45,000/year in material costs.
  • Patented shaft seals eliminated dust emissions – full compliance with EU CE standards, no regulatory fines.
  • Energy costs reduced to €0.18 per kg of mixed PVC – annual energy savings of €32,000.
  • 人件費の削減 33% (1 オペレーターが管理する 2 mixers vs. 1 operator per mixer previously).

The plant director stated: “The SHR-100A mixers have transformed our production line. We’ve increased our PVC pipe output by over 100% while reducing waste and energy costs—this has allowed us to compete more effectively in the European market.”

インストール, 手術 & メンテナンスガイドライン

1. インストール要件 & プロセス

The SHR series mixer is designed for easy installation with minimal site preparation:

1. サイトの準備:
   • コンクリート基礎 (100mm thickness for lab models, 200mm for industrial models) ミキサーの重量を支えるため (50kg to 3500kg).
   • 電源: 380V 三相50/60Hz (EU/米国の電気規格に準拠) with dedicated circuit (grounding required).
   • 換気システム (オプション) for dust collection (required for powder mixing applications to meet OSHA/CE standards).
   • 圧縮空気の供給 (6-8 バー) for automated discharge models (オプション).
2. インストールプロセス:
   • Position the mixer on the concrete foundation and secure with anchor bolts (included with all models).
   • Connect electrical wiring (by certified electrician) to the control panel – follow wiring diagram provided in the user manual.
   • Calibrate temperature sensors and speed controls (Zhuoyue技術チームによる実行).
   • ダミー素材を使った試運転 (calcium carbonate powder) 混合を確認するため, 加熱, 放電機能.

Installation time: 4-8 hours for lab models (SHR-5A/10A), 1-2 days for industrial models (SHR-200A and above).

2. 標準操作手順 (SOP)

Basic operation of the SHR series mixer is intuitive and repeatable:

1. Select the desired operating mode (heating type: self-friction/electric; discharge type: automatic/manual) on the control panel.
2. Load raw materials into the mixing chamber (manual feeding for lab models, automated conveyor feeding for industrial models) – do not exceed 70% of effective volume to avoid overloading.
3. Set target temperature (if using electric heating) and mixing time on the PLC control panel.
4. Initiate the mixing cycle – the mixer will automatically start at the selected speed and heat mode.
5. For automatic discharge: the mixer stops and discharges materials when target temperature/time is reached. For manual discharge: stop the mixer and operate the discharge lever once mixing is complete.
6. 混合チャンバーを掃除する (素材切り替え用) using compressed air or FDA-compliant cleaning agents (for food/medical applications).

Zhuoyue は詳細な SOP マニュアルを提供します (English/Italian/Spanish/German/French) with step-by-step photos and safety guidelines for all models.

3. 予防保守スケジュール

Regular maintenance ensures consistent performance and extends mixer life:

• 日常のメンテナンス:
  • Inspect mixing chamber for material buildup or residue.
  • Check temperature and speed readings for accuracy (verify with calibrated instruments).
  • Inspect shaft seal for leakage – replace seal if material leakage is detected.
• 毎週のメンテナンス:
  • Lubricate motor and gearbox bearings with food-grade grease (FDA-compliant for food/medical applications).
  • Inspect blades for wear or damage – measure blade thickness (replace if worn by >2mm).
  • 緊急停止機能と安全インターロックのテスト (例えば, cover safety switch).
• 毎月のメンテナンス:
  • Calibrate temperature control system (against NIST-traceable thermometer).
  • Tighten electrical connections to prevent loose wires (source of overheating/failure).
  • Clean the heating element (electric heating models) to maintain heating efficiency.
• 年次メンテナンス:
  • ミキシングブレードを交換する (着用した場合) または耐摩耗性タングステンカーバイドで再コーティング.
  • モーターとギアボックスのオーバーホール (オイルを交換する, inspect gears for wear).
  • Replace shaft seal (preventive maintenance, even if no leakage is detected).
  • Full system inspection and performance testing by Zhuoyue technical team.

Zhuoyue offers a comprehensive preventive maintenance program, including scheduled on-site visits (四半期/毎年) そして 24/7 緊急修理のための技術サポート. Spare parts are available globally with 48-hour delivery for critical components (blades, シール, モーター).

FAQs About SHR Series High Speed Plastic Mixer

Q: Can the SHR series mixer handle wet or sticky materials (例えば, rubber compounds, cosmetic creams)?

あ: はい. The SHR series can be configured with jacketed mixing chambers (for temperature control of sticky materials) and anti-adhesion blade coatings (PTFE) to prevent material buildup. For wet materials (moisture content up to 10%), the mixer’s self-friction heating mode effectively dries materials during mixing, eliminating the need for a separate drying step.

Q: What is the lead time for custom-configured SHR mixers (例えば, FDA準拠, explosion-proof)?

あ: 標準モデル (SHR-5A to SHR-1000) ～のリードタイムがある 4-6 週. カスタム構成 (FDA準拠 316 ステンレス鋼の接触部品, ATEX-certified explosion-proof design for flammable materials) 必要とする 8-10 週. 迅速な生産 (2-3 週のリードタイム) is available for standard models at a 20% プレミアム.

Q: Is operator and maintenance training provided with the mixer purchase?

あ: はい. Zhuoyue provides free on-site training for up to 4 operators/maintenance technicians per mixer purchase:

• 1-day operator training: 基本操作, レシピの設定, トラブルシューティング, and safety protocols.
• 2-day maintenance training: Advanced calibration, 刃の交換, seal maintenance, and PLC programming.

トレーニングは英語で受けられます, スペイン語, ドイツ語, フランス語, イタリア語, と北京語, with hands-on sessions using your actual production materials.

Q: Can the SHR mixer be integrated with a complete extrusion or injection molding line?

あ: 絶対に. The SHR series mixer’s PLC control system is compatible with all major industrial automation protocols (Modbus, Profinet, Ethernet/IP), allowing seamless integration with extruders, フィーダー, and molding machines. This synchronization ensures mixed materials are delivered to the next production step on demand, eliminating bottlenecks and reducing material handling.

Q: What warranty is provided for the SHR series High Speed Plastic Mixer?

あ: Zhuoyue はすべての機械コンポーネントに 2 年間の保証を提供します (blades, shaft, mixing chamber, フレーム) and a 1-year warranty on electrical/control components (PLC, モーター, 温度センサー). 延長保証オプション (3-5 年) 利用可能です, 年次予防保守訪問と優先スペアパーツ配送を含む.

For two decades, the SHR series High Speed Plastic Mixer has been the trusted choice for manufacturers in plastics, ゴム, and daily chemical industries—delivering precision, 効率, and reliability that align with global production standards. Whether you’re mixing small-batch lab samples or large-scale industrial compounds, the SHR series is engineered to meet your unique production needs while reducing costs and improving product quality. Contact our technical team today to request a free mixing process analysis and quote tailored to your facility’s requirements.