Sreath ZTE Co-chuairteachadh Co-shìnte Twin-Screw Extruders

Sreath ZTE a ’co-chuairteachadh extruders dà-sgriubha co-shìnte

Mar loidhne toraidh eaconamach agus practaigeach de Zhuoyue, an t-sreath ZTE a 'co-chuairteachadh co-shìnte Dèanadair Twin Screw Extruder air a dhealbhadh gu sònraichte airson luchd-ceannach le feumalachdan cinneasachaidh bunaiteach. Bidh e a’ cumail suas na prìomh bhuannachdan structarail a tha aig toraidhean extruder Zhuoyue, agus aig an aon àm a’ dèanamh an fheum as fheàrr den rèiteachadh gus coileanadh cosgais nas fàbharach a choileanadh. Tha an t-sreath ZTE freagarrach airson a bhith a’ giullachd stuthan polymer coitcheann leithid plastaic coitcheann, plastaig atharraichte le ìre lìonaidh ìosal, agus masterbatches àbhaisteach, which can meet the daily production needs of most small and medium-sized enterprises with stable performance and low maintenance cost.

Zhuoyue has been committed to providing cost-effective extrusion solutions for small and medium-sized enterprises (SMEn) in the plastic processing industry for over a decade, and the ZTE series is the crystallization of this commitment. Unlike high-end extruder models that focus on ultra-high torque and speed for complex material processing, the ZTE series is optimized for the most common production scenarios in the market, focusing on stability, ease of operation, and low total cost of ownership (TCO). For SMEs that mainly process PP, PE, ABS, PS and other general plastics, or modified plastics with filling amount below 30%, faodaidh an t-sreath ZTE coinneachadh gu h-iomlan ri riatanasan toraidh gun fheum air tasgadh ann an uidheamachd àrd-choileanadh daor, gu h-èifeachdach a’ lughdachadh na stairsnich tasgaidh tùsail agus cunnartan obrachaidh.

Tha prìomh dhealbhadh structarail an t-sreath ZTE a’ sealbhachadh aibidh Zhuoyue Solaraiche Extruder Twin Screw teicneòlas, gabhail a-steach structar sgriubha co-shìnte co-rothlach, dealbhadh baraille modular, agus eileamaidean sgriubha le inneal mionaideach. Tha an dealbhadh co-thaobhadh co-shìnte a’ dèanamh cinnteach gu bheil stuth èideadh a’ measgachadh agus a’ leaghadh, a 'seachnadh an duilgheadas de neo-chòmhnard plasticization stuthan a tha cumanta ann an cosgais ìseal aon-sgriubha extruders, mar sin a’ leasachadh càileachd thoraidhean crìochnaichte agus a’ lughdachadh sgudal stuthan. Tha an dealbhadh baraille modular a’ ceadachadh dì-chruinneachadh agus cumail suas gu furasta, agus faodar earrannan baraille millte a chuir nan àite leotha fhèin an àite a’ bharaille gu lèir, greatly reducing maintenance costs and downtime. The screw elements are made of high-quality alloy steel with heat treatment, which has good wear resistance and can adapt to the long-term processing of general plastics and low-filled modified plastics, extending the service life of key components.

In terms of operation and control, the ZTE series adopts a simplified but practical control system, which is easy to learn and operate, even for operators without professional technical background. The control panel is equipped with clear digital displays for temperature, astar sgriubha, agus ìre beathachaidh, and the parameters can be adjusted with one key, realizing precise control of the production process. Aig an aon àm, the system is equipped with basic fault alarm functions, such as over-temperature alarm, overload alarm, and lack of material alarm, a chuireas an cuimhne luchd-obrachaidh ann an deagh àm mu shuidheachaidhean neo-àbhaisteach agus milleadh uidheamachd agus tubaistean cinneasachaidh a sheachnadh. Tha dealbhadh iomlan an uidheamachd a’ toirt làn bheachdachadh air ergonomics, le cruth reusanta de phutanan obrachaidh agus uinneagan amharc, a’ dèanamh obrachadh làitheil agus sgrùdadh nas goireasaiche.

Is e buannachd eile den t-sreath ZTE a cho-chòrdalachd àrd le uidheamachd taice. Faodar a cheangal gu sgiobalta le uidheamachd taice cumanta sa mhargaidh, leithid tiormairean stuthan, measgairean, pelletizers, luchd-giùlain fuarachaidh, etc., gus loidhne toraidh iomlan a chruthachadh. Bidh Zhuoyue cuideachd a’ toirt seachad molaidhean maidsidh gnàthaichte a rèir luchd-ceannach’ feumalachdan toraidh fìor, a’ cuideachadh luchd-ceannach gus cruth na loidhne toraidh a bharrachadh agus èifeachdas cinneasachaidh iomlan a leasachadh. Co-dhiù a tha e a’ dèanamh pelletizing cinneasachadh mìrean plastaig coitcheann, atharrachadh de phlastaig le lìonadh ìosal, no cinneasachadh masterbatches dath àbhaisteach agus prìomh bhaidsean gnìomh, faodar an t-sreath ZTE atharrachadh gu sùbailte, le raon comas toraidh bho 10kg / h gu 800kg / h a’ còmhdach diofar lannan toraidh de SMEn.

Bho shealladh seirbheis às dèidh reic, Zhuoyue a 'toirt coileanta às-reic barantas airson an t-sreath ZTE fuasgladh luchd-ceannach’ draghan. Tha ùine barantais 12 mìosan aig an toradh, agus tha roghainn barantais leudaichte aig na prìomh phàirtean leithid an siostam tar-chuir agus motair. Tha luchd-obrach teicnigeach proifeasanta agus lìonra seirbheis fuaim aig sgioba seirbheis iar-reic Zhuoyue, a bheir seachad stàladh air an làrach, coimiseanadh, agus seirbheisean trèanaidh do luchd-cleachdaidh. Airson fàilligeadh uidheamachd cumanta, faodaidh an sgioba às-reic taic theicnigeach iomallach a thoirt seachad taobh a-staigh 2 uairean, agus ma tha feum air cumail suas air an làrach, faodaidh an luchd-seirbheis factaraidh an neach-ceannach a ruighinn taobh a-staigh 48 uairean anns a’ mhòr-chuid de sgìrean. A bharrachd air, Bidh Zhuoyue cuideachd a’ toirt seachad solar gu leòr de phàirtean a bharrachd, agus pàirtean a bharrachd cumanta leithid eileamaidean sgriubha, loidhnichean baraille, agus faodar ròin a lìbhrigeadh a-staigh 3 làithean obrach, dèanamh cinnteach gu bheilear a’ lughdachadh ùine downt an uidheamachd.

Ann am margaidh giollachd plastaig na cruinne, Tha SMEn a’ dèanamh suas barrachd air 70% den àireamh iomlan de chompanaidhean, agus tha na feumalachdan toraidh aca air an comharrachadh le “practaigeach, seasmhach, agus eaconamach”. Tha an t-sreath ZTE air a leasachadh gu mionaideach gus coinneachadh ris an iarrtas margaidh seo. Bho chaidh a chuir air bhog, tha e air aithneachadh gu farsaing le luchd-ceannach ann an còrr is 30 dùthchannan agus roinnean, Sìona nam measg, Ear-dheas Àisia, an Ear Mheadhanach, agus taobh an ear na Roinn Eòrpa. Tha àireamh mhòr de fios air ais bho luchd-cleachdaidh a’ sealltainn gu bheil coileanadh cinneasachaidh seasmhach aig an t-sreath ZTE, tha an ìre barrantaichte de thoraidhean crìochnaichte gu h-àrd 98%, tha an ùine obrachaidh cuibheasach gun fhàilligeadh nas motha na 8000 uairean, agus cosgais cumail suas gach 1000 tha uairean obrach nas lugha na 500 dolar na SA, a tha fada nas ìsle na cuibheasachd a’ ghnìomhachais. Tha an dàta seo gu tur a’ dearbhadh coileanadh cosgais àrd agus earbsachd an t-sreath ZTE, ga dhèanamh na dheagh roghainn dha SMEn cinneasachadh giollachd plastaig a dhèanamh.

Paramadairean modail ZTE

Tha ZTE MODEL a’ tabhann co-mheas prìs / coileanaidh sàr-mhath agus tha e air a dhealbhadh le paramadairean a fhreagras air a ’mhòr-chuid de stuthan. Bidh e a’ gabhail ri siostam tar-chuir àbhaisteach earbsach, a nì cinnteach gu bheil obrachadh seasmhach agus aig an aon àm a’ cumail smachd èifeachdach air a’ chosgais iomlan, ga dhèanamh mar a’ chiad roghainn do luchd-ceannach a tha a’ leantainn practaigeach agus eaconamaidh.

Tha dealbhadh paramadair an t-sreath ZTE a ’toirt làn bheachdachadh air feartan giollachd stuthan polymer coitcheann, and each model is optimized for specific production scales and material types. The specific torque of 6 N.m/cm³ is a balanced choice for general plastic processing, which can ensure sufficient mixing and plasticization of materials while avoiding excessive energy consumption. The main motor power is matched with the screw diameter and output speed to maximize the energy utilization efficiency and reduce the energy consumption per unit output. The output speed of 600rpm is suitable for continuous and stable production of general plastics, and can be adjusted within a certain range according to different material characteristics and product requirements.

The slot depth ratio (D0/Dim) à 1.55 neo 1.55/1.68 is designed according to the different screw diameters. The smaller screw models (25, 35) adopt a fixed slot depth ratio of 1.55, a tha a 'cur cudrom air an aonachd stuth giùlan agus measgachadh; na modailean sgriubha nas motha (50, 65, 75, 95) thoir seachad dà roghainn co-mheas doimhneachd slot, a dh'fhaodar a thaghadh a rèir luchd-ceannach’ meud lìonadh stuthan sònraichte agus riatanasan toraidh. Mar eisimpleir, nuair a bhios tu a’ làimhseachadh plastaic atharraichte le tomhas lìonaidh de 20-30%, an co-mheas doimhneachd slot de 1.68 comasach air àite stòraidh stuthan nas motha a thoirt seachad, leasaich ìre lìonaidh agus comas toraidh, fhad 's a tha an 1.55 tha co-mheas nas freagarraiche airson roisinn fìor-ghlan no stuthan le lìonadh ìosal, dèanamh cinnteach à buaidh measgachadh nas fheàrr.

Modail	Torc sònraichte （N.m/cm³）	Prìomh chumhachd motair （Kw）	Luas toraidh	Co-mheas doimhneachd slotD0/Di
25	6	7.5	600	1.55
35	6	18.5	600	1.55
50	6	55	600	1.55/1.68
65	6	110	600	1.55/1.68
75	6	160	600	1.55/1.68
95	6	300	600	1.55/1.68

Tha suidheachadh tagraidh soilleir aig gach modail den t-sreath ZTE gus coinneachadh ri feumalachdan eadar-dhealaichte SMEn:

• ZTE 25: Am modail as lugha san t-sreath, le prìomh chumhachd motair de 7.5Kw, freagarrach airson toradh beag de shamhlaichean obair-lann, cinneasachadh deuchainn de thoraidhean ùra, no cinneasachadh air sgèile bheag de shàr bhaidsean le meanbh-iomairtean. Bidh an structar teann aige a’ gabhail nas lugha de rùm agus tha e furasta a ghluasad agus a stàladh, ga dhèanamh na dheagh roghainn airson R&D deuchainn-lannan agus bùthan-obrach beaga.
• ZTE 35: Le prìomh chumhachd motair de 18.5Kw, tha e freagarrach airson cinneasachadh baidse beag is meadhanach de phlastaig coitcheann agus plastaig atharraichte le lìonadh ìosal, leithid stuthan plastaig làitheil, pròifilean plastaig sìmplidh, etc. Tha cothromachadh math aige eadar comas toraidh agus caitheamh lùtha, agus is e am modail as fharsainge san t-sreath ZTE.
• ZTE 50: Uidheamaichte le prìomh motair 55Kw, faodaidh e coinneachadh ri feumalachdan cinneasachaidh meadhanach mòr SMEn, le comas cinneasachaidh de 100-300kg / h airson plastaig coitcheann. Tha e freagarrach airson a bhith a 'dèanamh mìrean plastaig, uidheam pìoba, agus stuthan duilleig, agus tha na roghainnean co-mheas doimhneachd slot dùbailte ga dhèanamh nas sùbailte ann a bhith ag atharrachadh gu diofar fhoirmlean stuthan.
• ZTE 65: Le prìomh motair 110Kw, tha e na mhodail meadhanach mòr anns an t-sreath ZTE, le comas cinneasachaidh 200-500kg / h, freagarrach airson SMEn le lannan toraidh an ìre mhath mòr. Is urrainn dha plastaic atharraichte a phròiseasadh gu seasmhach le meud lìonaidh suas ri 30%, agus tha e air a chleachdadh gu farsaing ann a bhith a’ dèanamh pàirtean taobh a-staigh chàraichean, sligean innealan dachaigh agus stuthan eile.
• ZTE 75: Uidheamaichte le prìomh motair 160Kw, faodaidh an comas toraidh 300-600kg / h a ruighinn, a tha freagarrach airson cinneasachadh mòr de phlastaig coitcheann agus plastaigean atharraichte le SMEn. Tha an torque àrd agus an co-mheas doimhneachd slot mòr aige a’ dèanamh cinnteach à giullachd stuthan èifeachdach agus càileachd toraidh seasmhach, agus tha e gu tric air a chleachdadh ann an dèanamh plastaig profiles, truinnsearan agus toraidhean eile le riatanasan toraidh àrd.
• ZTE 95: Am modail as motha san t-sreath ZTE, le prìomh motair 300Kw agus comas cinneasachaidh 500-800kg / h, freagarrach airson SMEn no iomairtean mòra a dh’ fheumas comas cinneasachaidh a leudachadh. Faodaidh e gnìomhan toraidh leantainneach a làimhseachadh airson ùine mhòr, agus tha an siostam tar-chuir làn-leasaichte a’ dèanamh cinnteach à fuaim ìosal agus crathadh ìosal rè obrachadh luchdan àrd, lùghdachadh a 'bhuaidh air an àrainneachd riochdachaidh.

A bharrachd air na prìomh pharamadairean a tha air an liostadh sa chlàr, tha grunn pharaimearan dealbhaidh mionaideach aig an t-sreath ZTE cuideachd gus dèanamh cinnteach à obrachadh seasmhach agus càileachd toraidh:

• Screw diameter accuracy: The tolerance of the screw diameter is controlled within ±0.05mm to ensure the uniformity of the material gap during conveying and mixing, avoiding local over-shear or insufficient mixing.
• Barrel heating zone: The number of heating zones is 5-9 (depending on the model), and each zone is independently controlled, with a temperature control accuracy of ±1℃, ensuring precise control of the material melting process.
• Siostam fuarachaidh: Equipped with air cooling or water cooling system (optional according to the model), which can quickly cool the barrel and screws, prevent material overheating and decomposition, and adapt to continuous production for a long time.
• Siostam beathachaidh: Adopt a frequency conversion speed-regulating feeding machine, with a feeding accuracy of ±1%, a’ dèanamh cinnteach à solar stuthan seasmhach agus a’ seachnadh biadhadh neo-chòmhnard air adhbhrachadh le drochaid stuthan no boghadh.
• Siostam tar-chuir: Gabh ri bogsa gèar uachdar fiacail cruaidh le èifeachdas tar-chuir de ≥95%, fuaim ìosal (≤85dB), agus beatha seirbheis nas motha na 10 bliadhnaichean fo chumail suas àbhaisteach.

Tha dealbhadh paramadair an t-sreath ZTE chan ann a-mhàin stèidhichte air iarrtas gnàthach a ’mhargaidh, ach tha sealladh sònraichte aige cuideachd, as urrainn gabhail ri leasachadh SMEn san àm ri teachd. Mar eisimpleir, bidh siostam smachd motair is dealain de gach modal a’ gabhail ri dealbhadh sàbhalaidh lùtha, a dh'fhaodas a shàbhaladh 10-15% lùth an coimeas ri extruders traidiseanta den aon sheòrsa, a rèir gluasad cruinneil glèidhteachas lùtha agus lughdachadh sgaoilidhean. Aig an aon àm, tha an uidheamachd a’ gleidheadh ​​​​eadar-aghaidh leudachaidh, agus faodaidh luchd-ceannach an siostam smachd ùrachadh, siostam beathachaidh agus co-phàirtean eile a rèir am feumalachdan leasachaidh fhèin, gun a bhith a’ cur an àite an uidheamachd gu lèir, tuilleadh lughdachadh air cosgais tasgaidh fad-ùine.

Sgeama tagraidh sreath ZTE

Tha an t-sreath ZTE, le coileanadh cosgais àrd agus coileanadh seasmhach, air a chleachdadh gu farsaing ann an diofar shuidheachaidhean giollachd plastaig coitcheann, a’ còmhdach grunn raointean leithid feumalachdan làitheil, togail, eileagtronaigeach, agus goireasan chàraichean. Is iad na leanas na prìomh shuidheachaidhean tagraidh agus riatanasan giullachd co-fhreagarrach:

• Riochdachadh mìrean plastaig coitcheann: Is e seo an suidheachadh tagraidh as cumanta den t-sreath ZTE, sa mhòr-chuid giollachd PP, PE, ABS, PS, HIPS agus resins fìor-ghlan eile no plastaigean ath-chuairtichte gu gràineanan. Faodaidh an t-sreath ZTE dèanamh cinnteach à meud mìrean èideadh agus dùmhlachd an toraidh chrìochnaichte, le ìre barrantaichte nas àirde na 99%. Airson giollachd plastaig ath-chuartaichte, faodaidh an uidheamachd a bhith uidheamaichte le inneal degassing gus gasaichean luaineach a thoirt air falbh anns an stuth, leasachadh càileachd mìrean ath-chuartaichte.
• Riochdachadh plastaig atharraichte le lìonadh ìosal: Airson plastaic atharraichte le tomhas lìonaidh de 10-30% (leithid calcium carbonate làn PE / PP, ABS air a lìonadh le talc), faodaidh an t-sreath ZTE sgaoileadh èideadh de lìonaichean a choileanadh, a’ seachnadh cruinneachadh luchd-lìonaidh agus a’ toirt buaidh air feartan meacanaigeach an toraidh. Tha e air a chleachdadh gu farsaing ann a bhith a’ dèanamh pàirtean plastaig cosgais ìosal leithid cathraichean plastaig, bogsaichean stòraidh, agus sligean dèideagan.
• Riochdachadh àbhaisteach masterbatch: A’ toirt a-steach masterbatches dath, lìonadh masterbatches, agus masterbatches gnìomh (antistatic, an aghaidh UV), faodaidh an t-sreath ZTE dèanamh cinnteach gum bi measgachadh èideadh de dhath, lìonadh agus stuthan cur-ris leis an roisinn giùlain, with a coloring uniformity of ≥98%, meeting the color requirements of various plastic products. The small models (ZTE 25/35) are suitable for small-batch customized production of masterbatches, while the large models (ZTE 65/75/95) are suitable for large-scale mass production.
• Simple plastic profile extrusion: Such as PVC window and door profiles, PE plastic steel profiles, PP decorative profiles, etc. The ZTE series can provide stable extrusion pressure and speed, ensuring the dimensional accuracy of profiles (tolerance ≤±0.1mm), and the surface finish of products meets the industry standards. The modular design of the die head makes it easy to replace different profile molds, realizing the flexible production of multiple varieties.
• Plastic pipe production: For small and medium-diameter PE/PPR water supply pipes, PVC drainage pipes, etc., faodaidh an t-sreath ZTE a bhith a’ maidseadh ceann bàs eas-tharraing na pìoba agus sleeve sizing gus cinneasachadh pìob leantainneach agus seasmhach a choileanadh. Bidh cruinneas smachd teothachd agus seasmhachd astar sgriubha an uidheamachd a’ dèanamh cinnteach à èideadh tighead balla na pìoba, agus tha an ìre pas toraidh gu h-àrd 98%.
• Às-tharraing duilleag agus film (cuideachaidh): Nuair a bhios e uidheamaichte le duilleag / film co-fhreagarrach ceann die, faodar an t-sreath ZTE a chleachdadh airson siotaichean tana agus filmichean de phlastaig coitcheann a thoirt a-mach, leithid filmichean pacaidh PE, Stuthan duilleag PP airson pàipearachd, etc. Ged nach eil e air a dhealbhadh gu sònraichte airson cinneasachadh film / duilleag àrd-chruinneas, faodaidh e làn choinneachadh ri feumalachdan cinneasachaidh bunaiteach SMEn airson toraidhean deireadh ìosal.

Airson diofar shuidheachaidhean tagraidh, Sùgh Twin Screw Extruder Machine Factory also provides targeted configuration suggestions and process optimization solutions to help customers maximize the performance of the ZTE series:

• For particle production: It is recommended to configure a water ring pelletizer or air-cooled pelletizer, and optimize the screw speed and temperature parameters according to the melting point of the material to ensure the smooth cutting of particles and reduce dust generation.
• For modified plastic production: It is recommended to add a side feeding device for the addition of fillers and additives, and adjust the mixing elements of the screw to enhance the dispersion effect of fillers and avoid the reduction of product performance caused by uneven mixing.
• For masterbatch production: It is recommended to use a high-speed mixer for pre-mixing of materials, and control the feeding speed and screw speed of the extruder to ensure the full mixing of pigments and resins, and improve the coloring effect of masterbatches.
• For profile/pipe production: It is recommended to configure a vacuum sizing tank and a traction machine with constant speed control, and optimize the cooling water temperature and traction speed to ensure the dimensional stability of profiles/pipes.

Case verification: A plastic processing SME in Zhejiang, Sìona, purchased a ZTE 50 model in 2022 to produce PP filled modified plastics (meud lìonadh 25%). Before using the ZTE series, the enterprise used a second-hand single-screw extruder, with a product qualified rate of only 85%, and frequent equipment failures, with monthly maintenance costs of about 3000 yuan. After switching to the ZTE 50, the product qualified rate increased to 98.5%, the equipment failure rate was reduced by more than 90%, the monthly maintenance cost was less than 500 yuan, and the production capacity increased from 150kg/h to 220kg/h. The investment in the equipment was recovered within 8 mìosan, and the annual profit increased by more than 200,000 yuan. This case fully demonstrates the advantages of the ZTE series in improving production efficiency, reducing costs and improving product quality for SMEs.

Advantages of ZTE series compared with similar products

In the market of economical twin-screw extruders, the ZTE series has obvious competitive advantages compared with similar products of other brands, mainly reflected in the following aspects:

• Cost performance advantage: The price of the ZTE series is 10-20% lower than that of similar products of international brands, agus 5-10% lower than that of domestic high-quality brands, fhad ‘s a chumas iad an aon choileanadh no eadhon nas àirde. Na prìomh phàirtean (motair, bogsa gèar, siostam smachd) tha iad uile air an taghadh bho bhrandan dachaigheil ainmeil le càileachd earbsach, a nì cinnteach à seasmhachd an uidheamachd fhad ‘s a tha smachd air a’ chosgais.
• Earbsachd structarail: Gabh ri dealbhadh eileamaid sgriubha peutant Zhuoyue agus teicneòlas giollachd baraille, tha beatha seirbheis an sgriubha 30% nas fhaide na toraidhean coltach ris, agus tha an aghaidh caitheamh baraille air a mheudachadh le 25%. Tha an siostam tar-chuir air a dhol seachad 10,000 uairean de dheuchainn sgìths, agus tha an ìre fàilligeadh nas ìsle na 0.5% taobh a-staigh na h-ùine barantais.
• Sàbhaladh lùtha agus dìon na h-àrainneachd: Bidh an motair a’ gabhail ri dealbhadh sàbhalaidh lùth tionndaidh tricead, agus is e an caitheamh lùtha gach toradh aonad 10-15% nas ìsle na extruders traidiseanta. Tha an uidheamachd air a uidheamachadh le dealbhadh fuaim ìosal, agus is e am fuaim rè obrachadh ≤85dB, a tha a’ coinneachadh ri inbhean nàiseanta dìon na h-àrainneachd agus a’ leasachadh àrainneachd obrach na bùth-obrach.
• Cumail suas furasta: Tha dealbhadh modular an inneil gu lèir a’ dèanamh dì-chruinneachadh agus co-chruinneachadh phàirtean nas freagarraiche. Chan fheum an cumail suas làitheil ach innealan sìmplidh, agus tha ùine cumail suas sgàinidhean cumanta air a ghiorrachadh le barrachd air 50% an coimeas ri toraidhean coltach ris. Bidh Zhuoyue a’ toirt seachad leabhraichean-làimhe cumail suas mionaideach agus clasaichean bhidio, a chuidicheas luchd-ceannach’ bidh luchd-obrach cumail suas gu sgiobalta a’ faighinn deagh sgilean cumail suas.
• Sùbailteachd gnàthachaidh: Ged a tha an t-sreath ZTE na thoradh àbhaisteach, Faodaidh Zhuoyue atharraichean gnàthaichte a thoirt seachad a rèir luchd-ceannach’ feumalachdan sònraichte, leithid puirt degassing a chur ris, ag atharrachadh co-mheas doimhneachd slot, cuir an àite eileamaidean sgriubha stuthan sònraichte, etc. Tha an cearcall gnàthachaidh a-mhàin 7-15 làithean, a tha mòran nas giorra na cuibheasachd a’ ghnìomhachais 20-30 làithean.

An coimeas ri toraidhean meallta aig prìs ìosal air a’ mhargaidh, an ZTE Slàn-reic Inneal Twin Screw Extrusion tha buannachdan riatanach aig sreath ann an càileachd agus seirbheis às dèidh reic:

• Bidh toraidhean meallta gu tric a’ cleachdadh stuthan nas ìsle airson sgriothan agus baraillean, le beatha seirbheis a-mhàin 3-6 mìosan, agus faodar an t-sreath ZTE a chleachdadh airson barrachd air 2 bliadhnaichean fo chleachdadh àbhaisteach;
• Tha siostaman smachd sìmplidh aig toraidhean meallta, cruinneas smachd teothachd ìosal, agus càileachd toraidh neo-sheasmhach, fhad ‘s a tha smachd teothachd mionaideach agus obrachadh seasmhach aig an t-sreath ZTE, dèanamh cinnteach à cunbhalachd thoraidhean crìochnaichte;
• Chan eil gealltanas seirbheis às-reic aig toraidhean meallta, agus aon uair 's gu bheil fàilligeadh ann, feumaidh luchd-ceannach cosgaisean cumail suas àrd agus ùine downt fada a ghiùlan, while the ZTE series has a sound after-sales service system to ensure the continuity of production;
• Counterfeit products do not meet national safety and environmental protection standards, and there are potential safety hazards such as electrical leakage and excessive noise, while the ZTE series has passed national safety certification and environmental protection testing, and can be used with confidence.

Market feedback shows that among the customers who purchased the ZTE series, 95% of them are satisfied with the performance and cost performance of the equipment, agus 80% of them will choose to repurchase Zhuoyue’s products when expanding production capacity or updating equipment. This fully proves the market recognition and competitive advantage of the ZTE series.

Stàladh, commissioning and operation precautions of ZTE series

To ensure the stable operation and long service life of the ZTE series, correct installation, commissioning and standardized operation are crucial. The following are the key points of installation, commissioning and operation:

Installation precautions

• Site requirements: The installation site should be flat and solid, with a bearing capacity of ≥5t/m², and there should be no vibration source around to avoid affecting the operation stability of the equipment. The site should have sufficient space for operation, maintenance and material storage, with a reserved space of ≥1.5m around the equipment.
• Power supply requirements: The power supply should meet the rated power of the equipment, with a voltage fluctuation range of ≤±5%, and a dedicated circuit and leakage protector should be configured. The grounding resistance of the equipment should be ≤4Ω to ensure electrical safety.
• Water and gas supply: If the equipment is equipped with a water cooling system, the water supply pressure should be 0.2-0.4MPa, and the water quality should be clean and free of impurities to avoid blocking the cooling pipeline. The air source (if equipped with pneumatic components) should have a pressure of 0.5-0.7MPa, and be equipped with a dryer and oil-water separator to ensure the normal operation of pneumatic components.
• Installation and leveling: Use a level to adjust the level of the equipment, with a level error of ≤0.1mm/m, to ensure the coaxiality of the screw and the smooth operation of the transmission system. Fix the equipment with foundation bolts to prevent displacement during operation.

Commissioning key points

• Empty running test: Before feeding, carry out empty running test for 1-2 uairean, check the operation of the transmission system, the rotation direction of the screw, and the temperature control accuracy of each heating zone. The empty running speed should be gradually increased from low speed (100rpm) to rated speed (600rpm), and abnormal noise, vibration and temperature rise should be checked during the process.
• Material trial run: Use clean general plastic particles (such as PP) for trial run, start feeding at low speed, and gradually increase the feeding amount and screw speed while observing the melting state of the material, extrusion pressure and product quality. Adjust the temperature of each heating zone according to the melting condition of the material to ensure full melting and no decomposition of the material.
• Parameter optimization: According to the trial run results, optimize the screw speed, astar beathachaidh, temperature and other parameters to find the best process parameters for the production of specific materials, and record them for daily operation reference.

Operation precautions

• Pre-operation inspection: Before starting the machine every day, check the oil level of the gearbox, the tightness of the electrical connections, the cleanliness of the feeding hopper, and the operation of the cooling system to ensure that all parts are in normal condition.
• Material requirements: The processed materials should be clean and free of metal impurities to avoid damaging the screw and barrel. For hygroscopic materials (leithid ABS, PA), they should be fully dried before processing to avoid bubbles and other defects in the product.
• Operation process: The machine should be started and stopped in accordance with the operating procedures. It is strictly forbidden to start the machine with material in the barrel, and it is strictly forbidden to stop the machine suddenly during operation (except for emergency situations). When changing materials, the barrel and screw should be cleaned to avoid material mixing and affecting product quality.
• Daily maintenance: Clean the equipment surface and feeding hopper after daily operation, check the wear of the screw and barrel regularly, and lubricate the moving parts according to the maintenance manual to extend the service life of the equipment.
• Emergency treatment: In case of equipment failure (such as overload, over-temperature, abnormal noise) during operation, stop the machine immediately, cut off the power supply, and contact the after-sales service personnel for treatment. It is strictly forbidden to disassemble the equipment without authorization to avoid expanding the fault.

Zhuoyue will send professional technicians to carry out on-site installation and commissioning for customers who purchase the ZTE series, and provide systematic operation and maintenance training for the customer’s operators and maintenance personnel, including theoretical training and on-site practical operation. The training content covers equipment structure, operating procedures, process parameter adjustment, common fault diagnosis and treatment, daily maintenance and other aspects, ensuring that the customer’s staff can independently operate and maintain the equipment.

Future development and upgrade of ZTE series

With the continuous development of the plastic processing industry and the increasing environmental protection requirements, Zhuoyue will continue to upgrade and optimize the ZTE series to meet the changing market demand:

• Energy saving upgrade: Further optimize the motor and control system, adopt permanent magnet synchronous motor and intelligent energy-saving control algorithm, and reduce the energy consumption per unit output by another 5-8% on the basis of the existing energy saving effect.
• Intelligence upgrade: Add an intelligent monitoring system to realize real-time monitoring of equipment operating parameters (teòthachd, luaths, cuideam, current), fault early warning and remote diagnosis functions, helping customers realize unmanned operation and remote management of the equipment.
• Environmental protection upgrade: Strengthen the degassing and dust removal functions of the equipment, optimize the exhaust system, and further reduce the emission of volatile organic compounds (VOCs) and dust, meeting the higher environmental protection emission standards.
• Material adaptation upgrade: Develop special screw elements and barrel materials to expand the application range of the ZTE series, so that it can process some special materials (such as biodegradable plastics, plastaigean ath-chuartaichte le susbaint àrd neo-chunbhalachd) on the basis of general plastics.
• Modular upgrade: Further optimize the modular design of the equipment, reduce the number of parts, improve the interchangeability of parts, and further shorten the maintenance time and reduce maintenance costs.

Aig an aon àm, Zhuoyue will continue to listen to customer feedback, collect application cases and improvement suggestions of the ZTE series in different regions and different application scenarios, and incorporate valuable suggestions into the product upgrade plan to make the ZTE series more in line with the actual production needs of customers. Zhuoyue is committed to making the ZTE series not only an economical and practical extruder product, but also a product that can keep up with the development of the industry and help SMEs achieve sustainable development.

In conclusion, the ZTE series co-rotating parallel twin-screw extruders is a high-cost performance product tailored for SMEs by Zhuoyue. It has the advantages of stable performance, obrachadh furasta, low maintenance cost and wide application range, and can fully meet the basic production needs of SMEs in plastic processing. With the continuous upgrade and improvement of the product, the ZTE series will continue to play an important role in the plastic processing industry, helping more SMEs reduce production costs, improve product quality and enhance market competitiveness.