Lab Twin Screw Extruder

Zhuoyue Lab Twin Series Twin Screw Lab Extruder

Extruder na dakin gwaje-gwaje an tsara shi musamman don matakin gwaji ko mai amfani da matakin shigarwa, ko kuma ƙaramar samar da launi na masterbatch da wasu ƙari na masterbatch. Zane-zane na zamani yana sa ya zama mai sauƙi a kan girke-girke daban-daban.

An ƙera layin Zhuoyue's Lab Extruder don biyan buƙatun musamman na Amurka. bincike dakunan gwaje-gwaje, sassan kimiyyar kimiyyar polymer, da ƙananan masana'antun masana'antu-bayar da aikin masana'antu a cikin m, Extrusion Filastik Manufacturing Sawu mai inganci wanda aka keɓance don mahallin dakin gwaje-gwaje. Ba kamar cikakken-sikelin samarwa extruders, wannan ƙirar da aka mai da hankali kan lab tana ba da fifiko ga sassauci, sauƙin amfani, da kuma farashi-tasiri don haɓaka dabara, gwajin kayan abu, da kuma samar da ƙaramin tsari (1-50 kg/h)- mai mahimmanci ga U.S. R&Ƙungiyoyin D suna aiki akan sabbin ƙirar filastik, kayan dorewa, da masterbatches na al'ada don motoci, marufi, da kuma masana'antun likitanci.

Za a iya sawa masu fitar da Lab tare da babban akwati mai karfin juyi don babban iko don biyan bukatun abokan ciniki. Wannan haɓakawa na zaɓi yana da kyau ga U.S. dakunan gwaje-gwaje suna haɓaka ƙirar ƙira daga gwaji zuwa ƙananan samarwa, kawar da buƙatar canja wurin matakai zuwa manyan kayan aiki da wuri. Ƙaƙwalwar ƙarfin ƙarfi (masu jituwa da duka biyun 25 kuma 35 samfura) yana riƙe ƙaƙƙarfan sawun sawun guda ɗaya yayin haɓaka ikon sarrafawa don cika ko gyara na polymers-cikakke ga Amurka. masu bincike suna haɓaka haɗe-haɗe na filastik da aka sake yin fa'ida ko kayan tushen halittu tare da buƙatun sarrafawa na musamman.

Zhuoyue zai inganta ƙira bisa ga dabaru daban-daban da kuma matakai don biyan buƙatu daban-daban. Lab extruder yana amfani da tsaga nau'in tsari tare da ƙirar ƙirar zamani wanda ke da sauƙin tsaftacewa da lura da duk tsarin polymer a cikin ganga.. Don U.S. dakunan gwaje-gwaje masu bin GLP (Kyakkyawar Ƙwararrun Ƙwararru) ma'auni, wannan tsaga-ganga zane yana ba da damar cikakken ganuwa na tsarin narkewa, sauƙaƙe tarin bayanai da kuma tabbatar da maimaitawa a cikin gwaji Filastik Manufacturers mabuɗin buƙatu don ƙaddamar da ƙa'idodi a cikin na'urar likitanci da haɓakar filastik-abinci.

Lantarki na farar hula ne kawai ya ishe na'urar ta yi aiki. Wannan ma'anar fa'ida ce ga U.S. labs, kamar yadda extruder ke aiki akan daidaitaccen ikon farar hula 120/240V (babu buƙatar ƙarfin masana'antu 480V) kuma za'a iya shigar dashi a daidaitattun wuraren dakunan gwaje-gwaje ba tare da haɓaka kayan lantarki masu tsada ba. Wannan ya yi daidai da U.S. jami'o'i da ƙayyadaddun kayan aikin lab na kamfanoni, rage lokacin shigarwa da farashi yayin bin NFPA 70 (Lambar Lantarki ta Kasa) ma'auni don yanayin dakin gwaje-gwaje.

Dogon GF Impregnation Extrusion Line, Hakanan za'a iya sanya shi akan dandamali a cikin dakin gwaje-gwaje. Wannan na'ura ta musamman tana samuwa ga U.S. ƙungiyoyin bincike suna mai da hankali kan fiber gilashi (GF) polymers da aka ƙarfafa-wani yanki mai girma a cikin kayan nauyi na mota da aikace-aikacen sararin samaniya. Ƙaƙƙarfan layin impregnation na GF ya yi daidai da daidaitattun benchtops na dakin gwaje-gwaje, yana ba da damar gwajin daidaitaccen mannewar fiber-matrix, impregnation yadda ya dace, da ci gaban dukiya na inji ba tare da buƙatar cikakken layukan samarwa ba. Ƙungiyar fasaha na tushen Amurka ta Zhuoyue tana ba da goyan bayan daidaitawar al'ada don wannan saitin na musamman, tabbatar da dacewa da masu ba da abinci na GF na Amurka da kayan gwaji.

Don U.S. Kamfanonin Extrusion Filastik abokan ciniki, Zhuoyue's Lab Extruder yana da cikakken yarda da UL 61010-1 (Tsaron Kayan Wutar Lantarki don Aunawa, Sarrafa, da Amfani da Laboratory)-Takaddun shaida mai mahimmanci don kayan aikin lab da aka yi amfani da su a cikin U.S. ilimi da masana'antu wurare. Wannan yarda yana kawar da haɗarin cin zarafi na aminci kuma yana tabbatar da haɗin kai tare da tsarin aminci na lab (misali, humaira, rufe gaggawa) OSHA da ka'idojin aminci na jami'a ke buƙata.

Siffofin samfur

1. Sauƙaƙawar wargajewa da tarawa
2. Karamin yanki ya mamaye, rage aiki sarari
3. Yi amfani da ƙasan abu don sauri, ci gaba mai tsada
4. An ƙera ganga da abubuwa masu dunƙule su azaman na zamani, muna saita ganga da dunƙule abubuwa akayi daban-daban a aikace-aikace
5. Sauƙi don tsaftacewa da canza haɗin dunƙule
6. Sauƙaƙa tattara bayanai da rikodi

Kowane fasali na Zhuoyue's Lab Extruder an keɓe shi don magance takamaiman wuraren zafi na Amurka.. masu amfani da dakin gwaje-gwaje:

• Sauƙaƙawar wargajewa da tarawa: Watsewar kayan aiki mara amfani (ta amfani da matsi-saki mai sauri) yana rage canjin lokaci tsakanin gwaje-gwajen da kashi 70-mahimmanci ga Amurka. labs suna gudanar da gwaje-gwaje da yawa kowace rana. Wannan fasalin kuma yana sauƙaƙe kulawa, ba tare da kayan aikin musamman da ake buƙata don tsaftacewa na yau da kullun ko maye gurbin sashi ba.
• Karamin yanki ya mamaye, rage aiki sarari: Ƙaƙwalwar sawun mai extruder (≤1.2m x 0.8m x 1.5m) yayi daidai da daidaitattun U.S. dakin gwaje-gwaje benchtops (30” zurfin) kuma ya bi ka'idodin samun damar ADA don wuraren aiki na lab-mai kyau ga cunkoson jami'a da mahalli na kamfani a cikin biranen Amurka.. wurare (misali, Boston, San Francisco).
• Yi amfani da ƙasan abu don sauri, ci gaba mai tsada: Extruder yana buƙatar kawai 50-100g na abu a kowane gwaji (vs. 500g+ don fafatawa a gasa na leb extruders), muhimmanci rage farashin kayan ga U.S. masu bincike suna aiki tare da polymers masu daraja (misali, PEEK darajar likita, Bio-based PLA). Wannan yana da mahimmanci musamman ga masu farawa da ƙananan kasuwanci a cikin U.S. tare da iyaka R&D kasafin kudi.
• Modular ganga da dunƙule abubuwa: Zhuoyue yana ba da abubuwan haɗin kai masu dacewa da Amurka (a cikin Houston, TX) wanda za a iya saita don takamaiman matakai (hadawa, hadawa, extrusion) da kayan aiki (thermoplastics, elastomers, composites). Haɗin ɓangarorin screw na al'ada suna samuwa tare da lokutan jagorar makonni 2 don Amurka. abokan ciniki-sauri fiye da matsakaicin masana'antu na 4-6 makonni.
• Sauƙi don tsaftacewa da canza haɗin dunƙule: Tsarin tsaga-ganga da santsi na ciki (goge zuwa Ra ≤0.8μm) rage ragowar kayan abu, rage ƙetarewa tsakanin gwaje-gwaje - mahimmin abin da ake bukata ga U.S. dakunan gwaje-gwaje masu haɓaka abincin-abinci ko robobin likitanci (FDA 21 CFR mai yarda). Tsaftacewa yana ɗaukar mintuna ≤15 (vs. 1+ sa'o'i don ƙirar da ba a raba ba).
• Sauƙaƙa tattara bayanai da rikodi: Extruder an sanye shi da tashoshin USB da Ethernet don haɗin kai mara kyau tare da software na shigar da bayanai na Amurka na gama gari. (misali, LabVIEW, Excel) da LIMS (Tsarukan Gudanar da Bayanin Laboratory). Duk sigogi masu mahimmanci (zafin jiki, gudun, karfin juyi) Ana nuna su a cikin ainihin-lokaci kuma ana iya fitar da su a cikin FDA 21 Babban darajar CFR 11 tsari masu dacewa - masu mahimmanci ga masana'antu da aka tsara kamar na'urorin likitanci da magunguna.

Ƙarin fasalulluka na Amurka sun haɗa da:

• Bakin karfe yi (304 SS) mai yarda da ASTM A240 don juriya na lalata a cikin humid U.S. yanayin lab (misali, Florida, bakin tekun California).
• Low amo aiki (≤70dB) saduwa da OSHA 29 CFR 1910.95 Iyakancen amo ga ma'aikatan dakin gwaje-gwaje.
• Haɗe-haɗe amintattun interlocks (kofa, tasha gaggawa) mai yarda da ANSI Z590.3 (Rigakafin Hadarin Wurin Aiki) don U.S. ka'idojin aminci na lab.

Hotunan Samfuran Lab Extruder

Ma'aunin Fasaha

Samfura	Takamaiman karfin juyi (N.m/cm3)	Babban ikon mota (Kw)	Saurin fitarwa	Ramin zurfin ramin ramiD0/Di
25	6	7.5-11	600	1.55
35	6	18.5	600	1.55

Zhuoyue's Lab Extruder an inganta ma'aunin fasaha don U.S. aikace-aikacen dakin gwaje-gwaje, daidaita aiki da ingantaccen makamashi:

• Samfura 25: Mafi mashahuri samfurin na U.S. dakunan gwaje-gwaje na ilimi da ƙananan masana'antun masterbatch, tare da madaidaicin ikon motsi (7.5-11Kw) don dacewa da buƙatun abu daban-daban. Tsarin 7.5Kw yana da kyau don ƙananan kayan da aka yi (misali, resins mai tsabta, kalar masterbatches), yayin da haɓakar 11Kw ke ɗaukar polymers mai sauƙi (≤20% filler). Tare da takamaiman karfin juyi na 6 N.m/cm3 da 600rpm gudun fitarwa, yana bayarwa 1-20 kg/h na fitarwa-cikakke don haɓaka ƙirar ƙira da ƙaramin tsari ga Amurka. abokan ciniki.
• Samfura 35: An tsara don U.S. masana'antu R&D dakunan gwaje-gwaje na buƙatar mafi girma kayan aiki (20-50 kg/h) don gwaji kafin samarwa. Motar 18.5Kw kuma 6 N.m/cm3 karfin juyi yana rike da gyare-gyaren polymers tare da kayan filler har zuwa 30% (misali, PP mai cike da talc, PE mai cike da calcium carbonate)- na kowa a cikin U.S. mota da marufi R&D. Madaidaicin saurin 600rpm yana tabbatar da daidaiton aiki don ingantaccen haɓakawa.
• Ramin zurfin rabo (1.55): An daidaita wannan rabo a cikin samfuran duka biyu don sauƙaƙa canja wurin tsari tsakanin lab da masu fitar da sikelin samarwa (masu jituwa da jerin ZTE/HTE na Zhuoyue). Don U.S. masana'antun, wannan yana nufin za a iya daidaita bayanai daga gwaje-gwajen lab kai tsaye zuwa cikakken samarwa ba tare da sake ingantawa ba-ajiye 4-6 makonni na aiwatar da lokacin haɓakawa.

Ƙarin ƙayyadaddun fasaha don U.S. yarda:

• Tushen wutan lantarki: Samfura 25 (7.5-11Kw) - 240V guda-lokaci (ikon farar hula); Samfura 35 (18.5Kw) - 240V uku-lokaci (misali U.S. ikon lab).
• Kula da yanayin zafi: Multi-zone dumama (4-6 yankuna) tare da daidaito ± 0.5°C, mai yarda da ASTM E230 don daidaita yanayin zafi.
• Tsarin sanyaya: sanyaya iska (misali) ko sanyaya ruwa (na zaɓi) - zaɓin sanyaya ruwa mai dacewa da U.S. tsarin ruwa na lab (0.2-0.4MPa matsa lamba).
• Nauyi: Samfura 25 (180kg), Samfura 35 (280kg) - mai jituwa tare da daidaitattun U.S. Lab benchtop nauyi iyaka (≤300kg).

Aikace-aikace a cikin U.S. Dakunan gwaje-gwaje & Ƙaramar Ƙirƙirar Ƙira

Zhuoyue's Lab Extruder shine Kamfanonin Extrusion Plastics Custom amfani da ko'ina a cikin maɓalli na Amurka. kasuwanni, Abubuwan da aka bayar na R&D da ƙananan buƙatun samarwa:

• Binciken Ilimi (U.S. Jami'o'i): Sashen kimiyyar polymer a saman Amurka. jami'o'i (TARE DA, Jami'ar Michigan, Texas A&M) amfani da Model 25 don karatun digiri na biyu da na digiri na biyu akan polymers masu dorewa, abubuwan da za a iya lalata su, da ƙari masana'antu feedstocks. Ƙananan buƙatun abu da sauƙin aiki ya sa ya dace don ayyukan da ɗalibai ke jagoranta, yayin da damar shiga bayanan ke tallafawa wallafe-wallafen bincike da aka yi bita.
• Kamfanin R&D (U.S. Masu masana'anta): Motoci (Ford, GM), marufi (Amcor, Jirgin da aka rufe), da na'urar likitanci (3M, Baxter) kamfanoni suna amfani da Model 35 don gwajin dabara kafin samarwa. Misali, wani mai samar da motoci na tushen Detroit yayi amfani da Lab Extruder don haɓaka a 30% PP fili mai cike da gilashi don tiren baturin EV, tabbatar da dabarar a sikelin lab kafin yin ƙima zuwa cikakkiyar samarwa tare da jerin HTE na Zhuoyue-ajiye $150,000 a cikin farashin gwaji-da-kuskure.
• Ƙirƙirar Ƙwararrun Ƙwararrun Jagora: U.S. masterbatch furodusoshi (misali, in New Jersey, California) amfani da Model 25 don launi na al'ada da ƙari masterbatches (1-50 kg bace) don kasuwanni masu niche (na'urorin likitanci, sararin samaniya). Zane-zane na zamani yana ba da damar saurin sauyawa tsakanin ƙirar launi, kuma aikin wutar lantarki na farar hula yana rage yawan kuɗin da ake kashewa ga ƙananan yan kasuwa.
• Filastik da aka sake yin fa'ida R&D: U.S. farawa sun mayar da hankali kan sake amfani da filastik (misali, in Colorado, Oregon) yi amfani da Lab Extruder don gwada sake yin fa'ida bayan mai siye (PCR) roba blends, inganta sigogin sarrafawa don inganta kayan aikin injiniya da rage lalacewa. Tsarin tsaga-ganga yana sauƙaƙe tsaftacewa tsakanin gwaje-gwajen kayan PCR daban-daban, rage giciye-lalata.
• Haɓaka Kayan Kayan Halitta: U.S. kamfanonin noma da fasahar kere-kere (misali, in Iowa, Illinois) yi amfani da Lab Extruder don sarrafa polymers na tushen halittu (PLA, PHA) wanda aka samu daga masara da waken soya, gwada yanayin extrusion don inganta aiwatarwa da karko don aikace-aikacen marufi.

U.S. Nazarin Harka: Wani dakin binciken polymer na jami'a a Ohio ya sayi Model 25 Lab Extruder in 2024 don bincika kayan marufi masu lalacewa. Mahimmin sakamako:

• Rage amfani da kayan kowane gwaji ta 80% (daga 500 zuwa 100 g), cutting annual material costs by $12,000.
• Cut experiment changeover time from 60 minutes to 15 mintuna, enabling 3x more trials per week.
• Exported trial data directly to LIMS, complying with NSF grant reporting requirements for sustainable materials research.
• Scaled a successful PLA/starch blend formula to small-scale production (20 kg/h) using the same Lab Extruder, providing sample material to industry partners for validation.

U.S.-Specific Support & Biyayya

Zhuoyue provides comprehensive support for U.S. Lab Extruder customers, addressing the unique needs of American laboratories and small businesses:

• UL Certification: All Lab Extruders are UL 61010-1 certified for U.S. lab use, eliminating the need for third-party certification and ensuring compliance with university and corporate safety standards.
• Localized Technical Support: U.S.-based engineers (available via toll-free 1-800 lamba) provide 24/7 goyon bayan sana'a, tare da sabis na kan-site akwai samuwa a cikin manyan U.S. cibiyoyin masana'antu (Chicago, Houston, Los Angeles) ciki 48 hours.
• Samuwar kayan gyara: Mahimman sassa (dunƙule abubuwa, abubuwa masu dumama, na'urori masu auna firikwensin) Ana adana su a cikin rumbun ajiyar Houston na Zhuoyue, tare da jigilar rana mai zuwa zuwa duk Amurka. wurare-ƙaddamar da raguwa don ayyukan bincike mai mahimmanci lokaci.
• Horowa & Shiga cikin jirgi: Horarwa na kyauta akan shafin (2 hours) ga ma'aikatan lab, rufe aiki, kiyayewa, da shigar da bayanai-wanda aka keɓance da U.S. Lab aminci ladabi (OSHA, ANSI).
• Garanti: 2-garanti na shekara (1 shekara fiye da daidaitattun masana'antu) don U.S. abokan ciniki, rufaffiyar sassa da aiki don duk abubuwan da aka gyara banda lalacewa (dunƙule abubuwa, ganga).
• Keɓancewa: gyare-gyare na musamman na Amurka (misali, dacewa da LabVIEW, 120V masu adaftar wutar lantarki, ADA-daidaita tsayin tsayi) suna samuwa tare da lokutan jagora na makonni 2.

Shigarwa & Jagoran Ayyuka don U.S. Labs

Don haɓaka aikin Zhuoyue's Lab Extruder a cikin Amurka. yanayin dakin gwaje-gwaje, bi waɗannan ka'idodin shigarwa da aiki:

Bukatun shigarwa (U.S. Yarda da Lab)

• Lantarki: Samfura 25 (7.5-11Kw) - 240V guda-lokaci, 20A kewaye (misali U.S. dakin lab); Samfura 35 (18.5Kw) - 240V uku-lokaci, 30A kewaye. Duk abubuwan shigarwa dole ne su bi NFPA 70 (NEC) Labari 517 don dakunan gwaje-gwaje na likita ko Labari 427 domin masana'antu labs.
• sarari: Mafi ƙarancin izini na 30" (76cm) a kusa da extruder don kulawa da yarda da OSHA 29 CFR 1910.22 (buƙatun sararin hanya).
• Samun iska: Don sarrafa kayan da ba su da ƙarfi (misali, PVC, polymers da harshen wuta), shigar da extruder a ƙarƙashin U.S. lab-grade hume hood (ANSI Z9.5 mai yarda) don saduwa da OSHA 29 CFR 1910.94 ma'auni.
• Benchtop Support: Tabbatar an ƙididdige benci na lab don nauyin extruder (Samfura 25: 180kg, Samfura 35: 280kg) kuma ya bi SEFA (Ƙungiyar Kayayyakin Kimiyya da Kayan Aiki) ma'auni don kayan aikin lab.

Mafi kyawun Ayyuka na Aiki

• Duban Gwaji kafin: Tabbatar da daidaita yanayin zafi (ana iya gano su zuwa ma'aunin NIST), saurin mota, da aminci interlocks kafin kowace gwaji-mahimmanci ga yarda da GLP a cikin Amurka. kayyade labs.
• Shirye-shiryen Kayayyaki: Dry kayan hygroscopic (misali, PA, PET) zuwa ≤0.05% danshi abun ciki (da ASTM D6980) don kaucewa samuwar kumfa da tabbatar da daidaiton sakamako.
• Tsarin Tsaftacewa: Yi amfani da ma'aunin tsabtatawa masu yarda da FDA (misali, isopropyl barasa) don gwaje-gwajen filastik abinci/jin magani, da takaddun matakan tsaftacewa don bin bin doka (FDA 21 Babban darajar CFR 11).
• Shigar da bayanai: Fitar da duk bayanan gwaji zuwa amintacciyar uwar garken tushen Amurka (mai yarda da CCPA don abokan cinikin California) don kare kayan fasaha da kuma biyan buƙatun tsari.

Haɓaka gaba don Amurka. Kasuwa

Zhuoyue yana ci gaba da haɓaka layin Lab Extruder don saduwa da haɓakar Amurka. lab bukata, tare da shiryawa 2025 haɓakawa ciki har da:

• Haɗin kai na IoT: Shigar da bayanan mara waya (Wi-Fi/Bluetooth) mai jituwa da U.S. dandamali mai wayo (misali, LabWare, Thermo Fisher SampleManager) don saka idanu mai nisa da raba bayanai na lokaci-lokaci.
• Ciyarwar Kai tsaye: Karamin, Masu ciyar da asarar nauyi mai jituwa na Amurka (0.1-5 kg/h) don madaidaicin ƙarar allurai-mai kyau don haɓaka kayan aikin likita da sararin sama.
• 3D Fitar Filament: Shugaban mutun na al'ada don samar da sikelin lab na filayen bugu na 3D (1.75mm, 2.85mm) - daidai da U.S. Manufacturing Additive R&D yanayin.
• Ingantattun Halayen Tsaro: Haɗewar gano iskar gas (don kayan da ba su da ƙarfi) da tsarin kashewa ta atomatik wanda ya dace da U.S. ka'idojin aminci na lab (NFPA 45).

Kammalawa

Zhuoyue's Lab Extruder shine mafita mafi kyau ga Amurka. bincike dakunan gwaje-gwaje, sassan jami'ar polymer, da kuma ƙananan masana'antun masterbatch masu neman ƙarami, m, da tsarin extrusion mai yarda. Mahimman fa'idodi ga U.S. abokan ciniki sun haɗa da:

• UL 61010-1 takaddun shaida don haɗa kai cikin U.S. yanayin lab.
• Karamin, benchtop zane mai dacewa daidaitattun US. kayan aikin lab (ikon farar hula, ADA yarda).
• Ƙananan amfani da kayan aiki da saurin canje-canje don ƙimar R&D.
• U.S. goyon baya (sassa, hidima, horo) rage raguwar lokaci.
• Ayyukan ƙididdiga daga gwaje-gwajen lab zuwa ƙananan samarwa.

Ko haɓaka polymers masu ɗorewa don U.S. marufi kasuwanni, gwada garwar robobin da aka sake fa'ida don aikace-aikacen mota, ko samar da al'ada masterbatches don alkuki na likita, Zhuoyue's Lab Extruder yana ba da wasan kwaikwayon, sassauci, da kuma yarda da U.S. Masu amfani da lab suna buƙatar haɓaka ƙima da rage farashi.