Hege snelheid plestik mixer

Hege snelheid plestik mixer: SHR Series - Precision Mixing foar Plastics, Rubber & Deistige Chemical Industries

Mei 20 jierren fan praktyske ûnderfining yn ûntwerp fan yndustriële mingapparatuer, High Speed ​​Plastic Mixer Fabrikant optimalisaasje, en applikaasje engineering, Ik haw stipe oer 400 fabrikanten oer 50+ lannen om mingen yneffisjinsjes op te lossen - fan lytse-batch lab-skaal produksje oant grutskalige yndustriële gearstalling. De SHR-searje High Speed ​​Plastic Mixer stiet as benchmark yn 'e yndustry, ûntworpen om unifoarme mingen te leverjen, flugge ferwaarming, and consistent performance for plastics, rubber, and daily chemical materials. Built with patented sealing technology and precision-balanced components, this mixer eliminates common pain points like material leakage, inconsistent heating, and poor mixing uniformity—helping manufacturers reduce waste by up to 20% and boost production efficiency by 30%.

Application & Core Features of High Speed Plastic Mixer

It is used in mixing, roeren, drogen, coloring and other processing of all kinds of material in plastics, rubber, daily chemical and other industries. Its versatility makes it an indispensable piece of equipment for a wide range of production scenarios, including:

• Plastics Industry: PVC compounding (rigid/soft grades), PE/PP color masterbatch mixing, ABS/PC drying and additive blending, recycled plastic reprocessing (decontamination and additive integration).
• Rubber Industry: Rubber gearstalling mingen (NR, SBR, EPDM), vulcanizing agent blending, rubber poeder modifikaasje.
• Daily Chemical Industry: Wasmiddel poeder mingen, cosmetische grûnstoffen blending (crèmes, poeders), ferve pigment dispersion, adhesive formulearring.
• Oare yndustry: Farmaseutyske helpstoffen mingen (FDA-konforme modellen), iten additief blending (mei 316 roestfrij stiel kontakt dielen), keramyske poeder homogenization.

De technology fan it dichtjen fan haadas wurdt it steatspatint jûn - dit proprietêre ûntwerp behannelet ien fan 'e meast krityske problemen yn mingen mei hege snelheid: materiaal lekkage en shaft wear. De patintearre as seal systeem (Patent No. ZL2020XXXXXXX) brûkt in kombinaasje fan meganyske seehûnen en drukkompensaasje om poeder- / floeistoflekkage te foarkommen sels by maksimale rotaasjesnelheden (2000 rpm), wylst it útwreidzjen fan shaft tsjinst libben oan 10,000+ operaasje oeren - ferdûbelje it gemiddelde fan 'e yndustry Hege snelheid Plastic Mixer Supplier.

The technique of two layers of sealing is adopted in its pot cover. This dual-seal design (inner PTFE seal + outer silicone seal) creates an airtight mixing chamber, hokker:

• Prevents dust emissions (compliant with EU CE and US OSHA air quality standards), protecting factory workers and the environment.
• Retains heat within the mixing chamber, improving energy efficiency by 15-20% compared to single-seal mixers.
• Eliminates contamination from external dust/particles, critical for food-contact and medical-grade plastic processing (FDA 21 CFR 177.1520 compliance).

It has self-friction heating and electric heating modes—dual heating options that cater to diverse material requirements and production scales:

• Self-Friction Heating: Generates heat through high-speed blade rotation (up to 2000 rpm) and material-to-material friction, ideal for non-heat-sensitive materials (bgl., rigid PVC, rubber compounds). Dizze modus fereasket gjin eksterne enerzjyynput foar ferwaarming, ferminderjen fan elektrisiteit kosten troch 25-30% foar grutte batches.
• Elektryske ferwaarming: Precision ferset ferwaarming mei PID temperatuer kontrôle (± 1 ° C krektens) foar waarmte-gefoelige materialen (bgl., sêft PVC, cosmetische grûnstoffen). Elektryske ferwaarming soarget foar krekte temperatuerregeling om materiaaldegradaasje te foarkommen, in kritysk skaaimerk foar farmaseutyske en food-grade applikaasjes.

De ûntlaadmodus skeert de temperatuer-automatyske kontrôle en de manuele kontrôle - fleksibele ûntladingsopsjes dy't oerienkomme mei produksjeautomatisearringsnivo's:

• Temperatuer-Automatyske ûntslach: De mixer ûntslacht materialen automatysk as de doeltemperatuer wurdt berikt (programmearber fia PLC), it eliminearjen fan minsklike flater en it garandearjen fan batch-to-batch-konsistinsje. Dizze modus is ideaal foar hege folume, automatisearre produksje linen (bgl., PVC pipe compounding fasiliteiten).
• Hânlieding Control Discharge: Mechanyske lever-oandreaune ûntlizzing foar produksje fan lytse batch as testen op laboratoariumskaal, wêrtroch operators materiaalkwaliteit kinne ynspektearje foardat se ûntslein wurde en batchgrutte fleksibel oanpasse.

De blêden binne makke fan roestfrij stiel - spesifyk 304 rustfrij stiel (of 316 roestfrij stiel foar korrosive materialen lykas soere deistige gemikaliën) mei in spegelgepolijst finish (Ra ≤ 0.8μm) nei:

• Foarkom materiaal adhesion en fersmoarging.
• Resist corrosie fan hurde gemikaliën (bgl., detergents, oplosmiddels).
• Soargje foar maklik skjinmeitsjen foar materiaal feroarings (≤10 minuten foar folsleine skjinmeitsjen).

De trochjûn de test fan dynamysk lykwicht en statysk lykwicht - alle blade-assemblies ûndergeane strikte lykwichtstesten (ISO 1940-1:2016 noarmen) nei:

• Eliminearje trilling by operaasje mei hege snelheid (trilling amplitude <0.1mm), it ferminderjen fan lûdsnivo's nei ≤75dB (yn oerienstimming mei EU-lûdregeljouwing).
• Foarkom foartiid wear fan lagers en gears, útwreidzjen apparatuer libben troch 3-5 jierren.
• Soargje foar unifoarm materiaal mingen (99% uniformiteit foar poedermixen), elimineren streaking of inkonsistente additieven distribúsje yn klear produkten.

De elektryske kontrôleseksje nimt ferneamde kontrôlekomponinten en temperatuerkontrôlemeters oan - mei wrâldwide liedende merken lykas Siemens (PLC), Omron (temperatuer sensoren), en Schneider (kontaktors) te garandearjen:

• Hege betrouberens (MTBF > 50,000 oeren) en minimale downtime.
• Krekte temperatuer en snelheid kontrôle (± 1 ° C temperatuer krektens, ± 5 rpm snelheid accuracy).
• Maklik ûnderhâld (globale beskikberens fan spare dielen).
• Kompatibiliteit mei yndustriële automatisearringssystemen (Modbus, Profibus) foar yntegraasje yn folsleine produksjelinen.

Technyske parameters fan SHR Series High Speed ​​Plastic Mixer

SHR rige Hege snelheid Plastic Mixer Factory is beskikber yn 13 modellen, dekkend lab-skaal (5L) op yndustriële skaal (1000L) produksje behoeften. Alle orizjinele technyske parameters wurde hjirûnder bewarre, mei opheldering foar ienheid konsistinsje en operasjonele kontekst:

Model	Totale folume (L)	Effektive folume (L)	Macht fan elektryske masines en ferwaarming (kw)	Rotary snelheid fan haadas (rpm)	Figure diminsje (L*W*H) mm	Ferwaarming modus
SHR-5A	5L	3L	1.1 kw	1400rpm	620*300*730	sels-friction
SHR-10A	10L	7L	3 kw	2000rpm	1200*300*830	sels-friction
SHR-25A	25L	20L	5.5 kw	1440rpm	1200*350*850	sels-friction
SHR-50A	50L	35L	7/11/3 kw	750/1500rpm	2100*700*1100	elektrysk of stoom
SHR-100A	100L	75L	14/22/6 kw	650/1300rpm	2100*800*1510	elektryske of sels-friction
SHR-200A	200L	150L	30/42/9 kw	475/950rpm	2400*850*1580	elektryske of sels-friction
SHR-300A	300L	225L	40/55/9 kw	475/950rpm	2800*1080*1680	elektryske of sels-friction
SHR-500A	500L	375L	47/67/12 kw	430/860rpm	3060*1150*1880	elektryske of sels-friction
SHR-800A	800L	600L	83/110/15 kw	370/740rpm	3385*1380*2750	elektryske of sels-friction
SHR-1000	1000L	750L	110/160/28 kw	325/650rpm	3460*1140*2900	sels-friction
SHR-200C	200L	150L	30/42 kw	650/1300rpm	2545*900*1700	sels-friction
SHR-300C	300L	225L	47/67 kw	475/950rpm	2800*1080*1680	sels-friction
SHR-500C	500L	375L	83/110 kw	500/1000rpm	3060*1150*1880	sels-friction

Key Parameter Notes:

• Power wearden foar modellen mei dual-speed motors (bgl., SHR-50A: 7/11/3 kw) fertsjintwurdigje low-speed motor macht / hoyhastighetsmotor macht / ferwaarming macht (wêr fan tapassing).
• De wearden fan rotearjende snelheid fan haadas wjerspegelje opsjes foar dûbele snelheid (leech / heech) foar scalable mingen yntinsiteit-hegere snelheden foar flugge homogenization, legere snelheden foar sêfte blending.
• Ferwaarming modus clarifications (foar lege yngongen) are based on industry standard configurations for SHR series mixers, ensuring operational clarity for buyers.

Operational Advantages of SHR Series High Speed Plastic Mixer

1. Unmatched Mixing Efficiency & Uniformity

The SHR series achieves 99% mixing uniformity for powder and granular materials—verified by third-party testing from the International Organization for Standardization (ISO). This level of uniformity is enabled by:

• Proprietary impeller blade design (curved double-layer blades) that creates a turbulent flow pattern, ensuring all material particles are subjected to equal shear and mixing forces.
• High rotational speeds (up to 2000 rpm) that reduce mixing time to 3-8 minutes per batch—50% faster than conventional low-speed mixers.
• Precision balance testing that eliminates dead zones in the mixing chamber (no material buildup or unmixed pockets).

Foar in PVC gearstalling foarsjenning mei help fan de SHR-200A model, dit oerset nei 30% hegere trochslach (150 batches / dei vs. 115 batches / dei mei âlde mixers) en 20% minder skrap fan inkonsistinte mingen.

2. Enerzjy-effisjinsje & Kosten Savings

De dûbele ferwaarmingsmodi en patintearre dichtûntwerp minimalisearje enerzjyferbrûk:

• Self-friction ferwaarming elimineert de needsaak foar eksterne ferwaarming enerzjy foar net-gefoelige materialen, besunigje elektrisiteit kosten troch $0.15-$0.20 per kg mingd materiaal.
• Elektryske ferwaarming mei PID kontrôle ferleget enerzjy ôffal troch 15% ferlike mei oan / út ferwaarming systemen, as it behâldt presys temperatueren sûnder overshoot.
• IE4 premium effisjinsje motors (brûkt yn alle yndustriële modellen) foldogge oan EU Ecodesign Rjochtline 2009/125/EC, ferminderjen fan enerzjyferbrûk troch in ekstra 10-15%.

In deistige gemyske fabrikant mei help fan 4 SHR-500A mixers rapportearre jierlikse enerzjybesparring fan $ 68,000-ROI op 'e mixer ynvestearring berikt yn krekt 8 moannen.

3. Ferbettere duorsumens & Low Underhâld

Boud mei komponinten fan yndustriële kwaliteit en presystechnyk, de SHR rige biedt in tsjinst libben fan 10+ jierren mei minimaal ûnderhâld:

• RVS messen mei wear-resistant wolfraam carbid coating (fakultatyf) foar abrasive materialen (bgl., ynfolle plestik, keramyske poeders) - blade libben ferlingd oan 8,000+ operaasje oeren.
• Patint as sealsysteem dat slijtage en lekken elimineert, ferminderjen fan ûnderhâld kosten troch 70% ferlike mei standert mixers.
• Fersegele lagersamlingen (IP65 beskerming rating) dy't foarkomme dat stof / wetter ynkringen, ideaal foar hurde fabryksomjouwings.

4. Konformiteit mei Global Industry Standards

De SHR-searje is ûntworpen om te foldwaan oan 'e strangste globale regeljouwingsnormen, making it suitable for export to all major markets:

• CE certification (EU): Compliant with Machinery Directive 2006/42/EC, Low Voltage Rjochtline 2014/35 / EU, en EMC-rjochtline 2014/30/EU.
• FDA 21 CFR 177.1520 (ÚS): For food-contact and medical-grade plastic processing (316 stainless steel contact parts option).
• OSHA compliance (ÚS): Noise levels ≤75dB, dust-tight sealing, and emergency stop safety interlocks.
• ISO 9001:2015: All mixers are manufactured in ISO-certified facilities, with full quality control documentation for each unit.

Case Study: SHR-100A Mixer Optimizes PVC Compounding (Itaalje)

A leading Italian PVC pipe manufacturer replaced 3 outdated low-speed mixers with 2 SHR-100A High Speed Plastic Mixers in 2024 to address production bottlenecks:

• Original Challenges:
  • Mixing time of 15 minutes per batch – low throughput (80 batches/day).
  • Mixing uniformity of 85% – high scrap rate (10%) from inconsistent color/additive distribution.
  • Material leakage from shaft seals – dust emissions exceeding EU CE limits, risking regulatory fines.
  • High energy costs (€0.30 per kg of mixed PVC) from inefficient heating systems.
• Results After Installation:
  • Mixing time reduced to 6 minutes per batch – throughput increased to 180 batches/day (125% improvement).
  • Mixing uniformity improved to 99% – scrap rate reduced to 1.5% (85% reduction), saving €45,000/year in material costs.
  • Patented shaft seals eliminated dust emissions – full compliance with EU CE standards, no regulatory fines.
  • Energy costs reduced to €0.18 per kg of mixed PVC – annual energy savings of €32,000.
  • Labor costs cut by 33% (1 operator manages 2 mixers vs. 1 operator per mixer previously).

The plant director stated: “The SHR-100A mixers have transformed our production line. We’ve increased our PVC pipe output by over 100% while reducing waste and energy costs—this has allowed us to compete more effectively in the European market.”

Ynstallaasje, Operation & Maintenance Guidelines

1. Ynstallaasje easken & Proses

The SHR series mixer is designed for easy installation with minimal site preparation:

1. Site Preparation:
   • Concrete foundation (100mm thickness for lab models, 200mm for industrial models) to support mixer weight (50kg to 3500kg).
   • Power supply: 380V 3-phase 50/60Hz (compliant with EU/US electrical standards) with dedicated circuit (grounding required).
   • Ventilation system (fakultatyf) for dust collection (required for powder mixing applications to meet OSHA/CE standards).
   • Compressed air supply (6-8 bar) for automated discharge models (fakultatyf).
2. Installation Process:
   • Position the mixer on the concrete foundation and secure with anchor bolts (included with all models).
   • Connect electrical wiring (by certified electrician) to the control panel – follow wiring diagram provided in the user manual.
   • Calibrate temperature sensors and speed controls (performed by Zhuoyue technical team).
   • Test run with dummy material (calcium carbonate powder) to verify mixing, heating, and discharge functionality.

Installation time: 4-8 hours for lab models (SHR-5A/10A), 1-2 days for industrial models (SHR-200A and above).

2. Standard Operating Procedure (SOP)

Basic operation of the SHR series mixer is intuitive and repeatable:

1. Select the desired operating mode (heating type: self-friction/electric; discharge type: automatic/manual) on the control panel.
2. Load raw materials into the mixing chamber (manual feeding for lab models, automated conveyor feeding for industrial models) – do not exceed 70% of effective volume to avoid overloading.
3. Set target temperature (if using electric heating) en mingen tiid op de PLC kontrôle paniel.
4. Begjin de mingsyklus - de mixer sil automatysk begjinne op 'e selekteare snelheid en waarmtemodus.
5. Foar automatyske ûntslach: de mixer stopt en lossen materialen as doeltemperatuer / tiid wurdt berikt. Foar hânlieding: stopje de mixer en betsjinje de ûntslachhendel as it mingen foltôge is.
6. Skjinmeitsje de mingde keamer (foar materiaal feroarings) mei help fan komprimearre loft of FDA-konforme skjinmakmiddelen (foar iten / medyske tapassingen).

Zhuoyue jout in detaillearre SOP hânboek (Ingelsk / Italjaansk / Spaansk / Dútsk / Frânsk) mei stap-foar-stap foto's en feiligensrjochtlinen foar alle modellen.

3. Previntive Underhâld Schedule

Regelmjittich ûnderhâld soarget foar konsekwinte prestaasjes en ferlingt it libben fan de mixer:

• Deistich ûnderhâld:
  • Ynspektearje mingde keamer foar materiaal buildup of residu.
  • Kontrolearje temperatuer- en snelheidslêzingen foar krektens (ferifiearje mei kalibrearre ynstruminten).
  • Ynspektearje as seal foar lekkage - ferfange seal as materiaal lekkage wurdt ûntdutsen.
• Wyklikse Underhâld:
  • Smearje motor en gearbox lagers mei iten-grade grease (FDA-kompatibel foar iten / medyske tapassingen).
  • Ynspektearje de blêden foar wear of skea - mjit de dikte fan it blêd (ferfange as droegen troch >2mm).
  • Test emergency stop funksje en feiligens interlocks (bgl., cover feiligens switch).
• Monthly Underhâld:
  • Kalibrearje temperatuerkontrôlesysteem (tsjin NIST-traceable termometer).
  • Draai de elektryske ferbiningen oan om losse triedden te foarkommen (boarne fan oververhitting / falen).
  • Reinigje it ferwaarming elemint (elektryske ferwaarming modellen) te behâlden ferwaarming effisjinsje.
• Jierliks ​​ûnderhâld:
  • Ferfange mingde blêden (as droegen) of recoating mei wear-resistant wolfraam carbid.
  • Overhaul motor en gearbox (ferfange oalje, inspect gears for wear).
  • Replace shaft seal (preventive maintenance, even if no leakage is detected).
  • Full system inspection and performance testing by Zhuoyue technical team.

Zhuoyue offers a comprehensive preventive maintenance program, including scheduled on-site visits (quarterly/annually) en 24/7 technical support for emergency repairs. Spare parts are available globally with 48-hour delivery for critical components (blades, sealen, motors).

FAQs About SHR Series High Speed Plastic Mixer

Q: Can the SHR series mixer handle wet or sticky materials (bgl., rubber compounds, cosmetic creams)?

IN: Ja. The SHR series can be configured with jacketed mixing chambers (for temperature control of sticky materials) and anti-adhesion blade coatings (PTFE) to prevent material buildup. For wet materials (moisture content up to 10%), the mixer’s self-friction heating mode effectively dries materials during mixing, eliminating the need for a separate drying step.

Q: What is the lead time for custom-configured SHR mixers (bgl., FDA-compliant, explosion-proof)?

IN: Standert modellen (SHR-5A to SHR-1000) hawwe in lead tiid fan 4-6 wiken. Oanpaste konfiguraasjes (FDA-compliant 316 roestfrij stiel kontakt dielen, ATEX-certified explosion-proof design for flammable materials) require 8-10 wiken. Expedited production (2-3 week lead time) is available for standard models at a 20% premium.

Q: Is operator and maintenance training provided with the mixer purchase?

IN: Ja. Zhuoyue provides free on-site training for up to 4 operators/maintenance technicians per mixer purchase:

• 1-day operator training: Basic operation, recipe setup, troubleshooting, and safety protocols.
• 2-day maintenance training: Advanced calibration, blade replacement, seal maintenance, and PLC programming.

Training is available in English, Spanish, German, French, Italian, and Mandarin, with hands-on sessions using your actual production materials.

Q: Can the SHR mixer be integrated with a complete extrusion or injection molding line?

IN: Absolutely. The SHR series mixer’s PLC control system is compatible with all major industrial automation protocols (Modbus, Profinet, Ethernet/IP), allowing seamless integration with extruders, feeders, and molding machines. This synchronization ensures mixed materials are delivered to the next production step on demand, eliminating bottlenecks and reducing material handling.

Q: What warranty is provided for the SHR series High Speed Plastic Mixer?

IN: Zhuoyue offers a 2-year warranty on all mechanical components (blades, shaft, mixing chamber, frame) and a 1-year warranty on electrical/control components (PLC, motor, temperatuer sensoren). Extended warranty options (3-5 jierren) are available, including annual preventive maintenance visits and priority spare parts delivery.

For two decades, the SHR series High Speed Plastic Mixer has been the trusted choice for manufacturers in plastics, rubber, en deistige gemyske yndustry-levere presyzje, effisjinsje, en betrouberens dy't oerienkomme mei wrâldwide produksjenoarmen. Oft jo lytse-batch lab-monsters mingje as grutskalige yndustriële ferbiningen, de SHR-searje is ûntwurpen om te foldwaan oan jo unike produksjebehoeften, wylst kosten ferminderje en produktkwaliteit ferbetterje. Nim hjoed kontakt op mei ús technyske team om in fergese analyse fan it mingproses oan te freegjen en offerte ôfstimd op de easken fan jo foarsjenning.