ZTE Seri ko-wotasyon Paralèl Twin-Screw Extruders

ZTE seri ko-wotasyon paralèl twin-screw extruders

Kòm yon liy pwodwi ekonomik ak pratik nan Zhuoyue, ZTE seri ko-wotasyon paralèl la Twin Screw Extruder Manifakti fèt espesyalman pou kliyan ki gen bezwen pwodiksyon debaz yo. Li kenbe avantaj estriktirèl debaz yo nan pwodwi extruder Zhuoyue a, pandan y ap optimize konfigirasyon an pou reyalize yon pèfòmans pri ki pi favorab. Seri ZTE a apwopriye pou trete materyèl polymère jeneral tankou plastik jeneral, plastik modifye ak kantite lajan ranpli ki ba, ak masterbatch konvansyonèl yo, ki ka satisfè bezwen pwodiksyon chak jou nan pifò ti ak mwayen antrepwiz ak pèfòmans ki estab ak pri antretyen ki ba.

Zhuoyue te angaje nan bay solisyon ekstrizyon pri-efikas pou ti ak mwayen antrepwiz. (SMEs) nan endistri pwosesis plastik pou plis pase yon dekad, ak seri ZTE a se kristalizasyon angajman sa a. Kontrèman ak modèl extruder-wo fen ki konsantre sou koupl ultra-wo ak vitès pou pwosesis materyèl konplèks, seri ZTE a optimisé pou senaryo pwodiksyon ki pi komen nan mache a, konsantre sou estabilite, fasilite nan operasyon, ak pri total de de an komen ki ba (TCO). Pou SMEs ki sitou trete PP, PE, ABS, PS ak lòt plastik jeneral, oswa plastik modifye ak kantite lajan ranpli anba a 30%, seri ZTE a ka konplètman satisfè kondisyon pwodiksyon san yo pa bezwen envesti nan ekipman chè pèfòmans-wo, efektivman diminye papòt premye envestisman ak risk operasyonèl yo.

Konsepsyon estriktirèl debaz la nan seri ZTE a eritye matirite Zhuoyue la Twin Screw Extruder Supplier teknoloji, ki gen ladan estrikti a vis paralèl ko-wotasyon, konsepsyon barik modilè, ak eleman vis ak presizyon machin. Konsepsyon paralèl ko-wotasyon an asire materyèl inifòm melanje ak k ap fonn, evite pwoblèm nan plastifikasyon materyèl inegal ki komen nan pri ki ba yon sèl-vis extruders, konsa amelyore kalite pwodwi fini ak diminye fatra materyèl. Konsepsyon barik modilè a pèmèt pou fasil demonte ak antretyen, ak seksyon barik ki domaje yo ka ranplase endividyèlman olye pou yo tout antye barik la, redwi anpil depans antretyen ak D '. Eleman yo vis yo te fè nan asye alyaj-wo kalite ak tretman chalè, ki gen bon rezistans mete epi li ka adapte yo ak pwosesis la alontèm nan plastik jeneral ak plastik ki ba-plen modifye., pwolonje lavi sèvis eleman kle yo.

An tèm de operasyon ak kontwòl, seri a ZTE adopte yon sistèm kontwòl senplifye men pratik, ki fasil pou aprann ak opere, menm pou operatè san pwofesyonèl teknik background. Panèl kontwòl la ekipe ak ekspozisyon dijital klè pou tanperati, vitès vis, ak pousantaj manje, ak paramèt yo ka ajiste ak yon sèl kle, reyalize kontwòl egzak nan pwosesis pwodiksyon an. An menm tan an, se sistèm nan ekipe ak fonksyon debaz alam fay, tankou alam sou tanperati, alam surcharge, ak mank de alam materyèl, ki ka alè raple operatè yo nan kondisyon nòmal epi evite domaj ekipman ak aksidan pwodiksyon. Konsepsyon an jeneral nan ekipman an konplètman konsidere ergonomics yo, ak yon layout rezonab nan bouton operasyon ak fenèt obsèvasyon, fè operasyon chak jou ak enspeksyon pi pratik.

Yon lòt avantaj nan seri ZTE a se konpatibilite segondè li yo ak ekipman oksilyè. Li ka san pwoblèm konekte ak ekipman oksilyè komen nan mache a, tankou sechwa materyèl, mixer, pelletizers, refwadisman transporteurs, elatriye., pou fòme yon liy pwodiksyon konplè. Zhuoyue tou bay sijesyon Customized matche dapre kliyan yo’ bezwen pwodiksyon aktyèl yo, ede kliyan yo optimize layout liy pwodiksyon an ak amelyore efikasite pwodiksyon an jeneral. Kit se pwodiksyon pelletizing nan patikil plastik jeneral, modifikasyon nan plastik ki ba-plen, oswa pwodiksyon de masterbatch koulè konvansyonèl ak masterbatch fonksyonèl, ka seri a ZTE dwe fleksib adapte, ak yon seri kapasite pwodiksyon soti nan 10kg / h a 800kg / h ki kouvri diferan echèl pwodiksyon nan SMEs.

Soti nan pèspektiv nan sèvis apre-lavant, Zhuoyue bay yon garanti apre lavant konplè pou seri ZTE pou rezoud kliyan yo’ enkyetid. Pwodwi a gen yon peryòd garanti 12 mwa, ak eleman debaz yo tankou sistèm transmisyon ak motè gen yon opsyon garanti pwolonje. Ekip sèvis apre lavant Zhuoyue a gen pèsonèl teknik pwofesyonèl ak yon rezo sèvis son, ki ka bay enstalasyon sou plas, komisyonin, ak sèvis fòmasyon pou kliyan yo. Pou echèk ekipman komen, ekip apre-lavant la ka bay sipò teknik aleka nan 2 èdtan, epi si antretyen sou plas nesesè, pèsonèl sèvis la ka rive nan faktori kliyan an nan 48 èdtan nan pifò rejyon yo. Anplis de sa, Zhuoyue tou bay yon rezèv ase nan pyès rezèv, ak pyès rezèv komen tankou eleman vis, revètman barik, ak sele yo ka delivre nan 3 jou travay, asire ke tan an ekipman yo minimize.

Nan mache mondyal pwosesis plastik la, SMEs kont pou plis pase 70% nan kantite total antrepriz, ak bezwen pwodiksyon yo karakterize pa “pratik, ki estab, ak ekonomik”. Seri ZTE a jisteman devlope pou satisfè demann mache sa a. Depi lansman li, li te lajman rekonèt pa kliyan nan plis pase 30 peyi ak rejyon yo, ki gen ladan Lachin, Azi Sidès, Mwayen Oryan an, ak Ewòp lès. Yon gwo kantite fidbak kliyan montre ke seri ZTE a gen pèfòmans pwodiksyon ki estab, to kalifye nan pwodwi fini se pi wo a 98%, tan an mwayèn operasyon echèk-gratis se pi plis pase 8000 èdtan, ak pri antretyen pou chak 1000 èdtan nan operasyon se mwens pase 500 dola ameriken, ki se byen lwen pi ba pase mwayèn endistri a. Done sa yo konplètman pwouve pèfòmans nan pri segondè ak fyab nan seri a ZTE, fè li yon chwa ideyal pou SMEs pote soti nan pwodiksyon pwosesis plastik.

Paramèt modèl ZTE

ZTE MODEL ofri yon rapò pri/pèfòmans ekselan epi li fèt ak paramèt ki adapte pi fò materyèl yo. Li adopte yon sistèm transmisyon estanda serye, ki asire operasyon ki estab pandan y ap efektivman kontwole pri an jeneral, fè li premye chwa pou kliyan ki pouswiv pratik ak ekonomi.

Konsepsyon paramèt seri ZTE a konplètman konsidere karakteristik pwosesis materyèl polymère jeneral yo, epi chak modèl optimize pou echèl pwodiksyon espesifik ak kalite materyèl. Koupl espesifik nan 6 N.m/cm³ se yon chwa balanse pou pwosesis jeneral plastik, ki ka asire ase melanje ak plastifikasyon nan materyèl pandan y ap evite twòp konsomasyon enèji. Pouvwa motè prensipal la matche ak dyamèt vis la ak vitès pwodiksyon pou maksimize efikasite itilizasyon enèji epi redwi konsomasyon enèji pou chak pwodiksyon inite.. Vitès pwodiksyon an nan 600rpm se apwopriye pou pwodiksyon kontinyèl ak ki estab nan plastik jeneral, epi yo ka ajiste nan yon seri sèten selon diferan karakteristik materyèl ak kondisyon pwodwi.

Rapò pwofondè plas la (D0/Madi) nan 1.55 oswa 1.55/1.68 fèt selon diferan dyamèt vis. Pi piti modèl vis yo (25, 35) adopte yon pwofondè emplacement fiks rapò de 1.55, ki konsantre sou inifòmite materyèl transmèt ak melanje; pi gwo modèl vis yo (50, 65, 75, 95) bay de opsyon rapò pwofondè plas, ki ka chwazi selon kliyan’ kantite materyèl espesifik ranpli ak kondisyon pwodwi. Pou egzanp, lè pwosesis modifye plastik ak yon kantite lajan ranpli nan 20-30%, rapò a pwofondè plas nan 1.68 ka bay yon pi gwo espas depo materyèl, amelyore pousantaj ranpli ak kapasite pwodiksyon an, pandan y ap la 1.55 rapò se pi apwopriye pou résine pi bon kalite oswa materyèl ki ba-plen, asire pi bon efè melanje.

Modèl	Koupl espesifik (N.m/cm³)	Pwensipal pouvwa motè (Kw)	Vitès pwodiksyon an	Slot pwofondè rapòD0/Di
25	6	7.5	600	1.55
35	6	18.5	600	1.55
50	6	55	600	1.55/1.68
65	6	110	600	1.55/1.68
75	6	160	600	1.55/1.68
95	6	300	600	1.55/1.68

Chak modèl nan seri ZTE a gen pozisyon klè aplikasyon pou satisfè bezwen divès kalite SMEs:

• ZTE 25: Modèl ki pi piti nan seri a, ak yon pouvwa motè prensipal 7.5Kw, se apwopriye pou ti-pakèt pwodiksyon echantiyon laboratwa, pwodiksyon jijman nouvo pwodwi yo, oswa ti-echèl pwodiksyon mèt pa mikwo-antrepriz. Estrikti kontra enfòmèl ant li pran mwens espas epi li fasil pou deplase ak enstale, making it an ideal choice for R&D laboratories and small workshops.
• ZTE 35: With a main motor power of 18.5Kw, it is suitable for small and medium-sized batch production of general plastics and low-filled modified plastics, such as daily plastic products, simple plastic profiles, elatriye. It has a good balance between production capacity and energy consumption, and is the most widely used model in the ZTE series.
• ZTE 50: Equipped with a 55Kw main motor, it can meet the medium-scale production needs of SMEs, with a production capacity of 100-300kg/h for general plastics. It is suitable for the production of plastic particles, pipe fittings, and sheet materials, and the dual slot depth ratio options make it more flexible in adapting to different material formulas.
• ZTE 65: With a 110Kw main motor, li se yon modèl mwayen ak gwo nan seri a ZTE, ak yon kapasite pwodiksyon de 200-500kg / h, apwopriye pou SMEs ak echèl pwodiksyon relativman gwo. Li ka estab pwosesis modifye plastik ak yon kantite lajan ranpli jiska 30%, epi li se lajman ki itilize nan pwodiksyon an nan pati enteryè otomobil, kokiy aparèy kay ak lòt pwodwi.
• ZTE 75: Ekipe ak yon motè prensipal 160Kw, kapasite pwodiksyon an ka rive nan 300-600kg / h, ki se apwopriye pou pwodiksyon gwo-echèl nan plastik jeneral ak plastik modifye pa SMEs. Gwo koupl li yo ak gwo rapò pwofondè plas asire pwosesis materyèl efikas ak bon jan kalite pwodwi ki estab, epi li se souvan itilize nan pwodiksyon an nan pwofil plastik, plak ak lòt pwodwi ak kondisyon pwodiksyon segondè.
• ZTE 95: Pi gwo modèl nan seri ZTE a, ak yon motè prensipal 300Kw ak yon kapasite pwodiksyon de 500-800kg / h, se apwopriye pou gwo echèl SMEs oswa antrepriz ki bezwen elaji kapasite pwodiksyon an. Li ka okipe travay pwodiksyon kontinyèl pou yon tan long, ak sistèm transmisyon optimize a asire bri ki ba ak vibrasyon ki ba pandan operasyon gwo chaj, diminye enpak sou anviwònman pwodiksyon an.

Anplis de paramèt debaz yo ki nan lis nan tablo a, seri a ZTE tou gen yon kantite paramèt konsepsyon detaye asire operasyon ki estab ak bon jan kalite pwodwi:

• Presizyon dyamèt vis: Se tolerans nan dyamèt vis la kontwole nan ± 0.05mm asire inifòmite nan espas sa a materyèl pandan transmèt ak melanje., evite twòp taye lokal oswa melanje ensifizan.
• Zòn chofaj barik: Nimewo a nan zòn chofaj se 5-9 (depann sou modèl la), epi chak zòn kontwole poukont yo, ak yon presizyon kontwòl tanperati a ± 1 ℃, asire kontwòl egzak nan pwosesis la k ap fonn materyèl.
• Sistèm refwadisman: Ekipe ak refwadisman lè oswa sistèm refwadisman dlo (opsyonèl dapre modèl la), ki ka byen vit refwadi barik la ak vis, anpeche materyèl surchof ak dekonpozisyon, epi adapte yo ak pwodiksyon kontinyèl pou yon tan long.
• Sistèm manje: Adopte yon konvèsyon frekans vitès-reglemante machin manje, ak yon presizyon manje nan ± 1%, asire rezèv materyèl ki estab epi evite manje inegal ki te koze pa materyèl pon oswa vout.
• Sistèm transmisyon: Adopte yon bwat sifas dan difisil ak yon efikasite transmisyon ≥95%, bri ki ba (≤85dB), ak yon lavi sèvis ki gen plis pase 10 ane anba antretyen nòmal.

Konsepsyon paramèt seri ZTE a se pa sèlman ki baze sou demann aktyèl la sou mache a, men tou gen yon sèten gade pi devan, ki ka adapte yo ak devlopman nan lavni nan SMEs. Pou egzanp, motè a ak sistèm kontwòl elektrik nan tout modèl adopte desen enèji-ekonomize, ki ka sove 10-15% nan enèji konpare ak extruders tradisyonèl nan menm kalite a, an liy ak tandans mondyal konsèvasyon enèji ak rediksyon emisyon. An menm tan an, ekipman yo rezève ekspansyon interfaces, ak kliyan yo ka amelyore sistèm kontwòl la, sistèm manje ak lòt konpozan selon pwòp bezwen devlopman yo, san yo pa ranplase tout ekipman an, plis diminye pri envestisman alontèm.

Senaryo aplikasyon nan seri ZTE

Seri ZTE a, ak pèfòmans pri segondè li yo ak pèfòmans ki estab, se lajman ki itilize nan plizyè senaryo jeneral pwosesis plastik, ki kouvri plizyè domèn tankou nesesite chak jou, konstriksyon, elektwonik, ak Pwodwi pou Telefòn otomobil. Sa ki anba la yo se senaryo aplikasyon prensipal yo ak kondisyon pwosesis korespondan yo:

• Jeneral pwodiksyon patikil plastik: Sa a se senaryo aplikasyon ki pi komen nan seri ZTE a, sitou trete PP, PE, ABS, PS, HIPS ak lòt rezin pi bon kalite oswa plastik resikle nan patikil. Seri ZTE a ka asire gwosè patikil inifòm ak dansite pwodwi fini an, ak yon to kalifye ki pi plis pase 99%. Pou pwosesis plastik resikle, ekipman an ka ekipe ak yon aparèy degaz pou retire gaz temèt nan materyèl la, amelyore kalite patikil resikle.
• Ba-plen modifye pwodiksyon plastik: Pou plastik modifye ak yon kantite lajan ranpli nan 10-30% (tankou kabonat kalsyòm plen PE / PP, talk plen ABS), seri a ZTE ka reyalize dispèsyon inifòm nan file, evite aglomerasyon nan file ak afekte pwopriyete yo mekanik nan pwodwi a. Li se lajman ki itilize nan pwodiksyon an nan pri ki ba pati plastik tankou chèz plastik, bwat depo, ak kokiy jwèt.
• Pwodiksyon masterbatch konvansyonèl yo: Ki gen ladan masterbatch koulè, ranpli masterbatches, ak masterbatch fonksyonèl (antistatik, anti-UV), seri a ZTE ka asire inifòm melanje nan pigman, file ak aditif ak résine konpayi asirans lan, ak yon inifòmite koloran ≥98%, satisfè kondisyon koulè divès kalite pwodwi plastik. Ti modèl yo (ZTE 25/35) yo apwopriye pou ti-pakèt Customized pwodiksyon de masterbatches, pandan ke modèl yo gwo (ZTE 65/75/95) yo apwopriye pou pwodiksyon an mas gwo echèl.
• Senp plastik pwofil extrusion: Tankou PVC fenèt ak pòt Des, PE plastic steel profiles, PP decorative profiles, elatriye. The ZTE series can provide stable extrusion pressure and speed, ensuring the dimensional accuracy of profiles (tolerance ≤±0.1mm), and the surface finish of products meets the industry standards. The modular design of the die head makes it easy to replace different profile molds, realizing the flexible production of multiple varieties.
• Plastic pipe production: For small and medium-diameter PE/PPR water supply pipes, PVC drainage pipes, elatriye., the ZTE series can match the pipe extrusion die head and sizing sleeve to achieve continuous and stable pipe production. The temperature control accuracy and screw speed stability of the equipment ensure the wall thickness uniformity of the pipe, and the product pass rate is above 98%.
• Fèy ak fim extrusion (auxiliary): Lè ekipe ak yon korespondan fèy / fim mouri tèt, ka seri a ZTE dwe itilize pou ekstrizyon an nan fèy mens ak fim nan plastik jeneral, tankou fim anbalaj PE, Materyèl fèy PP pou papye, elatriye. Malgre ke li pa fèt espesyalman pou pwodiksyon fim / fèy segondè-presizyon, li ka konplètman satisfè bezwen pwodiksyon debaz yo nan SMEs pou pwodwi ki ba-fen.

Pou diferan senaryo aplikasyon, Zhuoyue Twin vis extruder machin faktori tou bay sijesyon konfigirasyon vize ak solisyon optimize pwosesis pou ede kliyan yo maksimize pèfòmans nan seri ZTE:

• Pou pwodiksyon patikil: Li rekòmande pou konfigirasyon yon pelletizer bag dlo oswa pelletizer lè-refwadi, and optimize the screw speed and temperature parameters according to the melting point of the material to ensure the smooth cutting of particles and reduce dust generation.
• For modified plastic production: It is recommended to add a side feeding device for the addition of fillers and additives, and adjust the mixing elements of the screw to enhance the dispersion effect of fillers and avoid the reduction of product performance caused by uneven mixing.
• For masterbatch production: It is recommended to use a high-speed mixer for pre-mixing of materials, and control the feeding speed and screw speed of the extruder to ensure the full mixing of pigments and resins, and improve the coloring effect of masterbatches.
• For profile/pipe production: It is recommended to configure a vacuum sizing tank and a traction machine with constant speed control, and optimize the cooling water temperature and traction speed to ensure the dimensional stability of profiles/pipes.

Case verification: A plastic processing SME in Zhejiang, Lachin, purchased a ZTE 50 model in 2022 to produce PP filled modified plastics (kantite lajan ranpli 25%). Before using the ZTE series, the enterprise used a second-hand single-screw extruder, with a product qualified rate of only 85%, and frequent equipment failures, with monthly maintenance costs of about 3000 yuan. After switching to the ZTE 50, the product qualified rate increased to 98.5%, the equipment failure rate was reduced by more than 90%, the monthly maintenance cost was less than 500 yuan, and the production capacity increased from 150kg/h to 220kg/h. The investment in the equipment was recovered within 8 mwa, and the annual profit increased by more than 200,000 yuan. This case fully demonstrates the advantages of the ZTE series in improving production efficiency, reducing costs and improving product quality for SMEs.

Advantages of ZTE series compared with similar products

In the market of economical twin-screw extruders, the ZTE series has obvious competitive advantages compared with similar products of other brands, mainly reflected in the following aspects:

• Cost performance advantage: The price of the ZTE series is 10-20% lower than that of similar products of international brands, epi 5-10% lower than that of domestic high-quality brands, while maintaining the same or even higher performance. The core components (motè, bwat, control system) are all selected from well-known domestic brands with reliable quality, which ensures the stability of the equipment while controlling the cost.
• Structural reliability: Adopt Zhuoyue’s patented screw element design and barrel processing technology, the screw service life is 30% longer than that of similar products, and the barrel wear resistance is increased by 25%. The transmission system has passed 10,000 hours of fatigue test, and the failure rate is less than 0.5% within the warranty period.
• Energy saving and environmental protection: The motor adopts frequency conversion energy-saving design, and the energy consumption per unit output is 10-15% lower than that of traditional extruders. The equipment is equipped with a low-noise design, and the noise during operation is ≤85dB, which meets the national environmental protection standards and improves the working environment of the workshop.
• Fasil antretyen: The modular design of the whole machine makes the disassembly and assembly of components more convenient. The daily maintenance only needs simple tools, and the maintenance time of common faults is shortened by more than 50% compared with similar products. Zhuoyue provides detailed maintenance manuals and video tutorials, which can help customers’ maintenance personnel quickly master maintenance skills.
• Customization flexibility: Although the ZTE series is a standardized product, Zhuoyue can provide customized modifications according to customers’ special needs, such as adding degassing ports, changing slot depth ratio, replacing special material screw elements, elatriye. The customization cycle is only 7-15 jou, which is much shorter than the industry average of 20-30 jou.

Compared with low-cost counterfeit products on the market, the ZTE Twin Screw Extrusion Machine Wholesale series has essential advantages in quality and after-sales service:

• Counterfeit products often use inferior materials for screws and barrels, with a service life of only 3-6 mwa, while the ZTE series can be used for more than 2 years under normal use;
• Counterfeit products have simple control systems, low temperature control accuracy, and unstable product quality, while the ZTE series has precise temperature control and stable operation, ensuring the consistency of finished products;
• Counterfeit products have no after-sales service guarantee, and once a failure occurs, customers need to bear high maintenance costs and long downtime, while the ZTE series has a sound after-sales service system to ensure the continuity of production;
• Counterfeit products do not meet national safety and environmental protection standards, and there are potential safety hazards such as electrical leakage and excessive noise, while the ZTE series has passed national safety certification and environmental protection testing, and can be used with confidence.

Market feedback shows that among the customers who purchased the ZTE series, 95% of them are satisfied with the performance and cost performance of the equipment, epi 80% of them will choose to repurchase Zhuoyue’s products when expanding production capacity or updating equipment. This fully proves the market recognition and competitive advantage of the ZTE series.

Enstalasyon, commissioning and operation precautions of ZTE series

To ensure the stable operation and long service life of the ZTE series, correct installation, commissioning and standardized operation are crucial. The following are the key points of installation, commissioning and operation:

Installation precautions

• Site requirements: The installation site should be flat and solid, with a bearing capacity of ≥5t/m², and there should be no vibration source around to avoid affecting the operation stability of the equipment. The site should have sufficient space for operation, maintenance and material storage, with a reserved space of ≥1.5m around the equipment.
• Power supply requirements: The power supply should meet the rated power of the equipment, with a voltage fluctuation range of ≤±5%, and a dedicated circuit and leakage protector should be configured. The grounding resistance of the equipment should be ≤4Ω to ensure electrical safety.
• Water and gas supply: If the equipment is equipped with a water cooling system, the water supply pressure should be 0.2-0.4MPa, and the water quality should be clean and free of impurities to avoid blocking the cooling pipeline. The air source (if equipped with pneumatic components) should have a pressure of 0.5-0.7MPa, and be equipped with a dryer and oil-water separator to ensure the normal operation of pneumatic components.
• Installation and leveling: Use a level to adjust the level of the equipment, with a level error of ≤0.1mm/m, to ensure the coaxiality of the screw and the smooth operation of the transmission system. Fix the equipment with foundation bolts to prevent displacement during operation.

Commissioning key points

• Empty running test: Before feeding, carry out empty running test for 1-2 èdtan, check the operation of the transmission system, the rotation direction of the screw, and the temperature control accuracy of each heating zone. The empty running speed should be gradually increased from low speed (100rpm) to rated speed (600rpm), and abnormal noise, vibration and temperature rise should be checked during the process.
• Material trial run: Use clean general plastic particles (tankou PP) for trial run, start feeding at low speed, and gradually increase the feeding amount and screw speed while observing the melting state of the material, extrusion pressure and product quality. Adjust the temperature of each heating zone according to the melting condition of the material to ensure full melting and no decomposition of the material.
• Parameter optimization: According to the trial run results, optimize the screw speed, vitès manje, temperature and other parameters to find the best process parameters for the production of specific materials, and record them for daily operation reference.

Operation precautions

• Pre-operation inspection: Before starting the machine every day, check the oil level of the gearbox, the tightness of the electrical connections, the cleanliness of the feeding hopper, and the operation of the cooling system to ensure that all parts are in normal condition.
• Material requirements: The processed materials should be clean and free of metal impurities to avoid damaging the screw and barrel. For hygroscopic materials (tankou ABS, PA), they should be fully dried before processing to avoid bubbles and other defects in the product.
• Operation process: The machine should be started and stopped in accordance with the operating procedures. It is strictly forbidden to start the machine with material in the barrel, and it is strictly forbidden to stop the machine suddenly during operation (except for emergency situations). When changing materials, the barrel and screw should be cleaned to avoid material mixing and affecting product quality.
• Daily maintenance: Clean the equipment surface and feeding hopper after daily operation, check the wear of the screw and barrel regularly, and lubricate the moving parts according to the maintenance manual to extend the service life of the equipment.
• Emergency treatment: In case of equipment failure (such as overload, over-temperature, abnormal noise) during operation, stop the machine immediately, cut off the power supply, and contact the after-sales service personnel for treatment. It is strictly forbidden to disassemble the equipment without authorization to avoid expanding the fault.

Zhuoyue will send professional technicians to carry out on-site installation and commissioning for customers who purchase the ZTE series, and provide systematic operation and maintenance training for the customer’s operators and maintenance personnel, including theoretical training and on-site practical operation. The training content covers equipment structure, operating procedures, process parameter adjustment, common fault diagnosis and treatment, daily maintenance and other aspects, ensuring that the customer’s staff can independently operate and maintain the equipment.

Future development and upgrade of ZTE series

With the continuous development of the plastic processing industry and the increasing environmental protection requirements, Zhuoyue will continue to upgrade and optimize the ZTE series to meet the changing market demand:

• Energy saving upgrade: Further optimize the motor and control system, adopt permanent magnet synchronous motor and intelligent energy-saving control algorithm, and reduce the energy consumption per unit output by another 5-8% on the basis of the existing energy saving effect.
• Intelligence upgrade: Add an intelligent monitoring system to realize real-time monitoring of equipment operating parameters (tanperati, vitès, presyon, current), fault early warning and remote diagnosis functions, helping customers realize unmanned operation and remote management of the equipment.
• Environmental protection upgrade: Strengthen the degassing and dust removal functions of the equipment, optimize the exhaust system, and further reduce the emission of volatile organic compounds (VOCs) and dust, meeting the higher environmental protection emission standards.
• Material adaptation upgrade: Develop special screw elements and barrel materials to expand the application range of the ZTE series, so that it can process some special materials (such as biodegradable plastics, plastik resikle ak kontni segondè enpurte) on the basis of general plastics.
• Modular upgrade: Further optimize the modular design of the equipment, reduce the number of parts, improve the interchangeability of parts, and further shorten the maintenance time and reduce maintenance costs.

An menm tan an, Zhuoyue will continue to listen to customer feedback, collect application cases and improvement suggestions of the ZTE series in different regions and different application scenarios, and incorporate valuable suggestions into the product upgrade plan to make the ZTE series more in line with the actual production needs of customers. Zhuoyue is committed to making the ZTE series not only an economical and practical extruder product, but also a product that can keep up with the development of the industry and help SMEs achieve sustainable development.

In conclusion, the ZTE series co-rotating parallel twin-screw extruders is a high-cost performance product tailored for SMEs by Zhuoyue. It has the advantages of stable performance, operasyon fasil, low maintenance cost and wide application range, and can fully meet the basic production needs of SMEs in plastic processing. With the continuous upgrade and improvement of the product, the ZTE series will continue to play an important role in the plastic processing industry, helping more SMEs reduce production costs, improve product quality and enhance market competitiveness.