Mixer High and Low Temperate Cold Mixer

Mixer – Haɗaɗɗen sanyi mai girma da ƙarancin zafi: Jerin SRL don Daidaitaccen Haɗin Filastik

Tare da 19 shekaru na gwaninta a cikin sarrafa filastik Compounding Machine Plastic Manufacturer ƙirar kayan aiki da injiniyan aikace-aikacen, Na yi aiki tare 350+ masana'antun a duk faɗin masana'antar robobi-daga marufi zuwa na kera-don haɓaka hanyoyin haɗawa don daidaiton ingancin kayan da ingancin samarwa.. Jerin SRL mai girma da ƙarancin zafin jiki mai sanyi (naúrar hada zafi/sanyi) yana tsaye a matsayin ginshiƙin haɗaɗɗen filastik na zamani, magance mahimmancin buƙatar haɗaɗɗun ɗaki, sarrafa zafin jiki, da kuma zubar da thermoplastics kamar PVC, PE, PP, da resin injiniyoyi (ABS, PC). Gina kan fasahar Turai da aka shigo da su kuma an tace su don bukatun masana'antu na duniya, wannan na'ura mai haɗawa tana ba da atomatik, aikin maimaitawa wanda ke kawar da rashin daidaituwa na hadawa da hannu kuma yana rage sharar samarwa har zuwa 15%.

Aikace-aikace & Mahimman siffofi na SRL Series High/Rawan Zazzabi Mai Haɗaɗɗiyar Sanyi

SRL jerin hadawa naúrar yana da amfani don haɗawa, canza launi da bushewa na guduro daban-daban kamar poly、PE、PP、PVC polypropylene, poly chloride da sauransu. kuma a cikin aiwatar da bushewa da haɓakar robobin injiniya kamar ABS PC da sauransu kafin samarwa da sarrafa su da kuma hadawar resin phenolic.. Ƙarfinsa ya sa ya zama muhimmin yanki na kayan aiki don haɗawa da ƙananan nau'i na musamman da kuma samar da masana'antu masu girma., aikace-aikace masu tallafawa ciki har da:

• PVC bututu / profile hadaddun (m da taushi maki)
• PE / PP fim / samar da takarda (launi masterbatch hadewa)
• Injiniyan filastik kafin aiwatarwa (ABS / PC bushewa da degassing)
• Haɗin guduro na phenolic don abubuwan haɗin ciki na mota
• Haɗin filastik da aka sake fa'ida (bushewa da ƙara haɗawa)
• Masterbatch samarwa (babban taro launi / ƙari hadawa)

Naúrar ta haɗu da haɗaɗɗun zafi da sanyi tare - ƙira mai matakai biyu wanda ke magance manyan ƙalubalen haɗaɗɗun filastik.: rashin cika homogenization, thermal lalata daga overheating, da agglomeration (dunƙule) na kayan bayan dumama. Kayayyakin bayan haɗewar zafi na iya shiga cikin mahaɗa mai sanyi don sanyaya ta atomatik, shaye sauran iskar gas kuma yana guje wa agglomerates. Mai Bayar da Injin Filastik Wannan juzu'i mara kyau daga zafi zuwa gaurayawan sanyi yana tabbatar da cewa kayan suna kiyaye amincin tsarin su yayin da suke samun daidaiton daidaiton da ake buƙata don fitar da inganci mai inganci., allura gyare-gyare, ko busa gyare-gyaren matakai.

Ana haɓaka wannan rukunin ta hanyar shigo da kaya, da kuma shanye manyan fasahar kasashen waje. Ta hanyar ɗaukar ikon PLC, yana da babban matakin atomatik. sakamako mai kyau hadawa. cikakken aiki, m tsari da kyau bayyanar. Yana da kayan aiki mai kyau don hadawa robobi. Tsarin kula da PLC yana daidaita duk sigogin aiki (lokacin hadawa, zafin jiki, gudun, lokacin fitarwa), rage kuskuren ɗan adam da tabbatar da daidaiton tsari-zuwa-mahimmanci ga masana'antu da aka tsara kamar kera na'urorin likitanci. (FDA 21 CFR 177.1520 yarda) da kuma samar da bangaren mota (IATF 16949 ma'auni).

Mabuɗin Ayyukan Ayyuka na SRL Series Mixers

1. Hanyoyi masu sassaucin ra'ayi

Yanayin dumama: Wutar lantarki ko gogayya da kai. Zaɓuɓɓukan dumama dual suna kula da buƙatun kayan daban-daban da ma'aunin samarwa:

• Wutar Lantarki: Madaidaicin juriya dumama tare da sarrafa zafin jiki na PID (± 2°C daidaito) don kayan da ke kula da zafi mai zafi (misali, PVC mai laushi, ABS). Mafi dacewa don samar da ƙaramin tsari ko resins na musamman inda ainihin tsarin zafin jiki ba zai yiwu ba.. Har ila yau dumama wutar lantarki yana kawar da haɗarin gurɓata daga tsarin dumama mai / iskar gas, yin shi dace da abinci-lamba ta roba sarrafa.
• Zafin Kai: Yana haifar da zafi ta hanyar jujjuyawar sauri mai gauraya ruwan wukake (har zuwa 1800 rpm) da jujjuyawar abu-zuwa-ƙara-mai tsada don samar da girma mai girma na kayan da ba su da zafi. (misali, PVC mai ƙarfi, PE). Wannan yanayin yana rage amfani da makamashi ta 20-25% idan aka kwatanta da dumama lantarki don manyan batches (≥200kg), yayin da yake yin amfani da makamashin motsin kayan kansa maimakon ƙarfin waje.

2. Hanyoyin Fitar da Canja-canje

Yanayin fitarwa: Manual ko pneumatic. An tsara tsarin fitarwa don sauƙin amfani da ƙarancin sharar kayan abu:

• Fitar da hannu: Ƙofar fitarwa mai aiki da injin lefa don ƙananan ƙira (SRL-Z 50/100, 100/200 samfura). Mafi dacewa don wurare tare da ƙananan kayan aiki ko masu sauyawa kayan aiki akai-akai, kamar yadda yake bawa masu aiki damar bincika gaurayawan kayan kafin fitarwa da daidaita girman tsari a hankali.
• Ciwon huhu: Ƙofar fitarwa mai ƙarfi (8 bar aiki matsa lamba) don atomatik, samar da girma mai girma (SRL-Z 200/500 ku 800/1600 samfura). Tsarin pneumatic yana tabbatar da sauri, cikakken fitarwa (≤30 seconds a kowane tsari) tare da ƙarancin riƙe kayan abu (<0.5% na batch girma), rage ɓata lokaci da raguwa tsakanin batches. Ana iya haɗa shi tare da tsarin jigilar kaya don canja wuri kai tsaye zuwa masu fitar da allura.

3. Advanced Mixing Blade Design

Jerin SRL yana amfani da ƙira mai ƙira biyu-helix (shigo da daga ƙayyadaddun injiniyan Jamus) wanda ke tabbatar da 360 ° abu zagayawa a cikin dakin hadawa:

• Wuraren jujjuyawa mai saurin gaske (har zuwa 1800 rpm a cikin mahaɗin zafi) ƙirƙira ƙirar kwarara mai tashe-tashen hankula, tarwatsa agglomerates da tabbatar da rarraba iri ɗaya na additives (stabilizers, masu yin filastik, harshen wuta) a matakin barbashi.
• Cool mixer ruwan wukake suna aiki a ƙananan gudu (50-180 rpm) tare da zane mai karkace wanda ke tayar da kayan a hankali yayin sanyaya, hana clumping yayin da maximizing surface area for zafi dissipation da degassing.
• An gina ruwan wukake daga ƙarfe mai jure lalacewa (40Cr) tare da taurin surface na HRC 58-60, mika rayuwar sabis zuwa 8,000+ Awanni aiki-3x tsayi fiye da daidaitattun ruwan ƙarfe na carbon-ko da lokacin haxa mahaɗan da ke cike da abrasive (misali, 50% alli carbonate-cika PVC).

4. Haɗin Kan Tsarin Degassing

Ginshikin injin daɗaɗɗen tashar jiragen ruwa (na zaɓi ga duk samfura) kuma hushin yanayi a cikin mahaɗin sanyi yana kawar da danshi, maras tabbas kwayoyin mahadi (VOCs), da kumfa mai iska daga kayan:

• Mahimmanci ga filastik injiniyan hygroscopic (ABS, PC) - yana kawar da lahani na sama (kumfa, ramuka) a ƙãre kayayyakin.
• Yana rage fitar da VOC ta 90% idan aka kwatanta da bude hadawa tsarin, bin EU REACH da US EPA matsayin ingancin iska.
• Lokacin kashewa ta atomatik (shirye-shirye ta hanyar PLC) yana tabbatar da daidaiton sakamako a cikin batches.

Ma'aunin fasaha na SRL Series High/Rawan Zazzabi Mai Haɗaɗɗiyar Sanyi

Akwai jerin SRL a ciki 7 samfura, ma'auni don daidaita juzu'in samarwa daga ma'auni (50L zafi mahaɗin) zuwa masana'antu-sikelin (800L zafi mahaɗin). Ana kiyaye duk sigogi a ƙasa, tare da bayani don daidaiton naúrar da mahallin aiki:

Samfura	Ƙarfin inganci (L) (Zafi/ Sanyi)	Gudun juyawa (rpm) (Ƙarƙashin zafi/Maɗaukakin Zafi/Cool)	Motoci / dumama ikon (kW) (Ƙarƙashin zafi/Maɗaukakin Zafi/Cool)	Girma (mm) (L×W×H)	Nauyi (T)	Lokacin haɗawa / sanyaya (min/ tukunya)
SRL-Z 50/100	32/75	750/1500/180	7/11/5.5	2300*1800*1900	2.2T	6-10min/ tukunya
SRL-Z 100/200	75/160	650/1300/180	14/22/7.5	3780*1870*2250	3.2T	6-10min/ tukunya
SRL-Z 200/500	150/320	475/950/130	30/42/11	4850*2240*2470	3.5T	6-10min/ tukunya
SRL-Z 300/600	200/360	475/950/130	40/55/11	4680*2240*2740	3.8T	6-10min/ tukunya
SRL-Z 300/1000	200/640	475/950/110	40/55/15	4980*2500*2740	4.2T	6-10min/ tukunya
SRL-Z 500/1000	375/640	430/860/50	47/67/15	4600*3000*4050	5.6T	6-10min/ tukunya
SRL-Z 800/1600	600/1050	370/720/50	83/110/22	5170*3200*4480	7.5T	6-10min/ tukunya

Bayanan Maɓalli na Maɓalli:

• Ƙimar saurin jujjuyawar tana nuna ƙananan saitunan saurin gudu don mahaɗin zafi (daidaitacce ta hanyar VFD) da ƙayyadadden gudun don mahaɗin sanyi.
• Motoci/ƙarfin dumama yana raba tsakanin mahaɗin zafi (low / high gudun mota) da injin mahaɗa mai sanyi - duk ƙimar sun dace da ƙa'idodin ingancin ƙimar IE3 (Umarnin Ecodesign EU 2009/125/EC).
• Lokacin haɗawa / sanyaya (6-10min/ tukunya) kewayo ne na al'ada don hadawa na PVC; injiniyoyin filastik (PC/ABS) na iya buƙata 8-12 mintuna don cikakken bushewa/dessing.

Fa'idodin Aiki na SRL Series High/Rawan Zazzabi Mai Haɗaɗɗiyar Sanyi

1. Babban Haɗin Haɗin Kai

Gwajin ɓangare na uku ta hanyar China Compound Machine Plastic Factory Ƙungiyar Masana'antu (CPMIA) ya tabbatar da cewa jerin SRL sun cimma 98% hadawa uniformity ga PVC mahadi-12% sama da guda-mataki mixers. Wannan iri ɗaya yana fassara zuwa:

• Daidaitaccen rarraba launi a cikin samfuran da aka gama (babu streaking a cikin fim / takarda)
• Uniform inji Properties (karfin jurewa, tasiri juriya) a cikin extruded profiles
• Rage yawan tarkace (daga 8-10% ku <2% don yawancin aikace-aikace)

2. Ingantaccen Makamashi & Tashin Kuɗi

Yanayin dumama dual da sarrafa PLC mai sarrafa kansa yana haɓaka amfani da makamashi:

• Dumama-kai yana rage yawan amfani da wutar lantarki ta 20-25% don batches masu girma.
• Tsarin dawo da zafi (na zaɓi) yana ɗaukar sharar zafi daga mahaɗa mai sanyi zuwa zafin zafin kayan da ke shigowa, yanke amfani da makamashi gabaɗaya ta ƙarin 10%.
• Yin aiki ta atomatik yana rage farashin aiki ta 50% idan aka kwatanta da hadawa da hannu (1 mai aiki zai iya sarrafawa 2-3 mixers lokaci guda).

Maƙerin bututun PVC mai matsakaicin girman ta amfani da SRL-Z 300/600 samfurin rahoton shekara-shekara makamashi tanadi na $28,000 da tanadin ma'aikata na $45,000-ROI ya samu a daidai 10 watanni.

3. Babban aiki da kai & Tsari Maimaituwa

Tsarin sarrafa PLC yana adana har zuwa 50 pre-shira kayan girke-girke (misali, PVC bututu fili fili, taushi PVC darajar likita, Babban darajar ABS), yarda:

• Zaɓin girke-girke na taɓawa ɗaya don saurin kayan canji (≤15 mintuna tsakanin girke-girke).
• Lokacin tsari na atomatik, sarrafa zafin jiki, da fitarwa - kawar da kuskuren ɗan adam a cikin sigogi masu haɗawa.
• Shigar da bayanai na duk sigogin tsari (zafin jiki, lokaci, gudun) don bin ka'idoji da bin diddigin ingancin inganci.

Wannan matakin sarrafa kansa yana da mahimmanci ga masana'antun da ke aiki a cikin masana'antu da aka tsara (likita, kayan abinci) inda tsarin ganowa ya zama tilas.

4. Karamin Zane & Ingantaccen sararin samaniya

Duk da cikakken aikinsa, jerin SRL yana da ɗan ƙaramin ƙarfi, hadedde zane wanda ke adana sararin samaniyar masana'anta:

• Ana ɗora masu zafi da sanyi a kan firam guda ɗaya (babu buƙatar shigarwa daban).
• Mafi ƙarancin ƙima (SRL-Z 50/100) ya mamaye kawai 4.14 m² (2300× 1800mm) - manufa don ƙananan bita ko saitunan lab.
• Zane a tsaye na zaɓi don samfura mafi girma (SRL-Z 500/1000, 800/1600) yana rage filin bene ta 30% idan aka kwatanta da a kwance madadin.

Nazarin Harka: SRL-Z 200/500 Mixer Yana Inganta Haɗin ABS (Jamus)

Wani kamfanin kera kayan kera motoci na Jamus ya aiwatar da SRL-Z 200/500 high / low zafin jiki sanyi mahautsini in 2024 don maye gurbin tsoffin mahaɗar mataki-ɗaya don haɗin ABS (amfani da ciki datsa sassa):

• Kalubale na Asali:
  • Cakuda uniformity na 85% - launi mara daidaituwa da kaddarorin inji a cikin sassan da aka gama.
  • Maɗaukakin ƙura (12%) saboda abin da ke tattare da gurɓataccen abu da lahani masu alaƙa da danshi.
  • Aikin hannu da ake buƙata 2 masu aiki da mahaɗa - yawan farashin aiki.
  • Rashin yarda da IATF 16949 (rashin tsarin shigar da bayanai).
• Sakamako Bayan Shigarwa:
  • Mixing uniformity inganta zuwa 98% - 100% ƙimar wucewa don gwajin kayan launi/kanikanci.
  • An rage yawan tarkace zuwa 1.8% - tanadin kayan shekara-shekara na € 32,000.
  • An rage farashin ma'aikata 50% (1 mai aiki yana sarrafa 2 mixers) - tanadi na shekara-shekara na € 58,000.
  • Cikakken yarda da IATF 16949 (tattara bayanai da kuma girke-girke traceability).
  • Abubuwan samarwa sun karu da 25% (saurin tsari sau da canje-canje).

Manajan injiniyan shuka ya lura: "Maɗarin SRL-Z ya canza tsarin haɗin gwiwarmu - yanzu muna samar da daidaito, mahadi masu inganci na ABS tare da ƙarancin sharar gida, kuma ana sauƙaƙe shirye-shiryen binciken mu ta hanyar shigar da bayanai ta atomatik. Ƙirar ƙaƙƙarfan ƙira ta kuma 'yantar da sararin bene mai mahimmanci don ƙarin layukan extrusion."

Shigarwa, Aiki & Ka'idojin Kulawa

1. Bukatun shigarwa & Tsari

An tsara mahaɗin jerin SRL don shigarwa kai tsaye tare da ƙaramin shirye-shiryen wurin:

1. Shirye-shiryen Yanar Gizo:
   • Kankare tushe (150mm kauri) don tallafawa nauyin mahaɗa (2.2T zuwa 7.5T).
   • Tushen wutan lantarki: 380V 3-lokaci 50/60Hz (mai yarda da ka'idojin lantarki na EU/US).
   • Matsakaicin wadatar iska (6-8 mashaya) don samfuran fitarwa na pneumatic (na zaɓi).
   • Tsarin iska (domin degassing) - mai yarda da ƙa'idodin ingancin iska na gida.
2. Tsarin Shigarwa:
   • Firam ɗin da aka riga aka haɗa masana'anta ana isar da shi kuma an sanya shi akan tushe (crane da ake buƙata don samfura >3T).
   • Wutar lantarki da haɗin layin iska (idan ya dace) ƙwararrun ma'aikatan lantarki/masu fasaha.
   • Daidaita na'urori masu auna zafin jiki da tsarin kula da PLC (ƙungiyar fasaha ta Zhuoyue ce ta yi).
   • Gwaji gudu tare da dummy abu (calcium carbonate) don tabbatar da hadawa, dumama, da aikin fitarwa.

Shigarwa yawanci yana ɗauka 1-2 kwanaki ga kananan model (SRL-Z 50/100, 100/200) kuma 2-3 kwanaki don manyan samfura (SRL-Z 500/1000, 800/1600).

2. Daidaitaccen Tsarin Aiki (SOP)

Ainihin aiki na SRL jerin mahaɗin yana biye da maimaituwa, aiki mai sarrafa kansa:

1. Zaɓi girke-girke da aka riga aka tsara akan PLC HMI (ko shigar da sigogi na al'ada: zafin jiki, lokaci, gudun).
2. Loda albarkatun kasa a cikin hopper mahaɗin zafi (ciyarwa ta hannu ko mai sarrafa kansa).
3. Ƙaddamar da sake zagayowar haɗuwa - mahaɗin zafi yana aiki a saita saurin/zazzabi (wutar lantarki ko jujjuyawar kai).
4. Bayan kammala haɗuwa da zafi, Ana canja wurin kayan ta atomatik zuwa mahaɗar sanyi don sanyaya/dessing.
5. Cool mahaɗin yana aiki a saita saurin har sai zafin da aka yi niyya (yawanci 40-50 ° C) an kai.
6. Mai sarrafa kansa (ciwon huhu) ko fitarwa da hannu na gauraye kayan zuwa ajiya hopper/extruder ciyar.
7. Tsaftace ɗakin hadawa (na zaɓi, don kayan canji) ta amfani da matsewar iska ko kayan tsaftace kayan abinci (FDA-mai yarda).

Zhuoyue yana ba da cikakken jagorar SOP (Turanci/Jamus/Faransa/Spanish) tare da hotuna da umarnin mataki-mataki don duk samfura.

3. Jadawalin Kulawa na rigakafi

Kulawa na yau da kullun yana tabbatar da tsawon rayuwar mahaɗa (10+ shekaru) da daidaiton aiki:

• Kulawa na yau da kullun:
  • Bincika hopper don kayan haɗin gwiwa / shinge.
  • Bincika na'urori masu auna zafin jiki don daidaito (daidaita da ma'aunin zafi da sanyio).
  • Tsaftace ƙofar fitarwa don hana haɓaka kayan abu.
• Kulawar mako-mako:
  • Lubricate mahaɗa bearings tare da mai-sa maiko (FDA-mai yarda don aikace-aikacen hulɗar abinci).
  • Bincika cakuduwar ruwan wukake don lalacewa/lalacewa (maye gurbin idan aka rage kaurin ruwa ta >2mm).
  • Gwada aikin dakatar da gaggawa da maƙullan aminci.
• Kulawa na wata-wata:
  • Calibrate PLC sarrafa zafin jiki (tabbatar da ma'aunin zafin jiki na NIST).
  • Duba hanyoyin haɗin lantarki (ƙara m tashoshi don hana zafi fiye da kima).
  • Tsaftace mai musayar zafi (sanyi mahaɗin) don kula da ingancin sanyaya.
• Kulawa na Shekara-shekara:
  • Sauya ruwan wukake (idan sawa) ko sake gyarawa tare da tungsten carbide mai jure lalacewa.
  • Gyaran mota da akwatin gear (maye gurbin mai, duba kaya).
  • Cikakken tsarin dubawa ta ƙungiyar fasaha ta Zhuoyue (ya haɗa da gwajin aiki da daidaitawa).

Zhuoyue yana ba da tsarin kulawa na rigakafi tare da shirye-shiryen ziyartan kan layi (kwata/shekara) kuma 24/7 goyon bayan fasaha don gyaran gaggawa.

FAQs Game da SRL Series High/Ƙarancin Zazzabi Mai Haɗaɗɗiyar Sanyi

Q: Shin mahaɗin jerin SRL na iya ɗaukar robobin da aka sake yin fa'ida tare da babban abun ciki na danshi?

A: Ee. Ayyukan bushewa na mahaɗar zafi (wutar lantarki ko jujjuyawar kai) yadda ya kamata yana cire danshi daga robobin da aka sake yin fa'ida (har zuwa 5% abun ciki danshi) a lokacin hadawa, yayin da sanyi mai haɗawa ta tashar jiragen ruwa yana kawar da tururin ruwa. Don kayan da aka sake yin fa'ida mai girma (5-10%), muna ba da shawarar haɓaka injin ƙira na zaɓi don tabbatar da bushewa cikakke.

Q: Menene lokacin jagora don daidaitawar SRL jerin mahaɗar abubuwa?

A: Daidaitaccen samfura (SRL-Z 50/100 ku 800/1600) samun lokacin jagora na 6-8 makonni. Daidaitawar al'ada (misali, Sassan lamba masu yarda da FDA, injin degassing, zane na tsaye) bukata 10-12 makonni. Gaggauta samarwa (4-lokacin jagorar mako) akwai don ƙarin 20% kudin ga misali model.

Q: Ana ba da horo ga masu aiki da masu fasaha na kulawa?

A: Ee. Zhuoyue yana ba da horon ma'aikata na kwana 1 akan rukunin yanar gizon (aiki na asali, saitin girke-girke, matsala) da horon ƙwararrun ƙwararru na kwana 2 (ci-gaba calibration, maye gurbin ruwa, PLC shirye-shirye). Ana samun horo cikin Ingilishi, Jamusanci, Faransanci, Mutanen Espanya, da Mandarin, tare da zaman hannu-kan ta amfani da ainihin kayan aikin ku don iyakar dacewa.

Q: Za a iya haɗa mahaɗin tare da cikakken layin extrusion?

A: Lallai. An ƙera mahaɗin jerin SRL don haɗawa tare da cikakken tsarin extrusion na Zhuoyue. (extruders, masu ciyar da abinci, kayan aiki na ƙasa). Za a iya daidaita tsarin sarrafa PLC tare da extruder PLCs don tabbatar da ciyar da kayan aiki daidai da fitarwa na extrusion., kawar da cikas na samarwa da rage sharar gida.

Q: Wane garanti aka bayar don mahaɗin jerin SRL?

A: Zhuoyue yana ba da garanti na shekaru 2 akan duk kayan aikin injiniya (hadawa ruwan wukake, firam, tsarin fitarwa) da garanti na shekara 1 akan abubuwan lantarki/PLC. Zaɓuɓɓukan garanti mai tsawo (3-5 shekaru) suna samuwa, gami da ziyarar kiyaye kariya ta shekara-shekara da isar da kayan gyara fifiko.

Kusan shekaru ashirin, da SRL jerin high da ƙananan zafin jiki sanyi mahautsini ya kasance amintacce bayani ga masana'antun filastik a duk duniya, isar da daidaitattun hadawa, ingancin farashi, da bin ka'ida. Ko kuna hada PVC don bututu, bushewa ABS don abubuwan haɗin mota, ko hadawa phenolic resins don aikace-aikacen masana'antu, an kera wannan mahaɗin don biyan buƙatun sarrafa robobi na zamani. Tuntuɓi ƙungiyar fasahar mu a yau don buƙatar nazarin tsarin hadawa kyauta da faɗin da aka keɓance da bukatun samarwa ku.