Ngwakọta Ngwakọta Oyi dị elu na nke dị ala

Ngwakọta – Ngwakọta oyi dị elu na nke dị ala: Usoro SRL maka ịgwakọta plastik nke ọma

Ya na 19 afọ nke ọkachamara na nhazi plastik Onye na-emepụta igwe rọba ngwakọta akụrụngwa imewe na ngwa injinịa, Enyere m aka na ya 350+ ndị na-emepụta ihe n'ofe ụlọ ọrụ plastik-site na nkwakọ ngwaahịa gaa na ụgbọ ala-iji kwalite usoro ngwakọta maka ịdị mma ihe na-agbanwe agbanwe na nrụpụta mmepụta.. Usoro SRL igwekota oyi dị elu ma dị ala (ikpo ọkụ / dị jụụ ngwakọta) na-eguzo dị ka isi nkuku nke ngwakọta plastik ọgbara ọhụrụ, na-elebara mkpa dị oke mkpa maka ngwakọta otu, njikwa okpomọkụ, na ikuku nke thermoplastics dị ka PVC, PE, PP, na injinia resins (ABS, PC). Ewubere na teknụzụ Europe ebubatara wee nụchaa maka mkpa nrụpụta zuru ụwa ọnụ, Ngwakọta ngwakọta a na-ebuga akpaghị aka, arụmọrụ na-emegharị ugboro ugboro nke na-ewepụ enweghị nkwekọrịta nke ịgwakọta akwụkwọ ntuziaka ma na-ebelata mmepụta ihe mkpofu ruo 15%.

Ngwa & Akụkụ bụ isi nke SRL Series Ngwakọta oyi dị elu/dị ala

Ngwakọta usoro SRL dị maka ịgwakọta, agba na ihicha nke resin dị iche iche dị ka poly、PE、PP、PVC polypropylene, poly chloride, wdg. na usoro nke ihicha na volatilization nke engineering plastik dị ka ABS PC wdg tupu ịmepụta na nhazi yana na ngwakọta nke resin phenolic.. Ntugharị ya na-eme ka ọ bụrụ ihe dị mkpa maka ma ọpụrụiche ọpụrụiche dị obere na mmepụta nnukwu ụlọ ọrụ mmepụta ihe., ngwa na-akwado gụnyere:

• PVC ọkpọkọ / profaịlụ ngwakọta (isiike na nro akara ule)
• PE / PP ihe nkiri / mmepụta akwụkwọ (agba masterbatch mwekota)
• Injinia plastic tupu nhazi (ABS / PC ihicha na degassing)
• Ngwakọta resin phenolic maka akụrụngwa ime ime ụgbọ ala
• Ngwakọta plastik emegharịrị arụgharịgharị (ihicha na mgbakwunye ngwakọta)
• Mmepụta Masterbatch (agba agba / mgbakwunye mgbakwunye)

Ngalaba ahụ na-ejikọta ikpo ọkụ na ngwakọta dị jụụ ọnụ-ihe eji eme ihe abụọ nke na-edozi isi ihe ịma aka nke ngwakọta plastik.: ezughị ezu homogenization, mmebi okpomọkụ site na ikpo oke ọkụ, na agglomeration (clumping) nke ihe post-heating. Ihe mgbe agwakọta okpomọkụ gachara nwere ike ịbanye n'ime igwekota oyi maka oyi na-akpaghị aka, na-ekpochapụ ikuku ndị fọdụrụnụ ma na-ezere agglomerates. Ngwakọta Ngwakọta Plastic Supplier Nke a enweghị nkebi mgbanwe site na-ekpo ọkụ gaa na ịgwakọta oyi na-atụ na-eme ka a hụ na ihe ndị ahụ na-edobe iguzosi ike n'ezi ihe ha ka ha na-enweta nkwekọ otu a chọrọ maka extrusion dị elu., injection ịkpụzi, ma ọ bụ ịfụ usoro ịkpụzi.

Emepụtara nkeji a site na mbubata, na inabata teknụzụ mba ofesi dị elu. Site na ịnakwere njikwa PLC, ọ atụmatụ elu akpaka larịị. mmetụta ngwakọta dị mma. zuru ezu ọrụ, compact structure and beautiful appearance. It is an ideal equipment for plastics mixing. The PLC control system centralizes all operational parameters (mixing time, okpomọkụ, speed, discharge timing), reducing human error and ensuring batch-to-batch consistency—critical for regulated industries like medical device manufacturing (FDA 21 CFR 177.1520 nnabata) and automotive component production (IATF 16949 ụkpụrụ).

Key Operational Features of SRL Series Mixers

1. Flexible Heating Modes

Heating mode: Electric heating or self-friction. The dual heating options cater to different material requirements and production scales:

• Electric Heating: Precision resistance heating with PID temperature control (±2°C accuracy) for materials sensitive to overheating (eg., soft PVC, ABS). Ideal for small-batch production or specialty resins where precise temperature regulation is non-negotiable. Igwe ọkụ eletrik na-ewepụkwa ihe ize ndụ nke mmetọ sitere na mmanụ / gas kpo oku, na-eme ka ọ dị mma maka nhazi plastic kọntaktị nri.
• Igwe ọkụ nke onwe: Na-emepụta okpomọkụ site na ntụgharị ọsọ ọsọ nke agụba agwakọta (ruo 1800 rpm) na esemokwu ihe-na-ihe-dị ọnụ ahịa maka mmepụta oke nke ihe ndị na-adịghị enwe mmetụta ọkụ. (eg., PVC siri ike, PE). Ụdị a na-ebelata oriri ike site na 20-25% tụnyere ọkụ eletrik maka nnukwu batches (≥200kg), dị ka ọ na-eme ka ike kinetic nke ihe onwunwe na-eme ka ọ bụrụ ike mpụga.

2. Ụdị ịchaji enwere ike ịhazi ya

Ụdị ịgbasa: Akwụkwọ ntuziaka ma ọ bụ pneumatic. Emebere usoro mkpofu maka ịdị mfe iji yana obere ihe mkpofu ihe:

• Mwepu akwụkwọ ntuziaka: Ọnụ ụzọ mwepu na-arụ ọrụ lever maka obere mmepụta (SRL-Z 50/100, 100/200 ụdị). Kwesịrị ekwesị maka akụrụngwa nwere obere ntinye ma ọ bụ mgbanwe ihe na-agbanwe agbanwe, as it allows operators to inspect mixed materials before discharge and adjust batch sizes flexibly.
• Pneumatic Discharge: Air-powered discharge gate (8 bar operating pressure) for automated, mmepụta ihe dị elu (SRL-Z 200/500 ka 800/1600 ụdị). The pneumatic system ensures fast, complete discharge (≤30 seconds per batch) with minimal material retention (<0.5% of batch volume), reducing waste and downtime between batches. It can be integrated with conveyor systems for direct transfer to extruders/injection molders.

3. Advanced Mixing Blade Design

The SRL series uses a proprietary double-helix blade design (imported from German engineering specifications) that ensures 360° material circulation within the mixing chamber:

• High-speed rotating blades (ruo 1800 rpm in heat mixer) create a turbulent flow pattern, breaking up agglomerates and ensuring uniform distribution of additives (stabilizers, plasticizers, ọkụ retardants) at the particle level.
• Cool mixer blades operate at lower speeds (50-180 rpm) with a spiral design that gently agitates materials during cooling, preventing clumping while maximizing surface area for heat dissipation and degassing.
• Blades are constructed from wear-resistant alloy steel (40Cr) na elu ike nke HRC 58-60, extending service life to 8,000+ operating hours—3x longer than standard carbon steel blades—even when mixing abrasive filled compounds (eg., 50% PVC carbonate jupụtara na calcium).

4. Integrated Degassing System

A built-in vacuum degassing port (optional for all models) and atmospheric vent in the cool mixer removes moisture, volatile organic compounds (VOCs), and air bubbles from materials:

• Critical for hygroscopic engineering plastics (ABS, PC) – eliminates surface defects (bubbles, pinholes) in finished products.
• Reduces VOC emissions by 90% compared to open mixing systems, na-agbaso EU REACH na US EPA ụkpụrụ ịdị mma ikuku.
• Oge nkwụsịtụ akpaaka (mmemme site na PLC) na-eme ka nsonaazụ na-agbanwe agbanwe n'ofe ogbe.

Nka nka nke SRL Series Igwe ọkụ oyi dị elu/dị ala

Usoro SRL dị na 7 ụdị, tụọ ka ọ dabara na mpịakọta mmepụta sitere na ọnụ ọgụgụ ụlọ nyocha (50L okpomọkụ igwekota) ka ulo oru-ọnụ ọgụgụ (800L okpomọkụ igwekota). A na-edobe parampat niile n'okpuru, ya na nkọwapụta maka ịdịgide otu na ọnọdụ ọrụ:

Nlereanya	Olu dị irè (L) (Okpomọkụ/dị jụụ)	Rotary ọsọ (rpm) (Okpomọkụ dị ala / Okpomọkụ dị elu / dị jụụ)	moto / ike kpo oku (kW) (Okpomọkụ dị ala / Okpomọkụ dị elu / dị jụụ)	Akụkụ (mm) (L×W×H)	Ibu (T)	Ịgwakọta / oge oyi (min/ite)
SRL-Z 50/100	32/75	750/1500/180	7/11/5.5	2300*1800*1900	2.2T	6-10min/ite
SRL-Z 100/200	75/160	650/1300/180	14/22/7.5	3780*1870*2250	3.2T	6-10min/ite
SRL-Z 200/500	150/320	475/950/130	30/42/11	4850*2240*2470	3.5T	6-10min/ite
SRL-Z 300/600	200/360	475/950/130	40/55/11	4680*2240*2740	3.8T	6-10min/ite
SRL-Z 300/1000	200/640	475/950/110	40/55/15	4980*2500*2740	4.2T	6-10min/ite
SRL-Z 500/1000	375/640	430/860/50	47/67/15	4600*3000*4050	5.6T	6-10min/ite
SRL-Z 800/1600	600/1050	370/720/50	83/110/22	5170*3200*4480	7.5T	6-10min/ite

Ihe ndetu ihe nrụnye igodo:

• Ụkpụrụ ọsọ rotary na-egosipụta ntọala ọsọ dị ala / dị elu maka igwekota okpomọkụ (mgbanwe site na VFD) na ọsọ ọsọ maka igwekota dị jụụ.
• A na-ekewa ike moto/ọkụ n'etiti igwekota okpomọkụ (moto dị ala / dị elu) and cool mixer motor – all values comply with IE3 premium efficiency standards (EU Ecodesign Directive 2009/125/EC).
• Ịgwakọta / oge oyi (6-10min/ite) is a typical range for PVC compounding; plastik injinia (ABS/PC) may require 8-12 minutes for complete drying/degassing.

Operational Advantages of SRL Series High/Low Temperature Cold Mixer

1. Superior Mixing Uniformity

Third-party testing by the China Compounding Machine Plastic Factory Industry Association (CPMIA) confirms that the SRL series achieves 98% mixing uniformity for PVC compounds—12% higher than single-stage mixers. This uniformity translates to:

• Consistent color distribution in finished products (no streaking in film/sheet)
• Uniform mechanical properties (tensile strength, impact resistance) in extruded profiles
• Reduced scrap rates (si 8-10% ka <2% for most applications)

2. Ịrụ ọrụ ike & Cost Savings

Ọnọdụ kpo oku abụọ na njikwa PLC na-akpaghị aka na-ebuli ojiji ike:

• Kpọọ nkụ nke onwe na-ebelata oriri eletrik site na 20-25% maka ọnụ ọgụgụ dị elu.
• Usoro mgbake ọkụ (nhọrọ) na-ejide okpomọkụ mkpofu site na igwekota dị jụụ wee kpoo ihe ndị na-abata, mbepụ mkpokọta ume ojiji site na mgbakwunye 10%.
• Ọrụ akpaaka na-ebelata ụgwọ ọrụ site na 50% tụnyere ntuziaka ịgwakọta (1 onye ọrụ nwere ike ijikwa 2-3 mixers n'out oge).

Onye na-emepụta ọkpọkọ PVC nke etiti na-eji SRL-Z 300/600 nlereanya kọrọ kwa afọ ike ego nke $28,000 na nchekwa ego nke $45,000—ROI nwetara n'otu ntabi anya 10 ọnwa.

3. Akwa akpaaka & Usoro Mmegharị

Usoro njikwa PLC na-echekwa ruo 50 tupu emebere ihe Ezi ntụziaka (eg., PVC ọkpọkọ ọkpọkọ siri ike, dị nro PVC ọkwa ahụike, ABS ụgbọ ala ọkwa), ikwe:

• Nhọrọ nhazi otu mmetụ maka mgbanwe ngwa ngwa ngwa ngwa (≤15 nkeji n'etiti Ezi ntụziaka).
• Oge ogbe akpaaka, njikwa okpomọkụ, na mwepu-na-ewepụ njehie mmadụ na ngwakọta paramita.
• Ndekọ data nke paramita batch niile (okpomọkụ, oge, speed) maka nrube isi n'usoro iwu na nyocha njikwa mma.

Ọkwa akpaaka a dị oke mkpa maka ndị na-emepụta ihe na-arụ ọrụ na ụlọ ọrụ akwadoro (ọgwụ, nkwakọ nri) ebe usoro traceability bụ iwu.

4. Nhazi kọmpat & Ịrụ ọrụ oghere

N'agbanyeghị ọrụ ya zuru oke, Usoro SRL nwere kọmpat, ihe ejikọtara ọnụ nke na-echekwa ohere ụlọ mmepụta ihe:

• A na-etinye ndị na-agwakọta ọkụ na oyi n'otu etiti (ọ dịghị iche iche echichi chọrọ).
• Ihe nlereanya kacha nta (SRL-Z 50/100) na-anọ naanị 4.14 m² (2300× 1800mm) - dị mma maka obere ụlọ ọrụ ma ọ bụ ntọala ụlọ nyocha.
• Nhọrọ kwụ ọtọ maka ụdị ndị buru ibu (SRL-Z 500/1000, 800/1600) na-ebelata ohere ala site na 30% tụnyere kehoraizin uzo ozo.

Ọmụmụ ihe: SRL-Z 200/500 Ngwakọta na-ebuli mkpokọta ABS (Germany)

A German automotive component manufacturer implemented the SRL-Z 200/500 high/low temperature cold mixer in 2024 to replace outdated single-stage mixers for ABS compounding (used in interior trim components):

• Original Challenges:
  • Mixing uniformity of 85% – inconsistent color and mechanical properties in finished parts.
  • High scrap rate (12%) due to material agglomeration and moisture-related defects.
  • Manual operation requiring 2 operators per mixer – high labor costs.
  • Non-compliance with IATF 16949 (lack of process data logging).
• Results After Installation:
  • Mixing uniformity improved to 98% - 100% pass rate for color/mechanical property testing.
  • Scrap rate reduced to 1.8% – annual material savings of €32,000.
  • Labor costs cut by 50% (1 operator manages 2 igwekota) – annual savings of €58,000.
  • Full compliance with IATF 16949 (data logging and recipe traceability).
  • Mmepụta mmepụta mụbara site 25% (oge ogbe ngwa ngwa na mgbanwe mgbanwe).

Onye njikwa injinia ihe ọkụkụ kwuru: "Onye na-agwakọta SRL-Z agbanweela usoro nhazi anyị - anyị na-emepụta ugbu a na-agbanwe agbanwe, ogige ABS dị elu nke nwere ntakịrị ihe mkpofu, na nkwadebe nyocha anyị na-adị mfe site na ntinye data akpaaka. Nhazi kọmpat ahụ wepụtakwara ohere ala bara uru maka ahịrị extrusion ọzọ.

Nwụnye, Ọrụ & Ntuziaka nlekọta

1. Achọrọ nwụnye & Usoro

Emebere igwekota usoro SRL maka nrụnye kwụ ọtọ yana nkwadebe saịtị dị ntakịrị:

1. Nkwadebe saịtị:
   • Ihe ntọala (150mm ọkpụrụkpụ) iji kwado ịdị arọ igwekota (2.2T ruo 7.5T).
   • Ịnye ọkụ: 380V 3-adọ 50/60Hz (kwekọrọ na ụkpụrụ eletriki EU/US).
   • Mgbakọ ikuku (6-8 mmanya) maka ụdị mgbapụta pneumatic (nhọrọ).
   • Usoro ikuku (maka degassing) – compliant with local air quality regulations.
2. Installation Process:
   • Factory pre-assembled frame is delivered and positioned on the foundation (crane required for models >3T).
   • Electrical wiring and air line connection (if applicable) by certified electricians/technicians.
   • Calibration of temperature sensors and PLC control system (performed by Zhuoyue technical team).
   • Test run with dummy material (calcium carbonate) to verify mixing, heating, and discharge functionality.

Installation typically takes 1-2 days for small models (SRL-Z 50/100, 100/200) na 2-3 days for large models (SRL-Z 500/1000, 800/1600).

2. Standard Operating Procedure (SOP)

Basic operation of the SRL series mixer follows a repeatable, automated workflow:

1. Select the pre-programmed recipe on the PLC HMI (or input custom parameters: okpomọkụ, oge, speed).
2. Load raw materials into the heat mixer hopper (manual or automated conveyor feeding).
3. Bido okirikiri ngwakọta - igwekota okpomọkụ na-arụ ọrụ na ọsọ ọsọ/okpomọkụ setịpụrụ (ọkụ eletrik ma ọ bụ nke onwe).
4. Mgbe ịmechara ikpo ọkụ, A na-ebufe ihe ndị ahụ na-akpaghị aka na igwekota oyi maka oyi/na-ekpochapụ.
5. Ngwakọta dị jụụ na-arụ ọrụ n'ọ̀tụ̀tụ̀ ọ̀tụ̀tụ̀ agbadoro ruo mgbe okpomọkụ echere (na-abụkarị 40-50 Celsius) eruola.
6. Akpaaka (pneumatic) ma ọ bụ akwụkwọ ntuziaka nke ihe agwakọtara na nri hopper/extruder nchekwa.
7. Hichaa ụlọ ngwakọta (nhọrọ, maka mgbanwe ihe onwunwe) na-eji ikuku abịakọrọ ma ọ bụ ihe nhicha ọkwa nri (FDA kwadoro).

Zhuoyue na-enye ntuziaka SOP zuru ezu (Bekee/German/French/Spanish) na foto na ntuziaka nzọụkwụ maka ụdị niile.

3. Usoro nlekọta mgbochi mgbochi

Nlekọta oge niile na-eme ka ndụ igwekota ogologo ndụ (10+ afọ) na arụmọrụ na-agbanwe agbanwe:

• Nlekọta kwa ụbọchị:
  • Nyochaa hopper maka njigide/ihe mgbochi ihe.
  • Check temperature sensors for accuracy (calibrate with a digital thermometer).
  • Clean discharge gate to prevent material buildup.
• Weekly Maintenance:
  • Lubricate mixer bearings with food-grade grease (FDA-compliant for food-contact applications).
  • Inspect mixing blades for wear/damage (replace if blade thickness is reduced by >2mm).
  • Test emergency stop function and safety interlocks.
• Monthly Maintenance:
  • Calibrate PLC temperature control (verify against NIST-traceable thermometer).
  • Inspect electrical connections (tighten loose terminals to prevent overheating).
  • Clean heat exchanger (cool mixer) to maintain cooling efficiency.
• Nlekọta kwa afọ:
  • Replace mixing blades (ọ bụrụ na-eyi) or recoat with wear-resistant tungsten carbide.
  • Overhaul motor and gearbox (replace oil, inspect gears).
  • Nyocha sistemu zuru oke site n'aka ndị otu teknụzụ Zhuoyue (includes performance testing and calibration).

Zhuoyue offers a preventive maintenance program with scheduled on-site visits (quarterly/annually) na 24/7 technical support for emergency repairs.

FAQs About SRL Series High/Low Temperature Cold Mixer

Q: Can the SRL series mixer handle recycled plastics with high moisture content?

A: Ee. The heat mixer’s drying function (ọkụ eletrik ma ọ bụ nke onwe) effectively removes moisture from recycled plastics (ruo 5% moisture content) during mixing, while the cool mixer’s degassing port eliminates water vapor. For high-moisture recycled materials (5-10%), we recommend the optional vacuum degassing upgrade to ensure complete drying.

Q: What is the lead time for custom-configured SRL series mixers?

A: Ụdị ọkọlọtọ (SRL-Z 50/100 ka 800/1600) nwee oge ndu nke 6-8 izu. Nhazi omenala (eg., FDA-compliant contact parts, agụụ degassing, vertical design) chọrọ 10-12 izu. Mmepụta ngwa ngwa (4-oge ụzọ izu) dị maka mgbakwunye 20% fee for standard models.

Q: Is training provided for operators and maintenance technicians?

A: Ee. Zhuoyue provides 1-day on-site operator training (basic operation, recipe setup, nchọpụta nsogbu) and 2-day maintenance technician training (advanced calibration, blade replacement, PLC programming). Training is available in English, German, French, Spanish, and Mandarin, with hands-on sessions using your actual materials for maximum relevance.

Q: Can the mixer be integrated with a complete extrusion line?

A: Kpamkpam. The SRL series mixer is designed to integrate seamlessly with Zhuoyue’s complete extrusion systems (extruders, ndị na-eri nri, downstream akụrụngwa). The PLC control system can be synchronized with extruder PLCs to ensure material feeding is matched to extrusion output, eliminating production bottlenecks and reducing waste.

Q: What warranty is provided for the SRL series mixer?

A: Zhuoyue na-enye akwụkwọ ikike afọ 2 na ngwa ọrụ niile (agwakọta agụba, etiti, usoro mwepụ) yana akwụkwọ ikike afọ 1 na akụrụngwa eletrik / PLC. Nhọrọ akwụkwọ ikike agbatịkwuru (3-5 afọ) dị, gụnyere nleta mgbochi mgbochi kwa afọ yana nnyefe akụkụ akụrụngwa kacha mkpa.

Ihe fọrọ nke nta ka ọ bụrụ iri afọ abụọ, usoro SRL dị elu na igwe oyi oyi dị ala bụ ihe ngwọta ntụkwasị obi maka ndị na-emepụta plastik n'ụwa niile, na-ebunye ngwakọta ziri ezi, ọnụ ahịa arụmọrụ, na nnabata usoro iwu. Ma ị na-ejikọta PVC maka ọkpọkọ, ihicha ABS maka akụrụngwa akụrụngwa, ma ọ bụ ịgwakọta resin phenolic maka ngwa ụlọ ọrụ mmepụta ihe, a na-eme ihe igwekota a iji gboo ihe achọrọ nke nhazi rọba ọgbara ọhụrụ. Kpọtụrụ ndị otu teknụzụ anyị taa ka ịrịọ maka nyocha usoro ịgwakọta n'efu na ntinye aha haziri maka mkpa mmepụta gị.