Laborategiko torloju bikoitzeko extruder

Zhuoyue Lab Twin Series Twin Screw Lab Extruder

The laboratory extruder is specially designed for the trial-level or entry-level user, or the small-scale production of color masterbatch and some additive masterbatch. The modular design makes it very flexible against different recipes.

Zhuoyue’s Lab Extruder line is engineered to meet the unique needs of U.S. research laboratories, university polymer science departments, and small-scale masterbatch producers—delivering industrial-grade performance in a compact, Estrusiozko Plastikoen Fabrikazioa energy-efficient footprint tailored for laboratory environments. Unlike full-scale production extruders, this lab-focused design prioritizes flexibility, ease of use, and cost-effectiveness for formula development, material testing, and small-batch production (1-50 kg/h)—critical for U.S. R&D teams working on new plastic formulations, sustainable materials, and custom masterbatches for automotive, bilgarri, and medical industries.

Lab extruders can be equipped with a high torque gearbox for higher capacity to meet customers’ requirements. This optional upgrade is ideal for U.S. labs scaling up promising formulations from trial to small-scale production, eliminating the need to transfer processes to larger equipment prematurely. The high-torque configuration (compatible with both 25 eta 35 models) maintains the same compact footprint while boosting processing capability for filled or modified polymers—perfect for U.S. researchers developing recycled plastic blends or bio-based materials with unique processing needs.

Zhuoyue will optimize the design according to different formulas as well as processes to meet different requirements. The lab extruder applies split type structure with a modular design which is very easy to clean and observe the whole process of polymer in the barrel. AEBentzat. laboratories adhering to GLP (Good Laboratory Practice) estandarrak, zatitutako upel diseinu honek urtze-prozesuaren ikusgarritasun osoa ahalbidetzen du, datu bilketa sinplifikatuz eta entsegu guztietan errepikagarritasuna bermatuz Plastikozko Estrusioen Fabrikatzaileak gailu medikoen eta elikagaiekin kontaktuan dauden plastikoen garapenean bidalketak egiteko funtsezko baldintza.

Elektrizitate zibila bakarrik nahikoa da makina martxan jartzeko. Hau AEBentzako abantaila definigarria da. laborategiak, Estrusoreak 120/240V-ko potentzia zibil estandarrean funtzionatzen baitu (ez da 480V-ko potentzia industriala behar) eta laborategiko espazio estandarretan instalatu daiteke, berritze elektriko garestirik gabe. Hau AEBekin bat dator. unibertsitateko eta laborategi korporatiboko azpiegituren mugak, instalazio denbora eta kostuak murriztea NFPA betez 70 (Kode Elektriko Nazionala) laborategiko inguruneetarako estandarrak.

GF inpregnazio luzeko estrusio-lerroa, laborategiko plataforman ere jar daiteke. This specialized configuration is available for U.S. research teams focusing on glass fiber (GF) reinforced polymers—a high-growth area in automotive lightweighting and aerospace applications. The compact GF impregnation line fits on standard laboratory benchtops, enabling precise testing of fiber-matrix adhesion, impregnation efficiency, and mechanical property development without the need for full-scale production lines. Zhuoyue’s U.S.-based technical team provides custom configuration support for this specialized setup, ensuring compatibility with U.S.-made GF feeders and testing equipment.

AEBentzat. Plastiko Estrusioen Enpresak customers, Zhuoyue’s Lab Extruder is fully compliant with UL 61010-1 (Safety of Electrical Equipment for Measurement, Kontrola, and Laboratory Use)—a critical certification for lab equipment used in U.S. academic and industrial facilities. Betetze horrek segurtasun-urratzeen arriskua ezabatzen du eta lehendik dauden laborategiko segurtasun-sistemekin integrazio egokia bermatzen du (adib., ke-kanpaiak, larrialdi-itxiak) OSHA eta unibertsitateko segurtasun protokoloek eskatzen dutena.

Produktuaren Ezaugarriak

1. Erraza desmuntatu eta muntatu
2. Eremu txikia okupatuta, lan-espazio murriztua
3. Erabili material gutxiago azkarrago egiteko, garapen kostu-eraginkorra
4. Kupelak eta torloju-elementuak modular gisa diseinatuta daude, upelak eta torloju-elementuak banaka konfiguratzen ditugu aplikazioetan
5. Erraza garbitu eta aldatzeko torloju-konbinazioa
6. Datuak biltzea eta erregistratzea erraztea

Zhuoyue-ren Lab Extruder-en ezaugarri bakoitza AEBetako min-puntu zehatzei aurre egiteko egokituta dago.. laborategiko erabiltzaileak:

• Erraza desmuntatu eta muntatu: Tresnarik gabeko desmuntatzea (askatze bizkorreko besarkadak erabiliz) esperimentuen arteko aldaketa-denbora % 70 murrizten du, funtsezkoa AEBentzat. laborategiek egunean hainbat proba egiten dituzte. Ezaugarri honek mantentze-lanak ere errazten ditu, Ohiko garbiketa edo piezak ordezkatzeko tresna espezializaturik beharrik gabe.
• Eremu txikia okupatuta, lan-espazio murriztua: Estrusorearen aztarna trinkoa (≤1,2m x 0,8m x 1,5m) AEB estandarrekin egokitzen da. laborategiko mahaiak (30” sakonera) eta laborategiko lan-espazioetarako ADA irisgarritasun-arauak betetzen ditu, AEBetako hirietako unibertsitate eta laborategi korporatiboko ingurune jendetsuetarako aproposa.. kokapenak (adib., Boston, San Frantzisko).
• Erabili material gutxiago azkarrago egiteko, garapen kostu-eraginkorra: Estrusioak 50-100 g material behar ditu proba bakoitzeko (vs. 500g+ laborategiko estrusore lehiakideentzat), material kostuak nabarmen murriztea AEBentzat. balio handiko polimeroekin lan egiten duten ikertzaileak (adib., medikuntza mailako PEEK, bio-oinarritutako PLA). Hau bereziki baliotsua da AEBetako startupentzat eta enpresa txikientzat. R mugatuarekin&D aurrekontuak.
• Upel modularrak eta torloju-elementuak: Zhuoyue-k AEBekin bateragarriak diren osagai modularrak eskaintzen ditu (Houstonen hornituta, TX) prozesu zehatzetarako konfigura daitekeena (nahastea, konposaketa, estrusioa) eta materialak (termoplastikoak, elastomeroak, konposatuak). Torloju-elementuen konbinazio pertsonalizatuak eskuragarri daude AEBetarako 2 asteko epeekin. bezeroak—industriaren batez bestekoa baino azkarrago 4-6 asteak.
• Erraza garbitu eta aldatzeko torloju-konbinazioa: Zatitutako kanoiaren diseinua eta barruko gainazal leunak (Ra ≤0,8μm-ra leundua) material hondakinak minimizatzea, saiakuntzen arteko kutsadura gurutzatua murriztea, funtsezko baldintza bat AEBentzat. elikagaiekin kontaktuan edo plastiko medikoetan garatzen dituzten laborategiak (FDA 21 CFR betetzen duena). Garbiketak ≤15 minutu behar ditu (vs. 1+ zatitu gabeko diseinuetarako orduak).
• Datuak biltzea eta erregistratzea erraztea: Estrusoreak USB eta Ethernet atakak ditu AEBetako ohiko datuak erregistratzeko softwarearekin integratzeko. (adib., LabVIEW, Excel) eta LIMS (Laborategiko Informazioa Kudeatzeko Sistemak). Parametro kritiko guztiak (tenperatura, abiadura, momentua) denbora errealean bistaratzen dira eta FDAn esporta daitezke 21 CFR zatia 11 compliant formats—essential for regulated industries like medical devices and pharmaceuticals.

Additional U.S.-specific features include:

• Stainless steel construction (304 SS) compliant with ASTM A240 for corrosion resistance in humid U.S. lab environments (adib., Florida, coastal California).
• Low noise operation (≤70dB) meeting OSHA 29 CFR 1910.95 noise exposure limits for laboratory workers.
• Integrated safety interlocks (door, larrialdi geldialdia) compliant with ANSI Z590.3 (Prevention of Workplace Hazards) for U.S. lab safety standards.

Lab Extruder Product Images

Technical Parameters

Eredua	Specific torque（N.m/cm3）	Motor nagusiaren potentzia (Kw)	Irteera abiadura	Zirrikitu-sakonera erlazioaD0/Di
25	6	7.5-11	600	1.55
35	6	18.5	600	1.55

Zhuoyue’s Lab Extruder technical parameters are optimized for U.S. laboratory applications, balancing performance and energy efficiency:

• Eredua 25: The most popular model for U.S. academic labs and small-scale masterbatch producers, with a variable motor power (7.5-11Kw) to match different material requirements. The 7.5Kw configuration is ideal for low-shear materials (adib., pure resins, kolore maisuak), while the 11Kw upgrade handles lightly filled polymers (≤20% filler). With a specific torque of 6 N.m/cm3 and 600rpm output speed, it delivers 1-20 kg/h of output—perfect for formula development and small-batch sampling for U.S. customers.
• Eredua 35: Designed for U.S. industrial R&D labs requiring higher throughput (20-50 kg/h) for pre-production trials. The 18.5Kw motor and 6 N.m/cm3 torque handle modified polymers with filler loads up to 30% (adib., talc-filled PP, calcium carbonate-filled PE)—common in U.S. automotive and packaging R&D. The fixed 600rpm speed ensures consistent processing for scale-up validation.
• Slot depth ratio (1.55): This ratio is standardized across both models to simplify process transfer between lab and production-scale extruders (compatible with Zhuoyue’s ZTE/HTE series). AEBentzat. fabrikatzaileak, this means data from lab trials can be directly scaled to full production without re-optimization—saving 4-6 weeks of process development time.

Additional technical specifications for U.S. betetzea:

• Power supply: Eredua 25 (7.5-11Kw) – 240V single-phase (civilian power); Eredua 35 (18.5Kw) – 240V three-phase (standard U.S. lab power).
• Temperature control: Multi-zone heating (4-6 zones) with ±0.5°C accuracy, compliant with ASTM E230 for temperature calibration.
• Hozteko sistema: Air-cooled (estandarra) or water-cooled (aukerakoa) - Urez hoztutako aukera AEBekin bateragarria. laborategiko ur-sistemak (0.2-0.4MPa presioa).
• Pisua: Eredua 25 (180kg), Eredua 35 (280kg) - AEB estandarrekin bateragarria. laborategiko mahai gaineko pisu-mugak (≤300kg).

Aplikazioak AEBetan. Laborategiak & Eskala Txikiko Ekoizpena

Zhuoyue-ren Lab Extruder da Ohiko Plastiko Estrusioen Enpresak oso erabilia AEB gakoetan. merkatuak, askotarikoak zuzenduz&D eta eskala txikiko ekoizpen beharrak:

• Ikerketa Akademikoa (AEB. Unibertsitateak): Polimeroen zientzia sailak AEBetan. unibertsitateak (EKIN, Michigango Unibertsitatea, Texas A&M) erabili Eredua 25 polimero jasangarriei buruzko graduko eta graduondoko ikerketarako, material biodegradagarriak, eta fabrikazio gehigarriko lehengaiak. Material eskakizun baxuak eta funtzionamendu erraza ikasleek zuzendutako proiektuetarako aproposa da, datuak erregistratzeko gaitasunek, berriz, parekideek aztertutako ikerketa-argitalpenak onartzen dituzte.
• R korporatiboa&D (AEB. Fabrikatzaileak): Automozioa (Ford, GM), bilgarri (Amcor, Aire zigilatua), eta gailu medikoa (3M, Baxter) enpresek Eredua erabiltzen dute 35 produkzio aurreko formula probak egiteko. Adibidez, Detroiteko automozio hornitzaile batek Lab Extruder erabili zuen a garatzeko 30% beiraz betetako PP konposatua EV bateria erretiletarako, formula baliozkotu laborategiko eskalan Zhuoyue-ren HTE seriearekin ekoizpen osora eskalatu aurretik, aurreztuz $150,000 entsegu-akatsen kostuetan.
• Eskala Txikiko Masterbatch Ekoizpena: AEB. masterbatch ekoizleak (adib., New Jerseyn, Kalifornia) erabili Eredua 25 kolore pertsonalizatuak eta masterbatch gehigarrietarako (1-50 kg loteak) merkatu nitxoetarako (gailu medikoak, aeroespaziala). Diseinu modularrak kolore formulazioen artean azkar aldatzeko aukera ematen du, eta potentzia zibilaren operazioak enpresa txikientzako gastu orokorrak murrizten ditu.
• Plastiko birziklatua R&D: AEB. plastikoaren birziklapenean ardaztutako startup-ak (adib., Coloradon, Oregon) erabili Lab Extruder kontsumitzailearen osteko birziklatuak probatzeko (PCR) plastikozko nahasketak, prozesatzeko parametroak optimizatzea propietate mekanikoak hobetzeko eta degradazioa murrizteko. The split-barrel design simplifies cleaning between different PCR material trials, minimizing cross-contamination.
• Bio-Based Material Development: AEB. agricultural and biotech companies (adib., in Iowa, Illinois) use the Lab Extruder to process bio-based polymers (PLA, PHA) derived from corn and soy, testing extrusion conditions to improve processability and durability for packaging applications.

AEB. Kasu Azterketa: A university polymer lab in Ohio purchased the Model 25 Lab Extruder in 2024 to research biodegradable packaging materials. Key outcomes:

• Reduced material usage per trial by 80% (from 500g to 100g), cutting annual material costs by $12,000.
• Cut experiment changeover time from 60 minutes to 15 minutuak, enabling 3x more trials per week.
• Exported trial data directly to LIMS, complying with NSF grant reporting requirements for sustainable materials research.
• Scaled a successful PLA/starch blend formula to small-scale production (20 kg/h) using the same Lab Extruder, providing sample material to industry partners for validation.

U.S.-Specific Support & Betetzea

Zhuoyue provides comprehensive support for U.S. Lab Extruder customers, addressing the unique needs of American laboratories and small businesses:

• UL Ziurtagiria: All Lab Extruders are UL 61010-1 certified for U.S. lab use, eliminating the need for third-party certification and ensuring compliance with university and corporate safety standards.
• Localized Technical Support: U.S.-based engineers (available via toll-free 1-800 number) provide 24/7 laguntza teknikoa, with on-site service available in major U.S. industrial hubs (Chicago, Houston, Los Angeles) barruan 48 orduak.
• Spare Parts Availability: Critical parts (torloju-elementuak, heating elements, sensors) are stocked in Zhuoyue’s Houston warehouse, with next-day shipping to all U.S. locations—minimizing downtime for time-sensitive research projects.
• Training & Onboarding: Complimentary on-site training (2 orduak) for lab staff, covering operation, mantentzea, and data logging—tailored to U.S. lab safety protocols (OSHA, ANSI).
• Warranty: 2-year warranty (1 year longer than industry standard) for U.S. customers, covering parts and labor for all components except wear parts (torloju-elementuak, upelak).
• Customization: U.S.-specific customizations (adib., compatibility with LabVIEW, 120V power adapters, ADA-compliant height adjustments) are available with 2-week lead times.

Instalazioa & Operation Guidelines for U.S. Labs

To maximize the performance of Zhuoyue’s Lab Extruder in U.S. laboratory environments, follow these installation and operation guidelines:

Installation Requirements (AEB. Lab Compliance)

• Electrical: Eredua 25 (7.5-11Kw) – 240V single-phase, 20A circuit (standard U.S. lab outlet); Eredua 35 (18.5Kw) – 240V three-phase, 30A circuit. All installations must comply with NFPA 70 (NEC) Article 517 for medical labs or Article 427 for industrial labs.
• Space: Minimum clearance of 30” (76cm) around the extruder for maintenance and compliance with OSHA 29 CFR 1910.22 (aisle space requirements).
• Ventilation: For processing volatile materials (adib., PVCa, flame-retardant polymers), install the extruder under a U.S. lab-grade fume hood (ANSI Z9.5 compliant) to meet OSHA 29 CFR 1910.94 estandarrak.
• Benchtop Support: Ensure the lab bench is rated for the extruder’s weight (Eredua 25: 180kg, Eredua 35: 280kg) and complies with SEFA (Scientific Equipment and Furniture Association) standards for lab furniture.

Operation Best Practices

• Pre-Experiment Checks: Verify temperature calibration (NIST estandarrei jarraiki), motor speed, and safety interlocks before each trial—critical for GLP compliance in U.S. regulated labs.
• Material Preparation: Dry hygroscopic materials (adib., PA, PET) to ≤0.05% moisture content (per ASTM D6980) to avoid bubble formation and ensure consistent results.
• Cleaning Protocol: Use FDA-compliant cleaning agents (adib., isopropyl alcohol) for food/medical grade plastic trials, and document cleaning steps for audit compliance (FDA 21 CFR zatia 11).
• Datuen erregistroa: Export all trial data to a secure U.S.-based server (compliant with CCPA for California customers) to protect intellectual property and meet regulatory requirements.

Future Upgrades for U.S. Market

Zhuoyue is continuously enhancing the Lab Extruder line to meet evolving U.S. lab needs, with planned 2025 upgrades including:

• IoT Integration: Wireless data logging (Wi-Fi/Bluetooth) compatible with U.S. smart lab platforms (adib., LabWare, Thermo Fisher SampleManager) for remote monitoring and real-time data sharing.
• Automated Feeding: Trinkoa, U.S.-compatible loss-in-weight feeders (0.1-5 kg/h) for precise additive dosing—ideal for medical and aerospace material development.
• 3D Printing Filament Extrusion: Custom die heads for lab-scale production of 3D printing filaments (1.75mm, 2.85mm) – aligned with U.S. additive manufacturing R&D trends.
• Enhanced Safety Features: Integrated gas detection (for volatile materials) and automatic shutdown systems compliant with U.S. lab safety standards (NFPA 45).

Ondorioa

Zhuoyue’s Lab Extruder is the ideal solution for U.S. research laboratories, university polymer departments, and small-scale masterbatch producers seeking a compact, malgua, and compliant extrusion system. Key benefits for U.S. customers include:

• UL 61010-1 certification for seamless integration into U.S. lab environments.
• Trinkoa, benchtop design fitting standard U.S. lab infrastructure (civilian power, ADA compliance).
• Low material usage and fast changeover times for cost-effective R&D.
• Localized U.S. euskarria (parts, zerbitzua, prestakuntza) geldialdi-denbora gutxitzea.
• Scalable performance from lab trials to small-scale production.

Whether developing sustainable polymers for U.S. packaging markets, testing recycled plastic blends for automotive applications, or producing custom masterbatches for niche medical devices, Zhuoyue’s Lab Extruder delivers the performance, malgutasuna, and compliance U.S. lab users need to accelerate innovation and reduce costs.